Stable electrochemically active cojugate including electrochemical moiety covalently linked to conductive polymer and electrochemical storage cell using the same
11108036 · 2021-08-31
Assignee
Inventors
- Kenneth J. Takeuchi (South Setauket, NY, US)
- Esther S. Takeuchi (South Setauket, NY, US)
- Amy C. MARSCHILOK (South Setauket, NY, US)
Cpc classification
C08G61/124
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
H01B1/127
ELECTRICITY
International classification
H01M4/36
ELECTRICITY
C08G61/12
CHEMISTRY; METALLURGY
H01M4/62
ELECTRICITY
H01M10/0525
ELECTRICITY
Abstract
This invention relates to the field of energy storage devices, and especially electrochemical energy storage devices where an electroactive moiety is chemically attached to a conductive polymer In particular, the invention relates to the design and fabrication of electrodes for the use in electrochemical storage devices having an electrochemically active conjugate. The electrochemically active conjugate preferably has an electroactive moiety selected from electroactive metal center, an electroactive organic species, or an electroactive non-metal species. Depending on the selected electroactive moiety, it can be attached either directly or through an appropriate linker to the conductive polymer.
Claims
1. A lithium-ion electrochemical storage cell comprising a cathode, an anode, and an electrolyte solution, wherein either the anode, the cathode or both comprise a stable, electrochemically active conjugate, the stable, electrochemically active conjugate comprising: a conductive polymer comprising a polypyrrole; and an electrochemical moiety covalently linked to the polypyrrole; wherein the electrochemical moiety is an electroactive moiety that comprises an electroactive metal center bound to a multidentate ligand; and wherein the electroactive metal center consists of ruthenium (Ru) coordinated with at least one bipyridine; wherein at least one of the at least one bipyridine is functionalized to form an amide bond with the polypyrrole; and wherein the electrochemically active conjugate is Ru[bpy].sub.2[bpyCONH].sup.+2 - - - PPy on carbon support to produce charge carriers.
2. The lithium-ion electrochemical storage cell according to claim 1, wherein the electrode is attached to the carbon support.
3. The lithium-ion electrochemical storage cell according to claim 2, wherein the electrode is an anode.
4. The lithium-ion electrochemical storage cell according to claim 1, wherein the electroactive moiety further includes, a non-metal electroactive organic center that has multiple accessible valence states.
5. The lithium-ion electrochemical storage cell according to claim 4, wherein the conductive polymer further includes a polymer selected from the group consisting of polyaniline, polyacetylene, polyparaphenylene, polyparaphenylene sulfide, polyparaphenylenevinylene, polythiophene, polyisothionapthene, and combinations thereof.
6. The lithium-ion electrochemical storage cell according to claim 4, wherein the non-metal electroactive organic center is selected from dialkoxyaryl or trialkoxyaryl.
7. The lithium-ion electrochemical storage cell according to claim 6, wherein the dialkoxyaryl is 1,2-dimethoxybenzene, 1,3-dimethoxybenzene, or 1,4-dimethoxybenzene.
8. The lithium-ion electrochemical storage cell according to claim 6, wherein the trialkoxyaryl is 1,2,3-trimethoxybenzene, 1,2,4-trimethoxybenzene, or 1,3,5-trimethoxybenzene.
9. An electrochemical storage cell comprising a cathode, an anode, and an electrolyte solution, wherein the electrochemical cell is a lithium-ion battery, wherein at least the cathode is composed of an electrochemically active conjugate comprising a conductive polymer formed as a polypyrrole, and an electrochemical moiety covalently linked to the polypyrrole, wherein the electrochemical moiety is an electroactive moiety that comprises an electroactive metal center consisting of ruthenium (Ru) coordinated with at least one bipyridine functionalized to form an amide bond with the polypyrrole and bound to a multidentate ligand, and wherein the electrochemically active conjugate is composed of Ru[bpy].sub.2[bpyCONH].sup.+2 - - - PPy] on carbon support to produce charge carriers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) The disclosed invention provides a new electrochemically active conjugate that can be used within a cathode and/or an anode of an electrochemical storage system. The type of electrochemical storage system is not particularly limited, as long as it can function as a battery or as a supercapacitor. Such electrochemical storage systems have improved performance, including enhanced power, high reversibility, high efficiency, and virtually complete utilization of the electrochemically active moieties during charge/discharge cycling.
(14) Generally, the disclosed electrochemically active conjugates have an electrochemical moiety, that can be reduced and/or oxidized, covalently linked to a conductive polymer. The covalently bound electroactive moiety maintains electrical contact to the electrode since it is an intimate part of the conductive polymer. Thus, it is contemplated that every electrochemically active center within the disclosed electrode can be accessed as they all have electrical contact with the conductive polymer and current collector. The achievable capacity of the disclosed system is anticipated to be close to the theoretical capacity. In contrast, the achievable capacity is significantly lower than the theoretical capacity in the solid composite battery electrodes because many active centers do not participate in the electrochemistry due to insufficient porosity and the inherent lack of conductivity of the composite components.
(15) Without being bound by theory, the disclosed conjugates retain the physical properties of the conductive polymer, including flexibility. Due to its flexibility, the electroactive material does not suffer from mechanical failure, typically observed in solid composite battery electrodes where cracking, splitting or change of interlayer spacing can take place as a result of electron and on transfer. Any physical changes in the conjugate which occur during an oxidation, a reduction, or repeated reduction and oxidation of the electroactive moiety does not result in separation of the electroactive moiety from the conductive polymer.
(16) In one embodiment, the electroactive moiety is covalently bonded to a conductive polymer, where the electroactive moiety is an electroactive metal center bound to a ligand system, preferably a multidentate ligand.
(17) The conductive polymer in the conjugate illustrated in
(18) The electroactive metal center can be a transition metal such as, but not limited to, iron (Fe), ruthenium (Ru), rhodium (Rh), cobalt (Co), manganese (Mn), nickel (Ni), vanadium (V), palladium (Pd), silver (Ag), platinum (Pt), osmium (Os), aluminum (Al), titanium (Ti), magnesium (Mg), zinc (Zn), copper (Cu), and rhenium (Re). In a preferred embodiment, the electroactive mental centers are selected that have multiple accessible valance states and can provide multiple electron transfers, such as iron (Fe), manganese (Mn), ruthenium (Ru), and zinc (Zn).
(19) The multidentate ligand linker may be based on structures where the coordinating atoms are one or more of the following: nitrogen, carbon, oxygen, sulfur, and phosphorous. Preferred multidemate ligand linkers include terpyridine, ethylenediaminetetraacetate (EDTA), bipyridine, porphyrin, phthalocyanine, pyrazole, pyridine, and phosphine, in this embodiment, the multidentate ligand binds to the electroactive metal center, forming an electroactive moiety.
(20) In another embodiment, the electroactive moiety is a non-metal electroactive organic center/species that preferably can provide multiple electron transfer due to multiple accessible valance states. In this embodiment, the electroactive organic species can be selected from dialkoxyaryl (e.g., 1,2-, 1,3-, or 1,4-dialkoxyaryl such as 1,2-dimethoxybenzene) or trialkoxyaryl (e.g., 1,2,3-, 1,2,4-, 1,3,5-trialkoxyaryl, such as 1,2,3-trimethoxybenzene). It should be understood that this list is not exhaustive and that these can be used in various and numerous combinations and embodiments.
(21) The conductive polymer in this embodiment can be selected from the group of polypyrrole, polyaniline, polyacetylene, polyparaphenylene, polyparaphenylene sulfide, polyparaphenylenevinylene, polythiophene, polyisothionapthene, and combinations of these polymers. It is also contemplated that other heteroatom containing conductive polymers may be used in the fabrication of the disclosed electrode linked to the conductive polymer.
(22) The disclosed invention further encompasses an electrode. Both anodes and cathodes can be designed in this manner and depend on the selection of the conductive polymer, the electroactive moiety, and the ligand system. In one embodiment, the electrode is preferably composed of the electrochemically active conjugate(s) manufactured in accordance with the disclosed method combined with a conductive additive, such as a conductive carbon, and a binder. In a preferred embodiment, the composition of the electrochemically active conjugate, additive, and binder is about 40% to 90% of the electrochemically active conjugate, 10% to 50% of additive, and 5% to 25% of binder. In a more preferred embodiment the composition of the electrochemically active conjugate, additive, and binder is about 55:30:15.
(23) The disclosed invention further encompasses an electrochemical cell, e.g., a battery or capacitor, having a cathode, an anode, and an electrolyte. In a preferred embodiment, the electrochemical cell is a battery having a cathode composed of an electrochemically active conjugate manufactured in accordance with the disclosed method. In another preferred embodiment, the electrochemical cell is a battery having an anode composed of an electrochemically active conjugate manufactured in accordance with the disclosed method. In yet another preferred embodiment, the electrochemical cell is a battery having a cathode and an anode composed of an electrochemically active conjugate manufactured in accordance with the disclosed method.
(24) As with most batteries, the electrochemical cell has an outer case made of metal or other material(s) or composite(s). The electrochemical cell is preferably a non-aqueous battery. The case holds a positive electrode (cathode), a negative electrode (anode), a separator, and an electrolyte as shown in
(25) In one exemplary embodiment, the electrochemical cell is Li-ion battery. In such battery, both the anode and cathode are materials into which and from which lithium can migrate. When the battery charges, ions of lithium move through the electrolyte from the positive electrode to the negative electrode and attach to the carbon. During discharge, the lithium ions move back to the cathode from the anode. Inside the case, the electrodes are submerged in an organic solvent that acts as the electrolyte. The electrolyte is composed of one or more lithium salts, one or more solvents and one or more anion receptors/additives.
(26) For example, the cathode may include one or more lithium metal oxide compound(s) (Li-MMO). Lithium mixed metal oxides contain at least one other metal selected from the group consisting of Mn Co, Cr, Fe Ni, V, and combinations thereof. For example the following lithium MMOs may be used in the cathode: LiMnO.sub.2, LiMn.sub.2O.sub.4, LiCoO.sub.2, Li.sub.2Cr.sub.2O.sub.7, Li.sub.2CrO.sub.4, LiNiO.sub.2, LiFeO.sub.2, LiNiCo.sub.1-xO.sub.2 (O<x<1), LiMn.sub.zNi.sub.1-zO.sub.2 (0<z<1; LiMn.sub.0.5Ni.sub.0.5O.sub.2), LiMn.sub.0.33Co.sub.0.33Ni.sub.0.33O.sub.2, LiMc.sub.0.5Mn.sub.1.5O.sub.4, where Mc is a divalent metal: and LiNi.sub.xCo.sub.yMe.sub.zO.sub.2 where Me may be one or more of Al, Mg, Ti, B, Ga, and Si and 0<x, y, z<1. Furthermore, transition metal oxides such as MnO.sub.2 and V.sub.2O.sub.5; transition metal sulfides such as FeS.sub.2, MoS.sub.2, and TiS.sub.2; and conducting polymers such as polyaniline and polypyrrole may be present.
(27) The cathode may further comprise a conductive additive. In a preferred embodiment, the conductive additive may be a conducting carbon, such as carbon black, (e.g., Super P® (Timcal, Bodio Switzerland)), carbon nanotubes, or acetylene carbon. The cathode may also comprise a polymeric binder. In a preferred embodiment, the binder may be polyvinylidene fluoride, styrene-butadiene rubber, polyamide or melamine resin, and combinations of these binders. In one embodiment, the composition of the electrochemically active conjugate, conducting additive, and binder is about 40% to 90% of the electrochemically active conjugate, 10% to 50% of additive, and 5% to 25% of binder. The preferred composition of the electrochemically active conjugate, additive, and binder is about 55:30:15.
(28) Although the above embodiment has been described with reference to lithium ion-based electrochemical cells, it is also envisioned that the disclosed electrochemically active conjugate(s) can be successfully applied to other electrochemical cells, such as hybrid electrochemical cells (HEC), supercapacitors fuel cells, and other conductors.
(29) While the synthesized electrochemically active conjugate(s) and the structure of the electrochemical cells including electrodes based on such materials have been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
EXAMPLES
(30) The examples set forth below also serve to provide further appreciation of the disclosed invention, but are not meant in any way to restrict the scope of the invention.
Example 1
(31) A preparation of an exemplary electrochemically active conjugate is provided on a conductive carbon surface. Initially, the synthesis of the substituted EDTA conjugate starts with the formation of EDTA dianhydride according to a method reported in Takeshita, T. et al, (JAOCS, 1982. 59(2): p. 104-107; incorporated by reference in its entirety) and illustrated in
(32) Reaction of 2-aminoethyl pyrrole with EDTA monoanhydride yields pyrrole substituted EDTA through an amide linkage. The metal chelates is formed spontaneously by mixing EDTA-Py conjugate with iron(III). The formation constant, log K.sub.f, for the Fe(III) EDTA complex is about 25 and for Fe(II) it is about 14 (Harris, D. C. Quantitative Chemical Analysis, 2007, New York, N.Y.: W. H. Freemand and Company). Thus, it is believed that the iron should remain coordinated with the EDTA throughout the electrochemical cycling. While the complex in this example is described with reference to Fe(III), manganese can also be used as the metal center with EDTA due to its potential for use in energy storage systems, where like iron it is low cost and earth abundant. The formation constant for Mn(III) EDTA is about 25.2 and for Mn(II) it is about 13.89 again indicating stability of the complex.
(33) As the process is oxidative to prepare a polymerized pPy conjugated with Fe(III) EDTA - - - Py, there are several electrochemical approaches can be used for the preparation of the metallopolymer, including polymerization under potentiostatic, galvanostatic or potentiodynamic conditions as illustrated in
(34) In an exemplary embodiment, the EDTA-Py entity (Na[H.sub.2(EDTA)] - - - Py) is electrochemically polymerized using a three-electrode system in a single compartment cells. This is accomplished by scanning the voltage of the working electrode (e.g., Au) positive and negative of the E.sub.1/2 of the pyrrole. The pyrrole is thus electropolymerized to form a coating on the working carbon electrode surface. The polymeric film is then treated with iron(III) chloride (FeCl.sub.3) to cause iron coordination with EDTA of the polypyrrole film (Na[Fe(EDTA)] - - - PPy). The formation of the conjugate can be summarized as follows,
Na.sub.2H.sub.2EDTA..sub.2H.sub.2O+Py.fwdarw.Na[H.sub.2(EDTA)] - - - Py
Na[H.sub.2(EDTA)] - - - Py.fwdarw.Na[H.sub.2(EDTA)] - - - PPy
FeCl.sub.3.6H.sub.2O+Na[H.sub.2(EDTA)]---PPy.fwdarw.Na[Fe(EDTA)] - - - PPy
Example 2
(35) In this example, electrochemically active conjugate having poly(bipyridine)ruthenium complex is provided on a conductive carbon surface as illustrated in
(36) In one specific route shown in
(37) Once the ruthenium complex with one carboxyl substituted bipyridine ligand is synthesized, the carboxyl functional group is converted to an acid chloride using thionyl chloride (SOCl.sub.2) (Step 3 in
(38) The ruthenium complex with one chlorocarbonyl substituted bipyridine is next reacted with 2-cyanoethylpyrrole to form a ruthenium complex with a pyrrole monomer. The 2-cyanoethylpyrrole is treated with a reducing agent, lithium aluminum hydride (LiAlH.sub.4), to form 2-aminoethylpyrrole utilizing a procedure reported in Foulds, N. et al. (Anal. Chem., 1988. 60: p. 2473-2478; incorporated by reference in its entirety). The acid chloride substituted bipyridine ruthenium complex, Ru[bpy].sub.2[bpyCOCl].sup.+2 is reacted with 2-aminoethylpyrrole to form an amide linkage with the complex leading to a pyrrole substituted ruthenium bipyridine complex as illustrated in
(39) Ru[bpy].sub.2[bpyCONHR].sup.+2 is used as the monomer unit for the subsequent electropolymerization illustrated in
Example 3
(40) in this example, electrochemically active conjugate having poly(bipyridine)ruthenium complex is provided, as in Example 2 except the Ru metal center is coordinated with two carboxyl substituted bipyridine ligands. Specifically, the ruthenium metal complex is prepared by refluxing two carboxyl substituted bipyridine ligands and RuCl.sub.3 in DMF, followed by addition of a third unsubstituted bipyridine ligand by refluxing in alcohol. In this setup, the first two bipyridine ligands containing substituents coordinate to the Ru center to initially form ruthenium complex. Subsequent addition of the third unsubstituted bipyridine ligand replaces the remaining chlorides with bipyridine. It is also within the scope of this disclosure to synthesize ruthenium complex having all three of the bipyridine ligands substituted with carboxyl groups (Ru[bpy-COOH].sub.3.sup.+2).
Example 4
(41) In this example, another exemplary electrochemically active conjugate is provided on a conductive carbon surface having metallocene pentadiene complexed to polypyrrole. Specifically, a metallocene (cobalt metal center) is synthesized where one or both of the pentadiene rings is substituted with a carboxylic acid substituent (—COOH). A pyrrole with a substituent in the N-position is used where the substituent is an alkyl group terminating in an amine (—NH.sub.2). In this example the alkyl group is an ethyl group.
(42) The substituted metallocene is combined with the substituted pyrrole whereby an amide linkage (—CO—NHR) is formed. This amide group provides the covalent linkage of the metallocene and the pyrrole.
(43) This compound is then placed into solution. The voltage of a working electrode (in conjunction with a reference and auxiliary electrode) is scanned positive and negative of the E.sub.1/2 of the pyrrole. This results in electropolymerization of the material to form a coating on the electrode.
Example 5
(44) In this example, another exemplary electrochemically active conjugate is provided having ferrocene with iron as the metal center complexed to polypyrrole. Specifically, the synthesis starts with ferrocenecarboxylic acid as the starting material. The ferrocenecarboxylic acid is reacted with oxalyl chloride in DMF to provide the ferrocenecarboxylic acid chloride. (Zhu, B. B, et al. Chem Crystallogr., 2012, 42: p. 1-6; incorporated by reference in its entirety). The acid chloride is then reacted with 2-aminoethyl pyrrole to generate the metal containing monomeric unit as illustrated in
Example 6
(45) Electrodes prepared by electropolymerization as noted above are combined into battery as illustrated in
(46) All publications and patents mentioned in the above specification are incorporated by reference in this specification in their entireties. Various modifications and variations of the described materials and methods will be apparent to those skilled in the art without departing from the scope and spirit of the invention. Although the disclosure has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, those skilled in the art will recognize, or be able to ascertain using the teaching herein and no more than routine experimentation, many equivalents to the specific embodiments of the invention described herein. Such equivalents are intended to be encompassed by the following claims.