Space saving manual shelf management system
11134797 · 2021-10-05
Inventors
Cpc classification
A47F1/12
HUMAN NECESSITIES
A47F5/0025
HUMAN NECESSITIES
International classification
Abstract
A manual, bottom supporting, shelf allocation and management system allocates shelf space among rows of products and moves products toward the shelf front and includes a plurality of adjacent shelf allocating and managing units. Each unit includes a base adapted to rest on a shelf and to support the at least one row of products, a perpendicular side divider fixedly attached to a side edge of the base, a puller positioned immediately adjacent to the divider and immediately adjacent to a top of the base, and a back-stop attached to the rear of the puller and protruding laterally across the base which is configured, when the puller is drawn forward, to make contact with a rearmost product resting on the base and to push the rearmost product and any other products on the base forward with the forward movement of the puller.
Claims
1. A bottom supporting shelf allocation and management system for allocating shelf space among rows of products, the system comprises: a plurality of adjacent shelf allocating and managing units, each unit associated with at least one row of products, wherein each unit includes: a base adapted to rest on a shelf and to support the at least one row of products; a perpendicular side divider fixedly attached to a side edge of the base; a puller positioned immediately adjacent to the divider and immediately adjacent to a top of the base, and a back-stop attached to the rear of the puller and protruding laterally across the base which is configured, when the puller is drawn forward, to make contact with a rearmost product resting on the base and to push the rearmost product and any other products on the base forward with the forward movement of the puller.
2. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including a base that is adjustable in width.
3. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including a perpendicular low side divider fixedly attached to a side edge of the base extending to a height of 1/10″ to 3″.
4. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including a product supporting surface of each base whereby select products supported on the product supporting surface of the base are configured to be inclined in a lateral direction and towards the divider of the shelf management unit.
5. A bottom supporting shelf allocation and management system for allocating shelf space among rows of products, the system comprises: a plurality of adjacent shelf allocating and managing units, each unit associated with at least one row of products, wherein each unit includes: a base adapted to rest on a shelf and to support the at least one row of products; a perpendicular side divider fixedly attached to a side edge of the base; a puller positioned immediately adjacent to the divider and immediately adjacent to a top of the base, and a back-stop attached to the rear of the puller and protruding laterally across the base which is configured, when the puller is drawn forward, to make contact with a rearmost product resting on the base and to push the rearmost product and any other products on the base forward with the forward movement of the puller further including a product supporting surface of each base whereby select products supported on the product supporting surface of the base are configured to be inclined in a lateral direction and towards the divider of the shelf management unit, wherein the product supporting surface of each base tapers toward a front of the unit wherein select products supported on the product supporting surface of the base on or in front of the tapered portion are configured to be inclined in a lateral direction and towards the divider of the shelf management unit at less of an incline angle than select products supported on the product supporting surface of the base rearward of the tapered portion.
6. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including a laterally protruding ledge on the puller.
7. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 wherein the back-stop attached to the rear of the puller and protruding laterally across the base includes a plurality of openings there through.
8. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 wherein the puller is a removeable free riding unconstrained puller.
9. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 wherein the puller includes a rounded handle raised above the base.
10. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including a non-tipping backstop configured to provide constant support to the rearmost product such that the product is prevented from falling over backwards regardless of the position of the rearmost product on the base.
11. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 wherein the side divider includes a tapered forward edge.
12. The bottom supporting shelf allocation and management system for allocating shelf space among rows of products according to claim 1 further including an open back behind the backstop.
13. A bottom supporting shelf allocation and management unit for allocating shelf space among rows of products, the unit associated with at least one row of products, wherein the unit comprises: a base adapted to rest on a shelf and to support the at least one row of products; a perpendicular side divider fixedly attached to a side edge of the base; a puller positioned immediately adjacent to the divider and immediately adjacent to a top of the base, and a back-stop attached to the rear of the puller and protruding laterally across the base which is configured, when the puller is drawn forward, to make contact with a rearmost product resting on the base and to push the rearmost product and any other products on the base forward with the forward movement of the puller.
14. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 13 further including a perpendicular low side divider fixedly attached to a side edge of the base extending to a height of 1/10″ to 3″.
15. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 wherein the perpendicular low side divider fixedly attached to a side edge of the base extends to a height of 2/10″ to 8/10″.
16. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 wherein the base is adjustable in width.
17. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 wherein the low-height side divider provides lateral containment for narrower products where the bottoms of the narrower products are smaller in width than the width of the base, and imparts a lateral tilt to wider products that extend over the edge of the base.
18. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 wherein the back-stop attached to the rear of the puller and protruding laterally across the base includes a plurality of openings there through.
19. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 wherein the puller is a removeable free riding unconstrained puller.
20. The bottom supporting shelf allocation and management unit for allocating shelf space among rows of products according to claim 14 further including a non-tipping backstop configured to provide constant support to the rearmost product such that the product is prevented from falling over backwards regardless of the position of the rearmost product on the base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(17) It is noted that, as used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless expressly and unequivocally limited to one referent. For the purposes of this specification, unless otherwise indicated, all numbers expressing parameters used in the specification and claims are to be understood as being modified in all instances by the term “about.” The terms “about” or “approximate” or similar terms within this application will generally mean within 10% unless otherwise noted. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. The various embodiments and examples of the present invention as presented herein are understood to be illustrative of the present invention and not restrictive thereof and are non-limiting with respect to the scope of the invention.
(18) The broad concepts of the operation of the manual shelf management system 10 of the present invention are found in the applicant's prior '527 patent and '302 publication discussed above and incorporated herein by reference. The general construction and operation of a shelf management system 10 is shown schematically in 527 patent and '302 publication. The '527 patent shelf management system 10 includes dividers 40 that provide positive row segregation and lateral support to the products 14 on shelf 12, an integral fronting mechanism via dividers 40 and backstop 60 which allows rapid merchandise fronting, a floating tray design where product 14 rows are positioned on top of the tray or base 30 thereby allowing product 14 rows to be easily repositioned to the left or right or to be moved to another shelf 12 location altogether, and universality in accommodating merchandise 14 of varying widths so that one size of the shelf management system units 20 may be used for a range of different merchandise package widths. A manual shelf management system 10 incorporating all of these features may be referenced herein as a '527 patent type shelf management system 10 and the following disclosure is a variation on the basic features of the '527 type shelf management system.
(19) The present invention provides a manual, modular, bottom supporting and side containing, shelf allocation and management system 10 for allocating shelf space along a conventional retail store dairy shelf 12 among rows of products 14; for placing new products 14 on the shelf 12; for moving the rows of products 14 or individual products 14 from the rear or back of the shelf 12 toward the front edge of the shelf 12; and for re-setting of the rows of products 14 to alternate positions in the store. The direction of movement is standard in shelf management systems and is generally in line with the depth of and perpendicular to the lateral length of the shelf 12. The system 10 comprises a plurality of adjacent shelf allocating and managing units 20, each unit 20 associated with at least one row of products 14 and freely moveable as a unit relative to the shelf. The term manual within this application and in connection with the system 10 references that only manual movement is used in the system 10, as opposed to spring assisted systems or gravity assisted systems.
(20) The system 10 includes a plurality of adjacent shelf allocating and managing units (also called managing units) 20. Each managing unit 20 will be a multiple piece managing unit 20 the pieces of which can be formed easily as via injection molding. It will be desirable for the managing unit 20 to be formed as an assembly for the purpose of allowing fronting operation and making the managing unit 20 adjustable in some embodiments.
(21) As shown in
(22) As shown in
(23) Puller 44 is positioned on the inside of divider 40′ and immediately adjacent to divider 40′ such that puller 44 may be situate alongside and touching divider 40′ and will rest on top of and along the length of base 30, but independent thereof, removeable and free riding. As noted above a free riding puller within the meaning of this application defines a puller that is not confined in a channel or guideway making the puller 44 easier to manipulate and can be selectably removable. The removability allows the unit 20, which further includes an open back behind the backstop 65, to be applicable to rear stocking shelves.
(24) Puller 44 runs from the front of the unit 20 to the rear of the unit 20 and features integral backstop 65 which takes the form of prongs that protrudes at approximately a 90 degree angle from the main body of puller 44. The integral back-stop 65 attached to the rear of the puller 44 and protruding laterally across the base 30 includes a plurality of openings there through which can be of assistance in refrigerated shelves. In many refrigerated shelves the cooling air moves across the products from the rear of the shelf and a plurality of openings within the back-stop 65 facilitates the cooling of the products and the efficiency of the refrigeration.
(25) The handle 280 at the front end of puller 44 is configured to be above the base 30 so that it may be easily seen and grasped by an operator. Further, handle 280 is rounded and ergonomically designed to reduce operator fatigue or discomfort when operating puller 44. Puller 44 may take various shapes although, to reduce the lateral profile and provide strength, puller 44 may be shaped as a strip with a rectangular cross section and positioned in the unit 20 on its edge so it assumes a vertical orientation. The body of the puller 44 may be, for example, 1.50″ high and 0.125″ thick. The puller 44 does not travel through a channel or a track but rather is loose (free riding) and is situated at the inside corner of the unit 20 and rests at the corner presented by the intersection of the base 30 and divider 40′. The puller 44 is restrained neither on the lateral or vertical dimension and therefore, as illustrated in
(26) Because the puller 44 is not positioned in a channel or track but rather is loose, it is easier both to pull the puller 44 forward as during row fronting and, as importantly, it is easier to return the puller 44 to the normal or starting position. Other shelf allocation and management designs that feature a divider (or dividers) fixed to the base and a separate puller that actuates a back-stop are constrained by the fact that the puller rides in a channel or track and, over time, these channels or tracks may become fouled with spilled product (e.g. yogurt) or a sticky combination of condensation and dust making the operation of the fronting feature and the returning of the puller to the starting position laborious. In some such systems, the puller may become essentially immobile.
(27) A potential disadvantage of a shelf allocation and management unit with a stationary divider 40′ and puller 44 is that the puller 44 will, when combined with the thickness of divider 40′, may occupy an objectionable amount of lateral space between product 14 rows with the result that fewer rows of merchandise 14 could be displayed for sale. In the categories for which the Yogurt Embodiment system 10 is intended (e.g. single-serve yogurt cups), however, the combined thicknesses of the divider 40′ and puller 44 will generally have no effect on the amount of lateral shelf space that may be dedicated to the display of merchandise 14. Some merchandise 14 packages in the dairy section of a typical supermarket when positioned side-by-side present large lateral gaps between one package and the next. Single serve yogurt cups (as well as tubs of sour cream, tubs of cottage cheese, etc.) are either frusto-conical in shape or are inverted frusto-conical shapes which defines a large generally triangular gap 296 between two adjacent yogurt cups 14. As shown in
(28) A second type of gap exists between yogurt cups 14 on the shelf 12 and referenced herein as the rim-to-rim gap 297 as shown in
(29) The system 10 is comprised of a series of shelf management units 20 typically positioned on a shelf 12 immediately adjacent to, and usually touching or in contact with, one another so that merchandise 14 packages positioned on the base 30 of a shelf management unit 20 are contained on the right side by the side divider 40′ of the subject unit 20 and are contained on the left side by the side divider 40′ of the unit 20 immediately adjacent and to the left. In those cases, however, where a large gap is presented between the subject unit 20 and the unit 20 immediately to the left then the merchandise 14 packages on the subject unit 20 may no longer be contained on the left side and may fall off of the base 30, which is undesirable. A large gap between adjacent units 20 may occur in cases where the merchandise 14 on the left of the subject unit 20 is completely sold out, in the case where units 20 are missing, in a case where a unit 20 is a left-most end unit in a series of units 20, or in a case where, for whatever reason, store management has configured the merchandise 14 on the shelves 12 so that large gaps exist between product rows.
(30) To address the above-described problem, a further aspect of the present invention, as shown in
(31) One method for creating the above-described lateral incline is to attach a combination low divider or side rail 43 to the side edge of the base 30 opposite the side to which divider 40′ is attached. The combination low divider or side rail 43 would be very low, for example extending upward only 0.25″, and would serve a dual purpose. A system 10 could be designed for two product types, as shown schematically in
(32) As shown in
(33) As described above, the bottoms of some packages 14 will be wider than the base 30 and some narrower. For those merchandise 14 packages that are wider than the base 30 a small portion of the package 14 (e.g. 0.30″) will hang off the edge of the base opposite the side of the base to which the divider 40′ is attached. Other merchandise 14 packages will be narrower than the base 30 but typically not more than a small amount (e.g. 0.15″). Because the width of the bottom of most single serve yogurt cups falls within a narrow range (e.g. between 2.60″ and 3.00″) the Yogurt Embodiment shelf allocation and management unit 20 lends itself to having a base 30 that is of a fixed width (e.g. 2.80″). This single-width “one-size-fits-all” unit 20 is easy to order and install as one size will work with most of the various merchandise 14 packages (e.g. yogurt cups), and, when the assortment is changed or re-set in the future (for example the store eliminates 30 rows of narrower yogurt cups and adds 30 rows of wider cups) the store will not be forced to order more of a new size of units 20 to accommodate the new assortment of products 14 on the shelf 12 because the “one-size-fits-all” units 20 work for most available yogurt cup widths. Therefore, in the example above, the units 20 that were used for the 30 eliminated narrower products 14 may be re-used for the 30 newly-introduced wider products 14.
(34) In a further embodiment, as shown in
(35) As shown in
(36) As shown in
(37) A further aspect of the present invention, as shown in
(38) The non-tipping backstop 61 is used in conjunction with a unit 20 with integral backstop 65. As shown in
(39) As shown in
(40) The non-tipping backstop 61 is not attached to the backstop 65 or to puller 44 or to the base 30. Rather the non-tipping backstop 61 slides freely forward and backward along the top of the base 30. The non-tipping backstop 61 includes opening therethrough that allows refrigerated air to move from the back of the shelf 12 over the products similar to the design of the backstop 65. Backstop 65 prevents merchandise 14 from falling off the rear of the base 30 and also pushes merchandise 14 forward when puller 44 is drawn forward during row fronting. Because the default or storage position of backstop 65 is at the rear of the shelf 12, backstop 65 provides no support to merchandise 14 positioned in the middle or towards the front of base 30. For example, for a unit 20 without a non-tipping back-stop 61, when puller 44 and integral backstop 65 of a unit 20 is in the storage position (at the rear) and if single-serve yogurt cups are stacked three-high on a unit 20 and if a ten-inch gap exists between integral backstop 65 and the rearmost stack of yogurt cups on the base 30 then the rearmost stack of yogurt cups will be prone to tipping over backwards when a store clerk adds new yogurt cups to the front of the unit 20. Tipping may also occur when the front of the row of yogurt cups 14 is bumped as could occur when a shopper selects a yogurt cup 14 for purchase. The non-tipping backstop 61 travels with and supports the rearmost pieces of merchandise 14 (or rearmost merchandise 14 stack) thereby preventing the merchandise 14 from tipping backwards regardless of how full is the row of merchandise 14 in a unit 20.
(41) The non-tipping backstop 61 may in some embodiments feature a coupling mechanism integral to the underside of tongue 64 and corresponding features on the top of base 30 (or laterally inclined base 30) where the coupling mechanism would provide lateral stability to the non-tipping backstop 61 such that it would be prevented from moving sideways and would be prevented from tipping backward or forward, yet would freely slide backwards and forwards along the top of base 30 (or laterally inclined base 30) of a unit 20.
(42) It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications that are within the spirit and scope of the invention, as defined by the appended claims and equivalents thereto.