DETERMINING THE PARTIAL PRESSURE OF A GAS IN A PRESSURE VESSEL

Abstract

There is disclosed a method and system for determining the partial pressure of at least one gas in a mixture of gasses contained in a pressure vessel, in particular a pressure vessel in the form of a life support pressure chamber/decompression chamber, or a diving gas storage cylinder. The method comprises the steps of: coupling a gas analysis sensor (14) to a pressure vessel (10); directing a portion of the mixture of gasses in the pressure vessel to the sensor for analysis; reducing the pressure of the portion of the mixture which is to be analyzed by the sensor to a level which is below the pressure in the vessel but above local atmospheric pressure; operating the sensor to measure the partial pressure of the at least one gas at the reduced pressure level; and using the partial pressure of the at least one gas, measured at the reduced pressure level, to determine the actual partial pressure of said gas in the mixture contained in the vessel.

Claims

1. A gas analysis system for a pressure vessel, for determining the partial pressure of at least one gas in a mixture of gasses contained in the pressure vessel, the mixture being pressurised to above local atmospheric pressure, in which the system comprises: a gas analysis sensor which can be coupled to the pressure vessel so that a portion of the mixture of gasses in the pressure vessel can be directed to the sensor for analysis; and a pressure control device for reducing the pressure of the portion of the mixture which is to be analysed by the sensor; in which the system is configured such that, in use: the pressure control device is arranged to reduce the pressure of the portion of the mixture to a level which is below the pressure in the vessel but above local atmospheric pressure; and the sensor is arranged to measure the partial pressure of the at least one gas at the reduced pressure level, so that the partial pressure of the at least one gas measured at the reduced pressure level can be employed to determine the actual partial pressure of said gas in the mixture contained in the vessel.

2. A system as claimed in claim 1, comprising a processor which is configured: to control the pressure control device so that it reduces the pressure of the portion of the mixture to said level; and to control the sensor is arranged to measure the partial pressure of the at least one gas at the reduced pressure level, so that said partial pressure can be employed to determine said actual partial pressure.

3. A system as claimed in claim 1, in which the sensor is locatable outside the vessel, and in which the system is arranged so that the portion of the mixture to be analysed is directed out of the vessel to the sensor.

4. A system as claimed in claim 1, in which the pressure control device is arranged to reduce the pressure of the portion of the mixture prior to supply of said portion to the sensor.

5. A system as claimed in claim 1, in which the pressure control device is arranged to provide an output at a predetermined pressure level.

6. A system as claimed in claim 1, in which the pressure control device is provided integrally with the sensor.

7. A system as claimed in claim 1, comprising a flow control device for controlling a rate of flow of the portion of the mixture through the sensor.

8. A system as claimed in claim 7, in which the flow control device is arranged to throttle the flow of the mixture upstream of the sensor, and in which the system comprises a back-pressure regulator positioned downstream of the flow control device, for controlling a pressure of the portion of the mixture analysed by the sensor.

9. A system as claimed in claim 7, in which the flow control device is arranged to throttle the flow of the mixture downstream of the sensor.

10. A system as claimed in claim 1, comprising a processor for determining the actual partial pressure of said gas by multiplying the measured pressure at the reduced pressure level by the ratio of the pressure in the vessel relative to the reduced pressure level.

11. A pressure vessel comprising the gas analysis system of claim 1.

12. A pressure vessel as claimed in claim 11, in which the pressure vessel is a life support pressure chamber which is operable to maintain the pressure of the mixture at a substantially constant pressure over a determined period of time.

13. A pressure vessel as claimed in claim 12, in which the pressure chamber is a decompression chamber, in which the pressure of the mixture of gasses in the chamber can be reduced over time in a controlled fashion, employing the determined partial pressure data.

14. A pressure vessel as claimed in claim 11, in which the pressure vessel is a diving gas storage cylinder.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:

[0062] FIG. 1 is a schematic illustration of a pressure chamber with a gas analysis system of a type known in the art which is employed to determine the partial pressure of a gas in a mixture of gases contained in the pressure chamber;

[0063] FIG. 2 is a schematic illustration of a pressure vessel, in the form of a pressure chamber, with a gas analysis system according to an embodiment of the present invention;

[0064] FIG. 3 is a schematic illustration of a gas analysis system in accordance with another embodiment of the invention;

[0065] FIG. 4 is a schematic illustration of a pressure vessel, in the form of a gas storage cylinder coupled to a diver's breathing apparatus, and having a gas analysis system according to an embodiment of the present invention; and

[0066] FIG. 5 is a schematic illustration of a pressure vessel, in the form of a gas storage cylinder coupled to a diving bell, and having the gas analysis system of FIG. 4.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0067] Turning firstly to FIG. 1, there is shown a schematic illustration of a pressure chamber 1 incorporating a gas analysis system 2 of a type which is known in the art. The pressure chamber 1 is a life support chamber, containing a breathable mixture of gases at a pressure which is above local atmospheric pressure. The pressure chamber 1 provides life support for a person or persons who have been exposed to elevated pressures (above local atmospheric pressure) for relatively long periods of time, of the order of hours or days. Suitable examples include divers operating underwater at depths of up to around 200 msw, or even 300 msw with specialized diving equipment. The pressure chamber 1 can also be used as a decompression chamber, during subsequent decompression of a person or persons exposed to such elevated pressures.

[0068] The prior gas analysis system 2 comprises a pressure reducing valve 3, throttle valve 4, flow meter 5, gas analysis sensor 6, flow line 7 and pressure measurement device 8. The gas analysis system 2 is coupled to the pressure chamber 1 so that a portion of the mixture of gases can be exhausted from the chamber through the flow line 7, for direction to the sensor 6 for analysis. The pressure reducing valve 3 reduces the pressure of the mixture of gases directed to the sensor 6 to local atmospheric pressure level. The throttle valve 4 serves for throttling the flow of the mixtures of gases to a flow rate suitable for the gas analysis sensor 6, the flow being metered using the flow meter 5, to verify the flow rate is within a suitable range. The sensor 6 is responsive to partial pressure, and the output of the sensor is proportional to the percentage of the target gas present at atmospheric pressure. The pressure measurement device 8 is for determining the pressure inside the chamber 1, so that partial pressure inside the chamber can be calculated. The system 2 suffers from the significant disadvantages discussed above, in terms of the accuracy of the partial pressure measurement which is taken. This has a consequent impact upon the accuracy of the partial pressure of the gas in question at elevated pressure in the chamber 1, which is determined employing the measured partial pressure factoring in the chamber pressure, as described in detail above.

[0069] Turning now to FIG. 2, there is shown a schematic illustration of a pressure vessel in the form of a pressure chamber 10, having a gas analysis system according to an embodiment of the present invention, the gas analysis system indicated generally by reference numeral 12. As with the prior chamber 1 and gas analysis system 2 of FIG. 1, the pressure chamber 10 provides a life support/decompression function, particularly for a diver. The gas analysis system 12 serves for determining the partial pressure of at least one gas in a mixture of gases contained in the pressure chamber 10, where the mixture is pressurized to above local atmospheric pressure.

[0070] The gas analysis system 12 generally comprises a gas analysis sensor 14, which can be coupled to the pressure chamber 10 so that a portion of the mixture of gases in the pressure chamber can be directed to the sensor for analysis. The system 12 also comprises a pressure control device in the form of a pressure reduction valve 16, which serves for reducing the pressure of the portion of the mixture which is to be analyzed by the sensor 14 to a level which is below the pressure in the chamber 10, but which is above local atmospheric pressure. The sensor 14 is operable to measure the partial pressure of the at least one gas at the reduced (mixture) pressure level, so that the partial pressure of the at least one gas measured at that reduced pressure level can be employed to determine the actual partial pressure of said gas in the mixture contained in the chamber 10, by factoring for the pressure measured at a pressure measurement device 17 (which measures the pressure inside the chamber 10).

[0071] The gas analysis sensor 14 is responsive to partial pressure, and its output is proportional to the percentage of the target gas present, factored by the ratio of the pressure above local atmospheric at which the measurement is taken, relative to standard atmospheric pressure. Standard atmospheric pressure is the accepted average atmospheric pressure, and is taken to be 1.01325 bar. The system 12 effectively internally compensates for differences between local and standard atmospheric pressure, so that a consistent benchmark is used. For example, if the system 12 is arranged so that the pressure sensor 14 is measuring the partial pressure of the target gas at a mixture pressure which is twice that of local atmospheric pressure, then the sensor output will be twice the size of that which would be obtained if the partial pressure at the sensor were measured at local atmospheric level (assuming local atmospheric pressure is standard, i.e. 1.01325 bar). This increase in the magnitude of the output of the sensor 14 improves the accuracy, resolution and signal to noise ratio of the gas analysis system 12.

[0072] Specifically, accuracy is improved because the sensor 14 is measuring partial pressures of greater magnitude. The sensor 14 will have a particular resolution, that is a minimum pressure change step which can be detected. Measuring partial pressures of greater magnitude reduces the impact which sensor resolution has on the resulting partial pressures which are determined employing the measured partial pressure. The signal to noise ratio of the system will be dependent upon a number of factors, and is a particular issue in analogue systems employing pressure transducers, where electrical ‘noise’ can impact upon the measurements taken. In the prior methods, the measurement of a small partial pressure (at atmospheric level) provided a small voltage electrical output. The voltage outputs were so small that electrical noise impacted significantly on the measurement. Increasing the magnitude of the partial pressure measurement has the effect of increasing the sensor output (voltage) to outside of the range of the electrical noise.

[0073] In the gas analysis system 12 and method of the present invention, the partial pressure of the gas in question is measured at a pressure level of the mixture of gases which is below the pressure of the mixture in the pressure chamber 10. In this way, it is not necessary to provide a sensor capable of operating under the high pressures found in the pressure chamber 10. For example, pressures of up to 30 atm (30.3975 bar) may be experienced in the chamber 10. However, the pressure level at which the partial pressure is measured is above that of local atmospheric pressure, with the benefits discussed above.

[0074] The gas analysis system 12 and corresponding method of determining partial pressure will now be described in more detail.

[0075] The system 12 is configured such that, in use: the pressure control device (control valve 16) is arranged to reduce the pressure of the portion of the mixture to a level which is below the pressure in the chamber 10 but above local atmospheric pressure; and such that the sensor 14 is arranged to measure the partial pressure of the at least one gas at the reduced pressure level, so that the partial pressure of the at least one gas measured at the reduced pressure level can be employed to determine the actual partial pressure of said gas in the mixture contained in the chamber 10. To this end, the system 12 comprises a suitably configured processor or controller 30. It will be understood that this is achieved via suitable software in the processor 30.

[0076] The pressure control device 16 takes the form of a pressure reducing valve including a biased valve element 18. The valve element 18 may be of any suitable type, such as a butterfly or poppet valve element, and may be biased in any suitable way, such as via a spring. The valve element 18 is adjustable to reduce the pressure at an outlet 20 of the valve 16 to the required pressure level (which is the pressure level at which the portion of the mixture is to be supplied to the sensor for analysis). The pressure control valve 16 automatically adjusts itself to provide the desired output pressure at the outlet 20, irrespective of the supply pressure of the chamber 10. In this way, variations in the pressure in the chamber 10, and so of the supply pressure to the control valve 16, can be accounted for.

[0077] The system 12 also comprises a flow control device in the form of a throttle, typically a throttle valve 22, which controls the flow rate of the portion of the mixture of gases supplied to the sensor 14 to within the operating flow range of the sensor. The throttle 22 is adjustable, and a flow meter 24 provides verification that the flow rate is within the desired operating range. In the system 12 of FIG. 2, throttling occurs upstream of the sensor 14. There will be a pressure drop across the throttle valve 22, and so the system 12 includes a back pressure regulator 26 which is of similar structure and operation to the pressure control valve 16, and so including a biased valve element 28. The back pressure regulator 26 enables the pressure drop across the throttle valve 22 to be accounted for, setting the pressure at the sensor 14 at the desired level.

[0078] The pressure of the portion of gases which is to be analyzed by the sensor 14 may be reduced to a level which is no less than about 1.5 times local atmospheric pressure, and no more than about 4 times local atmospheric pressure. A suitable operating range may be around 2 times to around 3 times local atmospheric pressure. The pressure level is selected to provide a balance of increased sensor cost (due to the requirement to support pressures above atmospheric) relative to the improved accuracy of the partial pressure which is determined employing partial pressure measurement taken by the sensor 14. The level of pressure selected may be dependent on factors including the pressure of the mixture in the chamber 10; the maximum operating pressure of the sensor 14; the sensitivity of the sensor; the resolution of the sensor; and/or the signal to noise ratio of the sensor/system. Thus pressures outside of the above ranges may be employed, depending upon numerous factors. The system 12 will factor for differences between local atmospheric and standard atmospheric pressure, as discussed above.

[0079] Taking the example of a diver operating at a depth of 100 msw for a sustained period, where a pressure of 10 atm (10.1325 bar) is experienced, the diver in the chamber 10 would be provided with breathing gas in which the partial pressure of O.sub.2 would be around 0.48 bar. At local, surface atmospheric pressure, the partial pressure of O.sub.2 in the mixture would be only 0.0474 bar, which equates to just ˜4.74% by volume of the total.

[0080] Following the prior method discussed above and shown in FIG. 1, this would represent a significant potential inaccuracy in the partial pressure measurement of O.sub.2. In addition, some conventional gas analysis sensors used in prior systems are believed to only have an accuracy of around ±2%. This has a significant impact in the measurement of such small partial pressures, and so percentages (by volume) of target gasses.

[0081] In the method and system of the present invention, and taking an example of a reduction of the pressure of the mixture at the sensor 14 to 2 atm (2.0265 bar), and with local atmospheric pressure being standard and so 1 atm (1.01325 bar), the partial pressure of the gas measured by the sensor 14 will be twice as large as it would be at atmospheric pressure, with an equivalent improvement in measurement accuracy. Specifically, the partial pressure measurement at a mixture pressure of 2 atm would provide an O.sub.2 partial pressure of 0.0948 bar, which is double that at atmospheric pressure. The accuracy of the sensor thus impacts to a lesser extent on the measurement taken, and so upon the partial pressure of O.sub.2 in the mixture in the chamber 10 which is determined employing the partial pressure measurement.

[0082] The gas analysis system 12 and method of the present invention can be further enhanced by using a sensor 14 with a greater accuracy. Gas analysis sensors are commercially available with accuracies of ±0.1%, although this does have a corresponding impact on cost. A gas analysis sensor 14 with an accuracy of ±0.1% can provide acceptable partial pressure measurements at mixture pressures up to 150 msw, employing the prior method discussed above and shown in FIG. 1. This can effectively be doubled in the system 12 and method of the present invention, taking partial pressure measurements at mixture pressures of twice local atmospheric pressure, effectively providing the same level of accuracy down to 300 msw. Typically, the sensor 14 will be provided in a temperature controlled environment, such as a temperature controlled chamber (not shown), it being known that temperature has an impact upon pressure measurements and sensor accuracy.

[0083] The sensor 14 may be capable of measuring the partial pressures of more than one gas, or the system 12 may be provided with a plurality of dedicated sensors, each for measuring the partial pressure of a particular gas in the mixture in the chamber 10.

[0084] It will be understood that the gas analysis system 12 and method of the present invention has a use in measuring partial pressures of gases in the mixture in the chamber 10 both where the mixture pressure is held substantially constant (as would be the case where the chamber 10 is employed to provide diver support during rest periods in between times when a diver is operating underwater), as well as where the pressure in the chamber 10 is decreasing over time (as occurs during decompression). In both scenarios, the partial pressure of the gas or gases measured by the sensor 14 can be employed to determine the actual partial pressure of that gas in the mixture of gases in the chamber 10. This is of great importance particularly in relation to O.sub.2 and CO.sub.2. as discussed in detail above.

[0085] To this end, the system processor 30 is configured (via suitable software) so that it processes the partial pressure of the gas measured by the sensor 14. The processor 30 reads data relating to the pressure of the mixture in the chamber 10 (measured by the device 17), the pressure level at the sensor 14 (measured by a suitable sensor 33), and local atmospheric pressure (measured using a suitable sensor 32). The processor 30 determines the actual partial pressure of the target gas in the chamber 10 by multiplying the measured partial pressure by the ratio of the pressure of the mixture within the chamber relative to the (reduced) pressure level of the mixture at the sensor 14 (factoring for differences in local/standard atmospheric, if required). The data outputted by the processor 30 can then be used to appropriately alter/control the proportions of the relevant gases in the mixture in the chamber 10, if required.

[0086] Turning now to FIG. 3, there is shown a schematic illustration of a pressure chamber and gas analysis system in accordance with another embodiment of the invention, the gas analysis system indicated generally by reference numeral 112. In FIG. 3, the pressure chamber is again designated by reference numeral 10. Like components of the system 112 with the system 12 of FIG. 2 share the same reference numerals, incremented by 100.

[0087] In this embodiment, the flow of mixture of gases in the chamber 10 to a gas analysis sensor 114 is throttled downstream of the sensor 114, employing a throttle in the form of a throttle valve 122. A pressure control device in the form of pressure control valve 116 reduces the pressure of the portion of the mixture in the chamber 10 supplied to the sensor 114 for analysis. In this embodiment, as the flow is throttled downstream of the sensor 114, any pressure drop across the throttle valve 122 does not impact on the pressure of the mixture at the sensor 114. Accordingly, it is not necessary to provide a back pressure regulator such as that shown at 26 in FIG. 2. Flow through the sensor 114 is again metered using a flow meter 124. Local pressures inside the chamber and at the sensor 114 are measured using pressure measurement devices 117 and 133, and a processor (not shown) is employed to determine the partial pressure of the target gas or gasses.

[0088] Turning now to FIG. 4, there is shown a schematic illustration of a pressure vessel and gas analysis system in accordance with another embodiment of the invention. The pressure vessel is designated by reference numeral 200, and takes the form of a gas storage cylinder or tank, which stores breathing gas for a diver 34. In this embodiment, the gas analysis system is indicated generally by reference numeral 212. Like components of the system 212 with the system 12 of FIG. 2 share the same reference numerals, incremented by 200.

[0089] The system 212 is essentially of like construction to the system 12, and operated in a similar fashion. The substantial difference between the embodiment of FIG. 4 and that of FIG. 2 is that, instead of monitoring the partial pressure of a target gas or gasses within a pressure chamber suitable for receiving e.g. the diver 34, the system 212 monitors the partial pressure of a gas/gasses in a mixture contained in the tank 200, which are supplied to breathing apparatus 36 worn by the diver via a hose 38. The system 212 is used to test the breathing gas before it goes to the diver 34 in the water.

[0090] The breathing gas is stored in the tank 200, which is a high pressure cylinder, and the pressure is reduced by a pressure control device 35 (similar to the device 16 of FIG. 2). This provides overpressure with respect to the hydrostatic pressure at the particular operating depth of the diver 34, matched to the requirement of the breathing apparatus 36 that the diver is using. Analysis takes place at ‘the last point’ before entering the hose 38 leading directly to the diver 34. As before, the pressure is further reduced by the system 212, to a desired level above local atmospheric, before the analysis.

[0091] The system 212 thus comprises a gas analysis sensor 214, pressure reducing valve 216, throttle valve 222, flow meter 224 and back pressure regulator 226. Pressure sensors 217 and 233 measure local atmospheric pressure and the pressure at the sensor 214, respectively. A processor (not shown) is employed to determine the partial pressure of the target gas or gasses. Effectively, the system 212 directs a portion of the mixture of gasses flowing from the tank 200 to the diver 34 (following reduction by the device 35) to the sensor 214 for analysis at a further reduced pressure level (relative to that of the mixture in the tank 200).

[0092] In a variation on the system 212 shown in FIG. 4, a system of like construction to the system 112 of FIG. 3 may be employed, where throttling occurs downstream of the sensor 214.

[0093] FIG. 5 shows a further variation, in which the mixture of gasses in the tank 200 is supplied to a diving bell 40 (through the hose 38), which provides life support for the diver 34 during deployment underwater. For example, the bell 40 can be used for transferring the diver 34 from a pressure chamber at surface (the pressure of the breathing mixture in the bell 40 being set at the same level as that in the chamber), as well as for providing underwater life support for the diver during times between excursions out of the bell and into the water. Typically, the hose 38 is coupled to a gas panel 46 in the bell 40, which controls the supply of breathing gas both to an interior of the bell 40, and through a hose 48 to the breathing apparatus 36 worn by the diver 34. The gas panel 46 is also coupled to emergency breathing gas cylinders (not shown), via hoses 50 and 52, for supplying breathing gas to the interior of the bell 40 and/or to the diver 34 (via the hose 48) in the case of an emergency loss of supply of gas from the tank 200 at surface. From the above, it will be appreciated that the system 212 may effectively serve for monitoring the breathing gas supplied to both the bell 40 and to the diver's breathing apparatus 36.

[0094] Various modifications may be made to the foregoing without departing from the spirit or scope of the present invention.

[0095] For example, a saturation diving ship will typically carry large quantities of gas on board, stored in an array of large storage vessels in the form of high pressure storage cylinders. This will include pure Helium, pure Oxygen and various Heliox mixtures. Most vessels are also capable of reclaiming the gases that the diver in the water breathes out. These are then scrubbed of CO.sub.2 and compressed back into one or more storage cylinders. The ‘gas man’ on the vessel keeps track of what is in all of the cylinders, and can blend gases to obtain the mixtures that a particular operation requires. This requires much analysis of the mixtures of gasses in a plurality of pressure vessels, which can be achieved using the system of the present invention. In basic terms, the system and method of the present invention can be used to analyze any source of pressurized gas.

[0096] The step of reducing the pressure of the portion of the mixture which is to be analyzed may comprise reducing the pressure within the sensor prior to analysis. The pressure may be reduced employing a pressure control device, such as a pressure reduction valve, provided integrally with the sensor.

[0097] Reference is made particularly to problems associated with divers operating under pressure at depth. However, it will be understood that the problems associated with working under pressure, and the safe operation of pressure chambers, is not restricted to divers. Many other workers operate at pressure, including but not restricted to construction workers operating at elevated pressures in caissons and tunnels, and pressure chambers are commonly used in healthcare for a variety of hyperbaric treatments. The method and system of the present invention therefore has a use other than specifically in relation to divers operating under pressure at depth.