TANDEM RELEASABLE BRIDGE PLUG SYSTEM AND METHOD FOR SETTING SUCH TANDEM RELEASABLE BRIDGE PLUGS
20210277735 · 2021-09-09
Assignee
Inventors
Cpc classification
E21B34/142
FIXED CONSTRUCTIONS
International classification
Abstract
A method of setting a tandem releasable bridge plug system in a casing includes assembling a tandem bridge plug string including a lower bridge plug on a lower, disconnectable connector, an upper bridge plug on an upper, disconnectable connector which both are initially disabled by a lock and unlockable from topsides, and running in the tandem plug string on a drill pipe string until the lower plug is at its setting target depth; setting and shutting the lower plug; disconnecting the upper plug from the lower plug; pulling up the upper plug to its upper setting target depth; enabling the upper plug by releasing the lock; setting and shutting the upper plug; disconnecting the drill pipe string from the upper plug.
Claims
1.-13. (canceled)
14. A method of setting a tandem releasable bridge plug system in a casing, comprising the steps of: assembling a tandem bridge plug string comprising from bottom to top: a lower bridge plug on a lower, disconnectable connector; an upper bridge plug on an upper, disconnectable connector, said upper bridge plug and upper disconnectable connector initially disabled by a lock and unlockable from topsides, wherein disabling the upper bridge plug is initially made by a ball seat axial sleeve arranged in a collet sleeve constituting the lock of the connector, the ball seat axial sleeve being releasable by a drop ball to allow the collet sleeve to be forced upwardly and unlock the lock enabling the upper connector to be axially and rotationally operable relative to the upper bridge plug by the drill pipe string; running in the tandem plug string on a drill pipe string until the lower plug is at a setting target depth thereof in the casing; setting the lower plug; setting a packer of the lower plug; pressure integrity testing the sealing effect of a packer of the lower plug from below by pressurizing the drill pipe string topsides, and shutting the lower plug; disconnecting the upper plug from the lower plug; pulling up the upper plug to an upper setting target depth thereof in the casing; enabling the upper plug by releasing the lock; setting the upper plug; setting a packer of the upper plug; pressure integrity testing the sealing effect of the packer of the upper plug from below by pressurizing the drill pipe string topsides, and shutting the upper plug; and disconnecting the drill pipe string from the upper plug.
15. The method of claim 14, wherein said releasable ball seat sleeve is arranged for, after having been released by said drop ball, passing through said upper plug and shearing out and releasing a second shear seat and bringing along with the second shear sheet said second shear seat sleeve down to a ball catcher, said second shear seat initially holding anti-rotation pins disabling the rotational movement of the drill pipe string to engage upper slips and said upper packer, wherein after enabling the upper connector and the upper plug, using the upper connector to operate on said upper plug and rotating the drill pipe string relative to drag blocks of said upper plug to engage said upper slips with the casing and subsequently engaging said upper packer to seal against said casing.
16. The method of claim 14, further comprising using an intermediate drill pipe string below the upper plug and above the lower connector on the lower plug.
17. The method of claim 14, further comprising using a ball and seat catcher below the upper plug and above the lower connector.
18. The method of claim 14, further comprising, after shutting the lower plug and disconnecting from the lower plug, pressure integrity testing the lower plug from above.
19. The method of claim 14, further comprising, after shutting the upper plug and disconnecting the drill pipe string, pressure integrity testing the upper plug from above.
20. The method of claim 14, wherein the step of setting the lower plug comprises, while allowing a lower set of drag blocks of said lower plug to drag on said casing's inner wall, activating a lower set of slips of said lower plug to engage and hold on an inner wall of said casing, said method further comprising, after testing said lower plug for pressure integrity from below, shutting said lower plug by closing a lower ball valve to shut a central bore of said lower plug.
21. The method of claim 14, wherein the step of setting said upper plug comprises, while allowing an upper set of drag blocks of said upper plug to drag on an inner wall of said casing, activating an upper set of slips of said upper plug to engage and hold on said casing's inner wall, said method further comprising, after testing said upper plug for pressure integrity from below, shutting said upper plug by closing an upper ball valve in said upper plug to shut the central bore of said upper plug.
22. The method of claim 20, the setting of said lower plug comprising, while allowing said lower set of drag blocks of said lower plug to hold on the inner wall of said casing, using right hand rotation and axial weight for activating said lower set of slips to engage and hold on said casing inner wall, and for activating said lower packer to seal against the inner wall of said casing.
23. The method of claim 22, further comprising, after engaging said slips and setting said packers, using left hand rotation for activating a lower ball valve to shut.
24. The method of claim 15, the step of setting the upper plug comprising, after dropping said ball through the drill pipe string to enable axial and rotational movement of said upper connector, while allowing said upper set of drag blocks to drag on an inner wall of said casing, manipulating said drill pipe string topsides using right hand rotation and axial weight for activating of said upper set of slips to engage and hold on the inner wall of said casing, and activating of said upper packer to seal against the inner wall of said casing.
25. The method claim 24, further comprising, after dropping said ball, setting said drag blocks, activating said slips and setting said packer, and using left hand rotation for activating an upper ball valve to shut for closing a central bore of said upper plug.
26. A tandem releasable bridge plug system arranged for setting in a casing, with a tandem bridge plug string comprising from bottom to top: a lower bridge plug on a lower, disconnectable connector and an upper bridge plug on an upper, disconnectable connector, said tandem bridge plug string wherein: said upper bridge plug and said upper, disconnectable connector are arranged for being initially disabled by a lock and unlockable from topsides, said lock comprising a ball seat axial sleeve arranged in a collet sleeve, the ball seat axial sleeve being releasable by a drop ball to allow the collet sleeve to be forced upwardly and unlock the lock enabling the upper connector to be axially and rotationally operable relative to the upper bridge plug by a drill pipe string; said tandem bridge plug string arranged for being run in on a drill pipe string with said lower plug to a setting target depth in said casing; said lower plug is arranged for being set in said casing, a lower packer of said lower plug for being set in said casing, said lower plug having a through central bore with a lower ball valve so as for allowing pressure integrity testing of a sealing effect of said lower packer from below by pressurizing said drill pipe string topsides, and closing said lower ball valve thus shutting said lower plug; said lower connector is arranged for disconnecting said lower plug from said upper plug; said upper plug is arranged for being pulled up to an upper setting target depth in said casing; said upper plug is arranged for being enabled by releasing said lock; said upper plug has an upper packer, said upper packer arranged for being set, said upper plug having a through central bore, with an upper ball valve so as for allowing pressure integrity testing of the sealing effect of the upper packer from below by pressurizing the drill pipe string topsides, said upper plug arranged for being shut by closing said upper ball valve; and said upper connector is arranged for disconnecting said upper plug from said drill pipe string.
27. The method of claim 15, further comprising using an intermediate drill pipe string below the upper plug and above the lower connector on the lower plug.
28. The method of claim 15, further comprising using a ball and seat catcher below the upper plug and above the lower connector.
29. The method of claim 16, further comprising using a ball and seat catcher below the upper plug and above the lower connector.
30. The method of claim 15, wherein the step of setting the lower plug comprises, while allowing a lower set of drag blocks of said lower plug to drag on an inner wall of said casing, activating a lower set of slips of said lower plug to engage and hold on the inner wall of said casing, said method further comprising, after testing said lower plug for pressure integrity from below, shutting said lower plug by closing a lower ball valve to shut a central bore of said lower plug.
31. The method of claim 16, wherein the step of setting the lower plug comprises, while allowing a lower set of drag blocks of said lower plug to drag on an inner wall of said casing, activating a lower set of slips of said lower plug to engage and hold on the inner wall of said casing, said method further comprising, after testing said lower plug for pressure integrity from below, shutting said lower plug by closing a lower ball valve to shut a central bore of said lower plug.
32. The method of claim 17, wherein the step of setting the lower plug comprises, while allowing a lower set of drag blocks of said lower plug to drag on an inner wall of said casing, activating a lower set of slips of said lower plug to engage and hold on the inner wall of said casing, said method further comprising, after testing said lower plug for pressure integrity from below, shutting said lower plug by closing a lower ball valve to shut a central bore of said lower plug.
33. The method of claim 18, wherein the step of setting the lower plug comprises, while allowing a lower set of drag blocks of said lower plug to drag on an inner wall of said casing, activating a lower set of slips of said lower plug to engage and hold on the inner wall of said casing, said method further comprising, after testing said lower plug for pressure integrity from below, shutting said lower plug by closing a lower ball valve to shut a central bore of said lower plug.
Description
FIGURE CAPTIONS
[0058] The attached figures illustrate some embodiments of the claimed invention.
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The Invention and Embodiments of the Invention
[0077] The invention will in the following be described and embodiments of the invention will be explained with reference to the accompanying drawings.
Main Invention:
[0078] The invention is a method of setting a tandem releasable bridge plug system in a casing (0). The method comprises, in its minimum, broadest definition, the steps of: [0079] assembling a tandem bridge plug string (1L,1U) comprising from bottom to top the following elements: [0080] a lower bridge plug (1L) on a lower disconnectable connector (2L); [0081] an upper bridge plug (1U) on an upper disconnectable connector (2U) which both are initially disabled by a lock (5) and unlockable from topsides; [0082] running in the tandem plug string (1L,1U) on a drill pipe string (4) until the lower plug (1L) is at its plug setting target depth (dL) in the casing (0), please see
[0089] After the above steps one may pull out the drill pipe string (4) from the well or not, depending on the subsequent operation to be made on the well.
[0090] The disconnectable connectors (2U, 2L) are both usually named “running and retrieving tool” of which an upper half, the upper sleeve portions, please see
Lower Bridge Plug:
[0091] The lower bridge plug (1L) is set according to the above described steps under the background art. A problem is how to set the lower bridge plug (1L) without setting or releasing the similarly operated upper bridge plug (1U), then release the upper bridge plug (1U) from the lower bridge plug (1L), and first now enabling the mechanism for initiating and conducting setting and release of the upper bridge plug (1U). In this way the tandem plugs (1L, 1U) may be set on one and the same run.
Lower Plug Repositioning Possible:
[0092] Before the upper plug (1U) is enabled, the lower plug (1L) may be repositioned until its operational required slip holding force and sealing property against the inner casing wall (0i) is met. After the upper plug (1U) is enabled, the lower plug (1L) may thereafter in practice only be reconnected, released and retrieved, preferably together with the upper plug (1U). We therefore do not show the release sequence because it is understandable as an inverse sequence when the setting sequence herein is explained.
[0093] Initially disabled upper plug:
[0094] The initially disabled upper bridge plug (1U) and its disconnectable connector (2U) are, before and during run-in and setting of the lower bridge plug (1L), temporarily disabled from being settable by any rotational and axial movements by the lock (5). In effect, as seen from the lower plug's (1L) side, except for the drag blocks (12U) of the upper bridge plug (1U), the upper plug (1U) just forms a passive part of the drill pipe string (4). Thus the deck crew may control the lower bridge plug (1L) as if it were the only bridge plug on the drill pipe string (4) until the lower bridge plug (1L) is set, disconnected, and the upper bridge plug (1U) is enabled.
Ball Seat Lock Details:
[0095] In an embodiment of the invention, the initial disabling of the upper bridge plug (1U) is made by a ball seat axial sleeve (52) arranged in a collet sleeve (53) constituting the lock (5) of the connector (2U), please see
Ball Catcher:
[0096] In an embodiment of the invention the ball (51) and the ball seat axial sleeve, hereafter called the first ball sleeve (52), may be transported by the pressure through the central bore and eventually be caught in a ball catcher (31) at the lower end of the upper retrievable bridge plug (1U). It is undesirable that the ball and sleeve shall drop freely into the casing below the upper plug (1U) as it would interfere with the lower plug (1L) on attempting reconnecting for retrieval and also create other problems. The relative shear pressure of the first seat sleeve (52) is in an embodiment set to 69 Bar (1000 psi).
[0097] When the release tool section (2U) lock mechanism is enabled to collapse, and the connector's J-slot mechanism to be enabled to prepare for contract, rotate in a given direction to release, an upper plug (1U) initiation and setting sequence may be activated.
Second “Ball” Shear Seat, Anti-Rotation Pins:
[0098] In an embodiment of the invention the released down going seat sleeve (52) will bring along with it a second seat sleeve (55), please see between the upper plug's (1U) drag block unit (12U) and the slip unit (14U) in
[0099] In an embodiment of the invention, after enabling the upper plug's (1U) release tool (2U), it is further enabled for the drill string (4) with the release tool (2U), please see
Intermediate Drill Pipe String:
[0100] In the above, the lower and upper plugs (2L, 2U) are connected and are separated by any distance, at minimum only separated by the lower connector (2L), preferably also with the ball catcher. In an embodiment of the invention, it is advantageous to use an intermediate drill pipe string (3) below the upper plug (1U) and above the lower connector (2L) connected to the lower plug (1L). The length of the intermediate drill pipe string (3) should only be limited to an embodiment of the invention wherein it corresponds to have a length slightly less than the distance between the lower plug setting target depth (dL) for the lower plug (1L) and the upper plug setting target depth (dU) for the upper plug (2U). This in order for allowing for disconnecting from the lower plug (1L) before placing and setting the upper plug (1U). If they were still mechanically connected one could not rotate and move the upper drill pipe string (4) from topsides without affecting the lower plug (10. A significant advantage of having an intermediate string (3) length of almost the depth difference between lower and upper plugs' (1L, 1U9 setting target depths (dL, dU) becomes evident if the target depth difference is large: Given a lower target depth (dL) of, say 5000 m, and upper target depth (dU) of 1000 m, one would then have to run in lower plug (1L), then 4000 m of intermediate string (3), then upper plug (1U), and 1000 m of drill pipe string (4), in order to reach lower target depth. It would then be an operational advantage that when lower plug (1L) is set, the lower disconnectable connector (2L) is released, then the upper plug (1U) is near below its upper target depth (dU) and is rapidly set upon pulling out a short distance, and then, after testing for pressure integrity, one may pull out the relatively short, here 1000 m of drill pipe string (4) only. Thus the two purely setting related operations are conducted consecutively. Those are embodiments of the invention and may be varied with respect to relative lengths.
[0101] Free Upper Plug:
[0102] In an embodiment of the invention, the upper plug (1U) with its below mounted intermediate drill pipe string (3) is released from the lower plug (1L), and the upper plug (1U) may be enabled, not earlier. After the upper plug is enabled and also free from the lower plug (1L), and any drill pipe string manipulation with rotation or axial movement, will not affect the lower plug. The upper plug may now be set and pressure tested, and if necessary, released and repositioned for further testing until satisfactory, and then disconnected.
Ball Catcher:
[0103] In an embodiment of the invention, there is arranged a ball and seat catcher (31) below the upper plug (1U) and above the lower connector (2L). The ball and seat catcher is provided with lateral bypass channels for maintaining fluid communication through to and including the lower connector (2L).
Testing Lower Plug from Below:
[0104] In an embodiment of the invention, after setting, and before shutting the lower plug by shutting the ball valve (18L) of the lower plug (1U), one may set the lower packer (16L), and then conduct pressure integrity testing of the sealing effect of the lower plug's (1L) packer (16L) from below by pressurizing the drill pipe string (4) topsides. If the pressure integrity test is not OK, resetting the lower plug (1L) is feasible and a new test may be run until the pressure integrity test from below is OK.
Testing Lower Plug from Above:
[0105] In a further embodiment of the above, after shutting the lower plug (1L) and having disconnected the lower connector (2L) from the lower plug (1L), one may conduct pressure integrity testing the lower plug (1L) from above by setting pressure through the drill pipe string (4).
Testing Upper Plug from Below:
[0106] In an embodiment of the invention, one may test the upper plug from below by the following steps: after setting, before shutting the upper plug (1U), setting its packer (16U), and then conduct pressure integrity testing for verifying the sealing effect of the upper plug's (1U) packer (16U) from the casing space below the upper plug (1U), but above the lower plug (1L), by pressurizing the drill pipe string (4) topsides. This pressure test should preferably not be run simultaneously with the “from above” pressure test of the lower plug (1L) described above, because, in case of a failed test, one would not know which of the lower and upper packers (16L, 16U) having a leakage.
Testing Upper Plug from Dbove:
[0107] Similar to above, in a further embodiment of the invention, one may test the pressure integrity of the upper plug (1U) from above by, after shutting the upper plug (1U) and disconnecting the drill pipe string (4), pressure integrity testing the upper plug (1U) from above by setting pressure through the drill pipe string (4) and the upper connector (2U).
[0108] The lower plug (1L) is, except for the absence of the lock mechanism (5) with its ball seat sleeve (52), the spline sleeve (53) and the second shear seat (55), and the ball catcher (31), of similar construction to the upper plug (1U) with regard to drag blocks (12L), slips (14L), and packer (16L).
[0109] If the casing to be plugged is of even diameter the upper and lower plugs (1U, 1L) are of the same diameter. In an embodiment the lower plug (1L) may be of a lower diameter than the upper plug (1U), e.g. if the lower plug (1L) shall be set in a liner below a liner hanger in a casing (0).