Disinfection System
20210299308 · 2021-09-30
Assignee
Inventors
- William James Hovey (St. Ives, AU)
- Christopher David Ryman (Lilyfield, AU)
- Thomas William Jack Hovey (Bathurst, AU)
- Fabienne Marie-Armande Mertens (Grez Doiceau, BE)
- Jean-Paul Marie Cornelis (Bruxelles, BE)
Cpc classification
A61L2202/14
HUMAN NECESSITIES
G01F23/20
PHYSICS
A61L2209/211
HUMAN NECESSITIES
A61L2202/15
HUMAN NECESSITIES
G06K19/0723
PHYSICS
A61L9/14
HUMAN NECESSITIES
A61L2209/111
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
G06K7/10366
PHYSICS
B05B7/2491
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/16
HUMAN NECESSITIES
B05B12/087
PERFORMING OPERATIONS; TRANSPORTING
G01F23/804
PHYSICS
A61L2209/134
HUMAN NECESSITIES
International classification
A61L2/24
HUMAN NECESSITIES
B05B12/08
PERFORMING OPERATIONS; TRANSPORTING
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a disinfection system comprising a plurality of replaceable containers, to contain a solution comprising a disinfecting agent, conduits leading from the containers to a manifold, misting apparatus to generate a mist containing the disinfecting agent and to release the mist via exit conduits, through at least one exit vent, wherein the manifold comprises a plenum which receives a volume of air for controlling balance of air pressure as the air is released through the at least one exit vent. The present invention also relates to a method of controlling use of a disinfection system.
Claims
1. A disinfection system comprising: a plurality of replaceable containers, to contain a solution comprising a disinfecting agent; conduits leading from the containers to a manifold; misting apparatus to generate a mist containing the disinfecting agent and to release the mist via exit conduits, through at least one exit vent, wherein the manifold comprises a plenum which receives a volume of air for controlling balance of air pressure as the air is released through the at least one exit vent.
2. A disinfection system according to claim 1, wherein the mist is a dry mist.
3. A disinfection system according to claim 2, wherein the dry mist comprises of particles having a diameter size of between approximately 5 and 15 microns.
4. A disinfection system according to claim 1, wherein the manifold comprises the plenum, a lower conduit and exit conduits.
5. A disinfection system according to claim 1, wherein the conduits leading from the containers to the manifold are liquid conduits.
6. A disinfection system according to claim 5, wherein the liquid conduits comprise parts that are independently rotatable relative to one another.
7. A disinfection system according to claim 1, wherein the disinfecting agent is hydrogen peroxide.
8. A disinfection system according to claim 1, wherein the solution is a low dilution solution.
9. A disinfection system according to claim 8, wherein the solution is under 15% hydrogen peroxide.
10. A disinfection system according to claim 9, wherein the solution is in the range of 7% to 8% hydrogen peroxide.
11. A disinfection system according to claim 1, wherein the at least one exit vent comprises a single exit point.
12. A disinfection system according to claim 1, wherein there are at least two exit vents.
13. A disinfection system according to claim 12, wherein the exit conduits are angled at approximately 35 degrees to vertical.
14. A disinfection system comprising: at least one replaceable container, to contain a solution comprising a disinfecting agent, the container having an identifier tag identifying the container; a conduit leading from the container to a manifold; misting apparatus to generate a mist containing the disinfecting agent and to release the mist via exit conduits, through at least one exit vent; and a scanner to scan the identifier tag, to identify the container, wherein the manifold comprises a plenum which receives a volume of air for controlling balance of air pressure as the air is released through the at least one exit vent.
15. A disinfection system according to claim 14, wherein the tag is an RFID tag.
16. A disinfection system according to claim 15, wherein the RFID tag comprises an antenna.
17. A disinfection system comprising: at least one replaceable container, to contain a solution comprising a disinfecting agent, the container having an identifier tag identifying the container; a conduit leading from the container to a manifold; misting apparatus to generate a mist containing the disinfecting agent and to release the mist via exit conduits, through at least one exit vent; and a capacity sensor to sense the amount of solution in the at least one container, wherein the manifold comprises a plenum which receives a volume of air for controlling balance of air pressure as the air is released through the at least one exit vent.
18. A disinfection system according to claim 17, wherein the capacity sensor surrounds at least a portion of the container.
19. A disinfection system according to claim 18, wherein each container is substantially opaque.
20. A disinfection system according to claim 19, wherein the container has a vented cap.
21. A disinfection system according to claim 20, wherein the container engages with nozzles fitted to a lower conduit of the disinfection system.
22. A method of controlling use of a disinfection system, comprising: Scanning a tag associated with a container for a solution containing a disinfecting agent, to obtain an identifier for the container; and enabling or disabling use of the disinfection system based on the identifier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
[0064] Preferred embodiments of the invention will now be described with reference to the accompanying drawings wherein:
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0079]
[0080] The disinfecting agent, in this embodiment, is hydrogen peroxide. Furthermore, in this embodiment, the solution is a 7-8% hydrogen peroxide solution, which may be a substantially pure aqueous solution without silver particles, and where appropriate, without additives such as peracetic acid (although the latter is important when the system is being used in a curative sense rather than a preventative sense). In other embodiments, different disinfecting agents, and/or different solution concentrations may be used.
[0081]
[0082]
[0083] Compared to conventional misting apparatus, the simultaneous use of two containers 200 of disinfecting solution means that the apparatus will more quickly sanitise the volume of target space.
[0084] The trolley 120 includes space to store additional containers 200, as shown in
[0085]
[0086] The lower conduit 130, plenum 140 and exit conduits 150 together form the air manifold of the disinfection system. The lower conduit 130 may connect the blower 170 to the plenum 140 and the upper conduits may connect the plenum to the exit vents 160.
[0087] The lower conduit 130 feeds into a central plenum 140, which has a larger diameter than the lower conduit 130. From there, air pressure created by the blower 170 may be pushed from the plenum 140 into exit conduits 150, and released through exit vents 160. More preferably, the air blower 170 may utilise a motor of 1100 W or 1700 W.
[0088] When air pressure is released via the exit conduit 160 a Venturi effect is created, which refers to the suction of a controlled volume of a disinfecting agent from the liquid manifold 180 via the liquid feed tubes 185 to the exit vent 160. The disinfecting agent may then be atomized by the air volume via swirling apertures 166 (
[0089] The plenum 140 provides a volume for air to rectify, before being directed out through exit vents 160. This avoids or mitigates a potential problem with using multiple exit vents 160 —namely, that the air flow may be turbulent and uneven, with greater flow to one side or the other. Thus the plenum 140 assists in controlling the balance and smoothness of air pressure as it is directed towards exit vents 160 via the exit conduits 150. Consequently, this ensures that an equal volume of liquid may be drawn from each container 200. The plenum may further have a role in reducing the occurrence of condensation, which should generally be avoided in the environments where disinfection systems of this type are most commonly deployed.
[0090] However, the use of multiple exit vents 160 does allow for greater air flow, thus greatly increasing the rate at which dry mist is created, which allows for rapid disinfection of a target space. Air vents 160 may, in this embodiment, be arranged at 35 degrees from vertical. It has been found that this allows for the benefits of air flow through two exit vents 160, while avoiding or mitigating adverse harmonisation effects, including the occurrence of condensation.
[0091] Exit vents 160 are specifically designed to promote the flow of air through vents 160, and to function as a nebulizer so as to atomise the hydrogen peroxide into an efficient particle size for disinfection (between 5 to 15 microns in diameter). Each exit vent includes an external nozzle 162, extending from a recessed bowl 164. Swirling apertures 166 are located around the nozzle 162, enabling the passage of air from the exit conduits 150.
[0092] The design of the exit vents 160 utilises the Venturi effect to create hydrogen peroxide mist from the air swirling apertures 166 and the external nozzle 162 for dispersion into the target space to be disinfected. In a preferred embodiment, there may be two exit conduits leading to two exit vents, which may be angled at approximately 35 degrees from the vertical axis of the disinfection system. More preferably, each of the exit vents may comprise a single exit point through which the disinfecting agent may pass.
[0093] The misting rate and misting quality may be adjusted by varying factors such as the depth of the bowl 164 and the diameter of the nozzle 162 (
[0094] In addition, a precisely calibrated choke (not shown) in the liquid feed tube may further control the liquid volume available to the external nozzle 162 to ensure the correct ratio of air-to-liquid to produce optimally sized droplets to form a dry mist.
[0095] It is particularly desired for the disinfecting agent to be released by the exit vents 160, having particle sizes of between 5 to 15 microns in diameter, since these sizes influence efficacy of the disinfection system. It is further desired for the disinfecting agent to be released by the exit vents 160 at an appropriate velocity to promote the dry mist to be carried to substantially all parts of the target space to be disinfected. At these particle sizes and velocity, it may be possible for the disinfection system to effectively disinfect a space of metres in longest dimension. In particular, for the disinfection system to effectively disinfect an area of at least 150 cubic metres.
[0096] A PCB 190 comprises a microprocessor and a memory, and allows for improved monitoring, control and traceability of the system 100, with the microprocessor providing additional functionality as described in further detail below.
[0097] In one embodiment of the present invention, each container 200 includes an RFID tag 205 (
[0098] When installing a container 200, the operator may be required to scan the RFID tag 205 to identify the container 200 uniquely. The container 200 may then be checked (e.g. in a remote database) to confirm that it has been appropriately filled for use within the disinfection system 100. Each container 200 may only be a single use container—in that way, the supplier of the system can ensure the quality and quantity of the container contents.
[0099] If a container 200 is determined to already have been used, the system may reject a further use of this container. This ensures that once a container 200 has had its RFID tag 205 read by the machine, the device will not accept the same container if it is refilled and replaced. If an attempt is made to refill and re-fit a container with a ‘dead’ tag, the device will be inoperable until a container with a ‘live’ tag is put in its place. This will ensure the integrity and quality of the hydrogen peroxide solution.
[0100] The RFID tag may have one or more antennae that are programmed to include the details of the manufacturer.
[0101] In other embodiments, different types of identifiers (such as bar codes) may be used.
[0102] A capacity sensor 116 may also be provided to sense the amount of solution in each container 200. Each container 200 is preferably opaque, to resist the outgassing of hydrogen peroxide, and reduce or prevent degradation of the solution due to UV exposure. Accordingly, the use of a capacity sensor 116 provides the advantage of detecting the amount of solution in the container, when visual inspection is not possible. Again, the capacity sensor 116 may communicate with the microprocessor on PCB 190, to disable the system if there is insufficient solution in the containers 200. This is important, because without sufficient solution, the disinfection system 100 may not adequately disinfect the volume of target space.
[0103] The capacity sensor 116 may, for example, comprise internal strip(s) in the housing of the disinfection system, detecting a height of the solution within the container, or may comprise a weight sensor external to the container. More preferably, the capacity sensor 116 comprises multiple sensors that follow a curvature behind the position of a container placed within the disinfection system.
[0104] The capacity sensor 116 is designed to accurately measure the volume of disinfecting agent in each container 200. The capacity sensors may allow for regular and iterative measurements to be taken, as the disinfection system is in use. This informs the user on the volume of disinfecting agent remaining in each container 200 at any point in time, whilst also providing in-use, live data, to the PCB 190, in order to perform calculations as discussed below. In carrying out its function, the capacity sensor may further accommodate variables in the container dimensions, materials used in manufacturing the containers and other minor variations that may occur within the container-blowing process, for example in wall thickness.
[0105] Since the capacity sensors may measure the amount of disinfecting agent remaining in each container 200, at the end of each operating cycle, the capacity sensors 116 may further assist in limiting the potential for wastage of the disinfecting agent to approximately 3.5% (35 ml) per liter. This may be possible as the disinfection system is capable of computing via the PCB 190 the aggregate amount of remaining disinfecting agent. The user is then subsequently informed via the user interface of the PCB 190, of the relationship between the volume of disinfecting agent remaining (ml) and the largest volume of space (m.sup.3) that may be disinfected using that remaining volume (ml).
[0106] The user interface of the PCB 190 may display this information on the aggregate amount of remaining disinfectant and on the relationship between the volume of disinfecting agent remaining (ml) and the largest volume of space (m.sup.3) that may be disinfected, at the end of the disinfection cycle and also at the beginning of the next operating cycle. This information may also be recorded on the PCB 190, and may be used to direct a user to swap out near-empty containers from the system and to replace these with new containers, thus ensuring that the next operating cycle occurs in a space (m.sup.3) that suits the remaining volume of disinfecting agent (ml). Data on wastage and/or swap-out of containers may be recorded to better inform the pattern of usage of the disinfection system. Such information can also be used for the purposes of training users.
[0107] The microprocessor on PCB 190 may also electronically control the rotation of containers 200 from a storage position (with nozzles 125 facing down) to an operative position (with nozzles 125 angled upward).
[0108] In a preferred embodiment of the invention, efficacy of the disinfection system may be achieved when 7 ml of disinfecting agent is used per m.sup.3. Where this optimal amount may be used, the calculations performed by the PCB 190 include the following: [0109] a. Constant 1: 7 ml/m.sup.3 [0110] b. Constant 2: 0.9 sec/ml [0111] c. Variable 1: m.sup.3
[0112] Wherein Constant 2 represents the rate at which disinfecting agent is drawn from the disinfection system and is released into the surrounding atmosphere as a dry fog. Taking the two Constants in relation with the Variable, the PCB calculates the time taken to dispense the appropriate volume of disinfecting agent for treating a given space (variable, m.sup.3). Thus, the total minutes may be calculated for the operating cycle, based on the following calculations:
((C1×V1)×(C2))÷60=Total minutes for the operating cycle
[0113] Where C1=7 ml/m.sup.3, V1=60 m.sup.3, C2=0.9 sec/ml, and V2=420 ml (C1 (7 ml/m.sup.3)×V1 (60 m.sup.3)), which gives the following results
((7×60)×(0.9))=378 seconds i.
378 seconds+60=Total minutes for the operating cycle ii.
378+60=6.3 minutes(Total minutes for the operating cycle) iii.
Such information concerning the total minutes for the operating cycle, may be displayed on the user interface of the PCB 190.
[0114]
[0115] The container stopper 114 facilitates each container 200 being positioned at substantially the same distance from the bottom of the capacity sensor array (
[0116] The user interface interactive screen is preferably an LCD screen 600, coupled with a PCB 190 (
[0117] The PCB 190 thus allows for the collection and aggregation of traceability data in relation to operator identity, identification of a target space, date and time of a disinfection treatment, as well as the volume of disinfecting agent that was used in each treatment round. More preferably, data may be collected on maintenance performed on the disinfection system, in addition to any unexpected or unusual use of the system, for example during an outbreak of a specific contamination, bacterial or otherwise. When collecting data on the volume of disinfecting agent used, information on the batch number and date of manufacture of the disinfecting agent may also be recorded.
[0118]
[0119] The liquid manifold 180 may have moveable parts to allow the nozzles 125 that receive the containers 200 to be inverted independently of each other (
[0120] Thus, under operative conditions, the container 200 and nozzle 125 may be approximately 35° from horizontal 720 (
[0121] Further in relation to the design of the containers 200, in one embodiment they may comprise a screw seal lid (
[0122] In an alternative embodiment, a clip system may be used to retain the container in nozzle 125, as shown in
[0123]
[0124] In a preferred embodiment of
[0125] The diameter of clip that allows for insertion of the neck of a container has an aperture that may be sufficiently wide enough to allow the screw threading on the neck of the container to move past the clip without interference, until the secondary shoulder of the container engages with a clip tang. The tab 126 assists with this, as it functions to limit movement of the clip to allow the screw threading on the neck of the container to pass the clip without interference, upon insertion of the container. The clip tang may push back the clip aperture towards maintaining an open position on the clip. In a preferred embodiment of the invention, the clip may have an “O” ring engagement collar, which has an aperture through which the neck of a container may pass through (
[0126] The container 200 may be of variable dimensions, and may be manufactured from different materials, inclusive of PET and HDPE.
[0127] The present invention provides numerous advantages over conventional systems. In addition to advantages described previously, it provides an appropriate housing and delivery angle for the Venturi effect to achieve dry fog coverage of rooms requiring sanitizing. It provides consistent tracking and quality assurance of the hydrogen peroxide solution. It reduces the amount of solution wastage, and substantially reduces the time to completely sanitise a 50 cubic metre room to around 6 minutes or less (excluding a 30 minute evaporation period), which is significantly faster than existing systems. Other hydrogen peroxide-based systems heat the hydrogen peroxide, which can create humidification and leave residual moisture. On the other hand, the present invention does not create a heated or steamy vapor because it creates a pulverised “dry fog”, without any condensation, moisture or wet residue being left behind after use of the disinfection system.
[0128] The present invention can be deployed across a range of disinfection applications. It is highly relevant to the medical environment, but also has application to other industries, such as: fresh food transportation and storage—extending the shelf life—used in conjunction with air purifiers using photocatalysis and UV light; public transport; childcare centres; general office cleaning environments; animal cages in zoos and veterinary hospitals/clinics; decontamination of abattoirs; food preparation areas; and cruise ships.
[0129] Finally, specifically in relation to the air purifier 500, this may utilise needle-point ionization, pulsating negative/positive ion field generator, a corona discharge air fresher and technology comprising UV light and photo-catalyst target, thereby creating an advanced oxidation plasma containing several friendly oxidisers.
[0130] The air purifier 500 is best suited for dental surgeries, because it provides a substantial “plug and play” operation, with remote controls to prevent capricious settings changes. The air purifier 500 may be used and kept on during patient treatment systems.
[0131] Finally, it is to be understood that various alterations, modifications and/or additions may be made without departing from the spirit of the present invention as outlined herein. These may include the use of applications intended to allow remote starting of the invention and the transmission of relevant, aggregated data from the invention to a mobile device. Furthermore, the system may also use an application for geo-location, to provide operators and supervisors with real-time, accurate information for identifying the whereabouts of the disinfection system.