ELECTROSURGICAL INSTRUMENT
20210298823 · 2021-09-30
Inventors
- Christopher Paul Hancock (Bath, GB)
- Shaun Preston (Chepstow, GB)
- Patrick Burn (Chepstow, GB)
- William TAPLIN (Chepstow, GB)
- Aeron W. JONES (Chepstow, GB)
- Sandra SWAIN (Chepstow, GB)
- George ULLRICH (Bangor, GB)
- David WEBB (Bangor, GB)
Cpc classification
A61B2018/00982
HUMAN NECESSITIES
A61B2018/1861
HUMAN NECESSITIES
International classification
A61B1/00
HUMAN NECESSITIES
A61B18/12
HUMAN NECESSITIES
Abstract
An electrosurgical instrument for delivering radiofrequency (RF) and/or microwave energy into biological tissue that is also configured to obtain images of a treatment site performing invasive electrosurgery. In one aspect, the invention provides a chip-based images sensor at the distal end of a cable that also conveys energy for electrosurgery. In another aspect, both light emitting and light sensing element are mounted at the distal end of a probe for insertion through the instrument channel of a surgical scoping device, whereby optical signals do not need to be conveyed through the scoping device, because the transition from electrical signals to optical radiation and back to electrical signals occurs at the distal end.
Claims
1.-18. (canceled)
19. An electrosurgical instrument for delivering radiofrequency (RF) or microwave energy into biological tissue, the electrosurgical instrument comprising: a coaxial cable for conveying radiofrequency (RF) or microwave energy, the coaxial cable having an inner conductor, an outer conductor formed coaxially with the inner conductor, and a first dielectric material separating the inner conductor and outer conductor, a radiating tip portion disposed at a distal end of the coaxial cable to receive the RF or microwave energy from the coaxial cable, an image sensor disposed at the distal end of the coaxial cable for generating digital images of a treatment site, wherein the image sensor is mounted at a distal end of an imaging cable; and a handpiece, wherein the coaxial cable and the imaging cable are connected to and extend away from the handpiece; wherein the handpiece comprises a communication module arranged to communicate information relating to the digital images to a remote device, the communication module comprising a transceiver that is communicably connectable to a wireless network.
20. An electrosurgical instrument according to claim 19, wherein the image sensor is a complementary metal-oxide-semiconductor (CMOS) image sensor.
21. An electrosurgical instrument according to claim 19, wherein the imaging cable comprises a bundle of optical fibres for providing illumination at a treatment site.
22. An electrosurgical instrument according to claim 19, further comprising a light source mounted at the distal end of the imaging cable.
23. An electrosurgical instrument according to claim 22, wherein the light source comprises a light emitting diode.
24. An electrosurgical instrument according to claim 19, wherein the inner conductor of the coaxial cable is hollow to form an optical channel, and wherein the imaging cable is located within the optical channel.
25. An electrosurgical instrument according to claim 24, wherein the optical channel extends through a bore in the radiating tip portion.
26. An electrosurgical instrument according to claim 25, wherein the optical channel terminates at an aperture formed in an outer surface of the radiating tip portion.
27. An electrosurgical instrument according to claim 19, comprising an instrument cable for conveying the coaxial cable and the imaging cable, wherein the instrument cable comprises a working channel for conveying the coaxial cable.
28. An electrosurgical instrument according to claim 27, wherein the instrument cable comprises an optical channel for conveying the imaging cable, wherein the optical channel runs adjacent to the working channel.
29. An electrosurgical apparatus according to claim 19, wherein the coaxial cable or the imaging cable is detachable from the handpiece.
30. An electrosurgical instrument according to claim 19, wherein the communication module is arranged to upload image data to a remote server.
31. An electrosurgical apparatus comprising: an electrosurgical instrument according to claim 19; and a display device arranged to receive and display the information relating to the digital images.
32. An electrosurgical system comprising: an electrosurgical generator arranged to generate radiofrequency (RF) or microwave electromagnetic (EM) energy; and an electrosurgical instrument according to claim 19, wherein the electrosurgical instrument is connected to the generator to receive the RF or microwave EM energy and couple it into the coaxial cable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION; FURTHER OPTIONS AND PREFERENCES
[0046]
[0047] The instrument cable 104 in the invention has two functions: carrying microwave electromagnetic (EM) energy and/or radiofrequency (RF) EM energy to the treatment site, and carrying either optical radiation or energy for powering a light source for the purposes of imaging or sensing properties of the treatment site. As explained in more detail below, the instrument cable 104 of the invention provides these two functions in a particularly compact manner, by combining the two functions within a common structure. In some examples, an optical channel for conveying optical radiation or energy for powering a light source to and/or from the treatment site may be provided within an energy conveying means for the microwave and/or RF electromagnetic (EM) energy. For example, the optical channel may act as an observation channel arranged to carry optical signals to and from the treatment site to enable an image of the treatment site to be output from the handpiece 102. In other examples, an energy conveying structure for the microwave and/or RF EM energy may be provided within a working channel through an optical cable which is arranged to carry optical signals to and from the treatment site. These examples will be explained in more detail below.
[0048] The handpiece may include an observation port (not shown) for viewing the image. However, in a preferred arrangement, the handpiece 102 may be arranged to transmit the image to a separate display device 116. The image may be transmitted via a wireless connection, e.g. via WiFi or any other suitable networked communication configuration. The display device 116 may be any device with a display screen that is capable of receiving image data. The display device 116 may be portable, e.g. a laptop or tablet computer, a smartphone, or the like. The apparatus of the invention may include the display device, so that the benefits of the invention can be used in locations that do not have local display facilities.
[0049] An electrosurgical generator 118 is connected to the handpiece 102 via a cable 120 (e.g. a coaxial cable) which carries the RF and/or microwave energy into the handpiece 102. The generator 118 may be of the type described in WO 2012/076844, for example. The handpiece 102 comprising a connector port 115, which may be a QMA connector port or the like. The connector port 115 may be arranged to electrically connect the cable 120 to an energy conveying structure in the instrument cable 104. This electrical connection may be provided by a “T” connection between a coaxial cable from the generator and a coaxial transmission line of the energy conveying structure. Preferably there is a filter or choke between the “T” junction and an instrument port on the generator to prevent microwave leakage to the instrument port. This must be placed at half a wavelength at the microwave frequency from the “T” junction so that the “T” junction has a high return loss, i.e. does not reflect a significant proportion of the microwave energy back to the generator. The proximal end of the transmission line in the energy conveying structure is open circuit if RF energy is to be transmitted so as not to short out the RF voltage. It is also insulated and protected so that it does not break down for RF voltages or expose the operator to high RF voltages.
[0050] The instrument cable 104 has at its distal end a radiating tip 106 (or instrument tip) that is arranged to receive the RF and/or microwave energy from the energy conveying means in the insertion cable 104. The radiating tip 106 includes an energy delivery portion for delivering the received RF and/or microwave energy into biological tissue, e.g. to assist in treatment, e.g. cutting or coagulation.
[0051] The distal end of the instrument cable 104 may be steerable, e.g. to facilitate location of the radiating tip 106 in a desired position for treatment, and/or to enable optical radiation to be directed as desired, e.g. to obtain images of different parts of the treatment site or to take measurements in different positions. As explained below, in some examples the instrument cable 104 may include one of more control elements (e.g. e.g. pull/push rods or control wires) to facilitate steering. The control elements may pass out of a proximal end of the imaging cable to engage a steering mechanism mounted within the handpiece 102. The steering mechanism may be operable to extend and retract the control elements to effect action at the radiating tip. The steering mechanism may include an actuator mounted on the handpiece 102. In this example, the actuator is a rotatable knob 110. Rotation of the knob 110 relative to the housing can be converted to linear motion of the control element(s) via a suitable conversion mechanism mounted in the handpiece 102.
[0052] To limit the angle at which the proximal end of the instrument cable 104 can be bent relative to the handpiece 102, a conical restrictor 114 is fitted over the proximal end of the instrument cable 104. The conical restrictor 114 is secured to a distal end of the handpiece 102 and thus limits the movement of the cable to prevent it from experiences unwanted stresses.
[0053] The handpiece 102 comprises a housing that contains components associated with generating and controlling the optical radiation that can be conveyed along the optical channel in the instrument cable 104. For example, the handpiece 102 may contain a power source, such as a cell or other battery, an optical source, such as a light emitting diode (LED) or the like, and one or more optical elements for directing optical radiation from the optical source or from the treatment site in a desired manner. The optical elements may include a control interface 112 on the outer surface of the housing, to enable a user to control the optical elements in use. For example, the control interface 112 may control an intensity optical radiation delivered to the treatment site, or may control one or more lenses to assist in focussing an image signal received from the treatment site on to an optical sensor. In one example, an optical detector (e.g. a camera or the like) may be mounted in the handpiece to receive optical radiation returned from the treatment site in order to capture and transmit an image signal to the display device 116. In one example, the optical components may resemble a conventional fiberscope.
[0054] The handpiece 102 may include a power switch (not shown) for activating and deactivating the apparatus. The handpiece 102 may include a charging port (not shown) for connecting the power source to an external power supply to enable it to be recharged.
[0055]
[0056] The treatment and vision system 10 comprises an imaging cable, which in this example comprises a bundle of optical fibres 12 which are configured to provide illumination to the distal end of the instrument. The size, number and arrangement of the optical fibres 12 may be chosen to ensure optimal light levels. For example, the optical fibres 12 may be arranged in a complete ring around the image sensor 14, or may be arranged primarily on one side of the image sensor 14 as depicted in
[0057] In some embodiments, a lens may be positioned over the bundle of optical fibres 12. The lens may be used to focus or diffuse light emitted from the optical fibres 12 depending on the application. Alternatively, the distal end of each of the optical fibres 12 may be shaped so as to direct light in a predetermined direction. For example, the distal end of an optical fibre 12 may form a ball lens, or may be tapered as required.
[0058] The image sensor 14 may be any chip-based image sensor suitable for detecting light at the selected frequencies. The image sensor 14 is configured to receive light at the distal end of the electrosurgical instrument and transmit images to the proximal end. For example, a cable may extend from the image sensor to the handpiece 102 where images are transmitted to a display 116, such as over Wi-Fi. Preferably the image sensor 14 is a CMOS sensor, though other suitable pixel sensors may be chosen to ensure that the display 116 receives a good image. In particular, the image sensor 14 may be a 40 kilopixel CMOS sensor having a surface area of 1 mm.sup.2 or less. For example, a PICORAMEDIC™ sensor manufactured by Fujikura Ltd may be chosen as the image sensor 14.
[0059] The distal end of the combined treatment and vision system 10 is preferably deflectable to provide steerability and thus give a clinician greater control over the region which is imaged and ensure accurate treatment by the instrument tip 106. In one example, the system 10 may be provided through a steerable catheter, for example a catheter having a number of steering wires which give a clinician control over the distal end. Alternatively, the instrument cable 104 itself may comprise a number of steering wires to allow the distal end to be deflected. Deflection and steerability of the system 10 may be controlled by a clinician manipulating the handpiece.
[0060]
[0061]
[0062] The inner conductor 11 is hollow to form an optical channel 15. The optical channel 15 carries an imaging cable formed from a bundle of optical fibres 12 and one or more wires (not shown) for supplying energy to an image sensor and for returning digital images to the handpiece of the electrosurgical instrument. As can be seen from
[0063] A cross sectional view of an radiating tip 30, which may be used as radiating tip 106 as described above, is shown in
[0064] The radiating tip 30 is a bipolar structure comprising an inner conductor 32, being a hollow metal cylinder connected to the inner conductor of the instrument cable 104. An outer conductor 34 is coaxial with the inner conductor 32 and is connected to the outer conductor of the coaxial cable within the instrument cable 104. The inner conductor 32 and outer conductor 34 of the instrument tip 30 are separated by a dielectric cylinder 36. The inner conductor 32 extends longitudinally through the dielectric cylinder beyond a distal end of the outer conductor 34. The radiating tip 30 provides a radiating antenna structure for RF and/or microwave frequency energy in order to treat tissue, e.g. by ablation. Each of the inner conductor 32 and outer conductor 34 preferably comprise silver or gold to ensure good microwave propagation.
[0065] The shape of the dielectric material 36 may also be selected to achieve efficient delivery of energy into tissue. For example, the dielectric 36 may be a cylindrical piece of ceramic material, polyether ether ketone (PEEK), or PTFE having a rounded distal tip.
[0066] The inner conductor 32 of the radiating tip 30 defines a central lumen 38 which collinear with the central lumen of the instrument cable 104. The central lumen 38 thus provides a channel through which an optical cable for providing illumination and vision may be fed, for example as discussed above with respect to
[0067] The radiating tip 30 may also have a biocompatible coating covering both the inner and outer surfaces of the radiating tip 30. The length of the radiating tip 30 is preferably selected to be a quarter wavelength at the predetermined operational frequency, preferably 5.8 GHz for example. The length should be minimised for insertion through scoping devices and to allow navigation through lumens within a patient's body.
[0068]
[0069] The vision system 40 comprises two light sources 42a, 42b which are provided in this embodiment as surface mount light emitting diodes (LEDs) each arranged generally along one side of an image sensor 44. Other arrangements of light sources 42a, 42b and image sensor 44 may be selected to provide optimal illumination of a treatment region. The image sensor 44 is preferably a CMOS sensor, such as a 40 kilopixel CMOS sensor having an area of less than 1 mm.sup.2. The light sources 42a, 42b provide illumination for the image sensor 44 in place of optical fibres as described above. Each light source 42a, 42b may have the same emission spectrum, or may be chosen to each provide different wavelengths of light for multi-modal imaging of the treatment region.
[0070] A support structure 46 is provide to hold the LEDs 42a, 42b and image sensor 44 in their relative positions and strengthen the vision system 40 to allow the system 40 to be fed through a channel, such as the optical channel of an instrument cable. The support structure 46 may be made of any suitable biocompatible material which is robust enough to support the components of the vision system 30. For example, the support structure 40 may be made of a polymer material such as a polycarbonate. Openings within which the light sources 42a, 42b and the image sensor 44 are mounted may preferably be provided in the base material by laser cutting, though other manufacturing methods may also be suitable. The support structure 46 may have a diameter of less than 2 mm, such as 1.6 mm or less, to allow the vision system to be fed through an optical channel of an instrument cable 104, or an optical channel formed through a coaxial cable as described above.
[0071] The support structure 46 is provided at the distal end of a protective sheath 48 that conveys an imaging cable, which in this case comprises wires providing energy to the light sources 42a, 42b and image sensor 44 from the handpiece 102, and wires carrying the signal (e.g. image data) from the image sensor 44 to the handpiece 102 to be transmitted to a display. The protective sheath 48 is preferably made of a biocompatible material, and the distal end of the sheath 48 is potted to create a sealed enclosure to prevent the ingress of liquids or debris through or around the support structure 46.
[0072] The distal end of the vision system 40 is preferably deflectable to provide steerability and thus give a clinician greater control over the region which is imaged. In one example, the system 40 may be provided through a steerable catheter, for example a catheter having a number of steering wires which give a clinician control over the distal end. Alternatively, the instrument cable 104 itself may comprise a number of steering wires to allow the distal end to be deflected. Deflection and steerability of the system 10 may be controlled by a clinician manipulating the handpiece 102. In some embodiments, the protective sheath 48 may incorporate a number of steering wires which can be manipulated to deflect the vision system 40 by a clinician using the handpiece 102.
[0073]
[0074] The support structure 56 strengthens the distal end of the combined treatment and vision system 50 to ensure that the light sources 52a, 52b and image sensor 54 are held in their predetermined positions. The support structure 56 may be made of any suitable biocompatible material which is robust enough to support the components of the vision system 50. For example, the support structure 46 may be made of a polymer material such as a polycarbonate. Openings within which the light sources 52a, 52b and the image sensor 54 are mounted may preferably be provided in the base material by laser cutting, though other manufacturing methods may also be suitable. The support structure 56 also defines an opening 58 which is at the distal end of a working channel through the instrument cable 104. The working channel of the instrument cable 104 may be used to convey a coaxial cable, and/or to deliver tools and structures to a treatment site, and thus enables the system 50 to also provide treatment as required. The support structure 56 comprises a proximally extending extruded section connecting the working channel through the instrument cable 104 to the opening 58.
[0075] The support structure 56 may be detachably mounted to the distal end of the instrument cable 104. The support structure 56 may thus provide a removable structure allowing components to be easily changed by a clinician. For example, a clinician may wish to replace the support structure 56 to provide a different image sensor 54 and/or light sources 52a, 52b which are better suited to a particular treatment.
[0076] In some embodiments, the working channel may allow electrosurgery to be carried out at the distal end of the instrument cable 104. For example, a coaxial cable may be inserted through the working channel to provide RF and/or microwave frequency energy to an radiating tip at the opening 58 for electrosurgery. In other examples, the working channel may comprise an energy delivery structure which is incorporated into the sidewall of the working channel, and/or which is provided as a liner (such as a detachable cover) for the working channel. In such embodiments, the energy delivery structure may comprise a coaxial layered structure having an innermost insulating layer, an inner conductive layer formed on the innermost insulating layer, an outer conductive layer formed coaxially with the inner conductive layer, and a dielectric layer separating the inner conductive layer and the outer conductive layer. In this way, the energy delivery structure may provide a transmission line for conveying RF and/or microwave frequency energy to an instrument tip at the distal end of the working channel, at the opening 58. Preferably, the energy conveying structure may include, e.g. at a distal end thereof in a region proximate the opening 48, a first terminal that is electrically connected to the inner conductive layer and which extends through the innermost insulating layer into the working channel, and a second terminal that is electrically connected to the outer conductive layer and which extends through the dielectric layer and innermost insulating layer into the working channel. The first terminal and the second terminal may be arranged to form electrical connections (e.g. physically engage) with corresponding contacts formed on an electrosurgical instrument (e.g. a radiating tip) that is insertable in or through the working channel. The first terminal and the second terminal may be formed at the distal end of the inner conductive layer and outer conductive layer respectively, preferably in a region which is proximate the opening 48. The outer conductive layer may extend longitudinally further in a distal direction than the inner conductive layer, whereby the first terminal is located proximally from the second terminal.
[0077] The working channel of the instrument cable 104 for the vision system depicted in
[0078] In addition to the working channel, the instrument cable 104 may comprise an optical channel for conveying wires and/or cables for delivery electricity from the handpiece 102 to power the light sources 52a, 52b and image sensor 54. The additional lumen also conveys wires and/or cables for conveying image signals from the image sensor 54 to the handpiece 102 to be transmitted to a display device 116.
[0079] The distal end of the combined treatment and vision system 50 is preferably deflectable to provide steerability and thus give a clinician greater control over the region which is imaged and ensure accurate treatment by an instrument tip. In one example, the system 50 may be provided through a steerable catheter, for example a catheter having a number of steering wires which give a clinician control over the distal end. Alternatively, the instrument cable 104 itself may comprise a number of steering wires to allow the distal end to be deflected. In another example, steering wires may be incorporated into the walls of the working channel, enabling deflection at the distal end of the instrument cable 104. Alternatively, the working channel may receive an articulated or knuckled guide wire in which sections of the guide wire may be adjusted to provide steerability of the combined treatment and vision system 50. Preferably, deflection and steerability of the system 50 may be controlled by a clinician manipulating the handpiece 102.