IRONLESS ELECTRIC MOTOR FOR MRI COMPATIBILITY
20210252213 · 2021-08-19
Inventors
- Gerard Johannes Pieter NIJSSE (BODEGRAVEN, NL)
- Funda Sahin Nomaler (Eindhoven, NL)
- Wouter KLOP (Eindhoven, NL)
- Aditya MEHENDALE (Waalre, NL)
- Petrus Carolus Maria Frissen (Beek, NL)
- Olav Johannes SEIJGER (Eindhoven, NL)
Cpc classification
A61B5/055
HUMAN NECESSITIES
A61M2005/14208
HUMAN NECESSITIES
H02K17/16
ELECTRICITY
A61B5/0036
HUMAN NECESSITIES
H02K11/012
ELECTRICITY
International classification
A61M5/145
HUMAN NECESSITIES
A61B5/00
HUMAN NECESSITIES
A61B5/055
HUMAN NECESSITIES
Abstract
An electric motor (20) usable in proximity to a magnetic resonance imaging (MRI) device (4) includes a stator (30) comprising electrical windings (32), and a rotor (40, 50, 60) magnetically coupled with the stator. The electric motor does not include ferromagnetic material, and the electric motor does not include any permanent magnet. The rotor may include an outer rotor cylinder (50, 60) surrounding the stator, and may further include an inner rotor cylinder (40) disposed inside the stator and connected to rotate with the outer rotor cylinder. The rotor may comprise a cylindrical sheet rotor (40, 50). Alternatively, the rotor (60) may comprise one or more conductive loops (62A, 62B, 62C) each shaped such that the induced voltage in one loop portion (HL1) cancels the effect of the induced voltage in another loop portion (HL2), and a coupled split stator (301, 302). In another disclosed aspect, an infusion pump (10) includes the electric motor.
Claims
1. An electric motor comprising: a stator comprising electrical windings; and a rotor magnetically coupled with the stator; wherein the electric motor does not include ferromagnetic material; and wherein the electric motor does not include any permanent magnet.
2. The electric motor of claim 1, wherein the rotor comprises an outer rotor cylinder surrounding the stator.
3. The electric motor of claim 2, wherein the rotor further comprises an inner rotor cylinder disposed inside the stator and connected to rotate with the outer rotor cylinder.
4. The electric motor of claim 2, wherein the electric motor is an induction motor and the outer rotor cylinder comprises a cylindrical sheet rotor.
5. The electric motor of claim 1, wherein: the rotor comprises one or more conductive loops each shaped such that the induced voltage in one half-loop (HL1) cancels the effect of the induced voltage in the other half-loop (HL2); and the stator comprises a first stator magnetically coupled with the one half-loop (HL1) and a second stator magnetically coupled with the other half-loop (HL2), wherein the first and second stators are electrically driven at 180 degrees phase difference.
6. The electric motor of claim 5, further comprising: a commutator brush operatively coupled with each respective conductive loop.
7. The electric motor of claim 1, wherein the electrical windings of the stator (30) are wound to form the stator as a three-phase stator.
8. The electric motor of claim 1 further comprising: a fixed frequency motor driver for electrically powering the stator at a fixed electrical frequency.
9. An infusion pump comprising: an electric motor as set forth in claim 1; and a fluid delivery component comprising at least one of: (i) a syringe receptacle or (ii) a fluid pump having an inlet configured to connect with an infusion fluid supply; and further comprising an outlet configured to connect with a patient infusion delivery accessory; wherein the electric motor is connected to operate the fluid delivery component by driving a plunger of an associated syringe mounted in the syringe receptacle or by operating the fluid pump.
10. An infusion pump comprising: a fluid delivery component comprising at least one of: (i) a syringe receptacle or (ii) a fluid pump having an inlet configured to connect with an infusion fluid supply; and further comprising an outlet configured to connect with a patient infusion delivery accessory; and an electric motor connected to operate the fluid delivery component by driving a plunger of an associated syringe mounted in the syringe receptacle or by operating the fluid pump; wherein the electric motor does not include ferromagnetic material and does not include a permanent magnet.
11. The infusion pump of claim 10, wherein the electric motor comprises: a stator; and a rotor comprising an outer rotor cylinder surrounding the stator.
12. The infusion pump of claim 9, wherein the rotor further comprises an inner rotor cylinder disposed inside the stator and connected to rotate with the outer rotor cylinder.
13. The infusion pump of claim 11, wherein the electric motor is an induction motor and the outer rotor cylinder comprises a cylindrical sheet rotor.
14. The infusion pump of claim 11 wherein: the outer rotor cylinder comprises one or more conductive loops, each shaped such that the induced voltage in one loop portion (HL1) cancels the effect of the induced voltage in another loop portion (HL2); and the stator comprises a first stator magnetically coupled with the one loop portion (HL1) and a second stator magnetically coupled with the other loop portion (HL2), wherein the first and second stators are driven at a phase difference effective to induce currents in the loop halves corresponding with the stator that are in phase.
15. A method of operating a medical device, the method comprising: operatively connecting the medical device to a patient; and operating an electric motor to apply motive force to the medical device to deliver a therapy to the patient; wherein the electric motor does not include ferromagnetic material and does not include a permanent magnet.
16. The method of claim 15, further comprising: using a magnetic resonance imaging (MRI) device to acquire MRI images of the patient simultaneously with operating the electric motor to apply the motive force to the medical device to deliver the therapy to the patient.
17. The method of claim 16, further comprising: repeating the operating of the electric motor to apply the motive force to the medical device to deliver the therapy to the patient when not acquiring MRI images of the patient and with the electric motor located outside of any magnetic field generated by the MRI device.
18. The method of claim 15, wherein the medical device is an infusion pump and wherein the electric motor is operated to apply pumping force to deliver an infusion fluid to the patient.
19. The method of claim 15, wherein the electric motor comprises a stator comprising electrical windings and a rotor and the method further comprises: during operation of the electric motor, providing electromagnetic shielding of the stator using the rotor.
20. The method of claim 15, wherein operating the electric motor comprises operating the induction motor at a fixed electrical frequency.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The invention may take form in various components and arrangements of components, and in various steps and arrangements of steps. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention.
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION
[0029] With reference to
[0030] The patient may require medical assistance or therapy during the MRI imaging procedure. For example, an infusion pump 10 may be employed to deliver an infusion fluid to the patient, e.g. a saline solution, an infused medication, or so forth. The illustrative infusion pump 10 is a syringe infusion pump including a syringe receptacle 12 into which a syringe 14 is inserted. (It is also noted that
[0031] The electric motor 20 includes a rotor/stator assembly 24 that drives a rotatable shaft 26 that is coupled with the drive arm 22 of the syringe infusion pump 10 (again, using gearing, clutches, or so forth, not shown; or, more generally, the shaft 26 is operatively mechanically coupled with a component of a medical device or the like that requires operative motive force). The rotor/stator assembly 24 includes a stator comprising electrical windings and a rotor magnetically coupled with the stator to define the electric motor 20. The illustrative motor has a stator that is not electrically driven, and is classified as an induction motor. As disclosed herein, the electric motor 20 does not include ferromagnetic material, and does not include any permanent magnet. The electric motor 20 further includes, or is operatively connected with (e.g. via suitable electrical wires or cable) a motor driver 28 that is operative to electrically power the stator at a fixed electrical frequency.
[0032] The syringe infusion pump is disposed inside the MRI room 2, and is shown as an illustrative example of a motorized device that may be usefully used inside the MRI room 2 using an MRI-compatible electric motor 20 as disclosed herein. In other embodiments, the infusion pump may be of a non-syringe variety, in which the fluid delivery component (instead of being the syringe receptacle 12) includes a fluid pump having an inlet configured to connect with an infusion fluid supply (e.g. hanging from an IV stand) and an outlet configured to connect with the patient infusion delivery accessory 16. As another example, a motorized fan may be usefully deployed inside the MRI room 2. Moreover, as previously mentioned an embodiment of an electric motor 20 as disclosed herein may be employed in substantially any other type of motorized device that is used in a setting in which magnetic field interactions may be detrimental to operation of proximate equipment such as a PET imaging device, a SQUID or other magnetometer, or so forth.
[0033] The electric motor 20 does not contain any ferromagnetic parts, so it will not be attracted by the magnetic field generated by the MRI device 4. As another advantage, the electric motor 20 does not contain any ferromagnetic parts which might distort the MRI's imaging field. The electric motor 20 generates weak stray fields, which can be designed to be small enough as not to interfere with the MRI's imaging field. Optionally, any remaining stray fields can be shielded using e.g. electrically conductive sheet cover.
[0034] The electric motor 20 is an induction motor. (However, a different type of electric motor is alternatively contemplated, e.g. as illustrated in
[0035] The coil currents and induced currents produced during operation of the electric motor 20 will generate magnetic fields having the potential to disturb the imaging function of the MRI device 4. However, it is further recognized herein that at normal current levels and realistic distances of the motor from the MRI device (e.g., on the order of a half meter or larger) the fields and field gradients will be low, e.g. fields at or more likely below the milliTesla (mT) range, and gradients at or more likely below the mT/m range. In some illustrative embodiments, an outer sheet rotor is employed, which provides intrinsic shielding and consequent additional reduction of the fields that propagate outside the electric motor 20. Optionally, an additional shielding layer may be applied to further shield the stray fields.
[0036] The working principle of an induction motor is that an alternating current through a number of stator coils (typically 3-phase, but other coil distributions exist and are contemplated for the electric motor 20) creates a rotating magnetic field. This rotating magnetic field creates induced currents in the rotor, which in turn create a magnetic field that interacts with the stator field to provide motive force (e.g. torque) causing rotation of the rotor and of the shaft 26 connected to rotate with the rotor. The parts creating the motive force are the electrically conductive parts (coils and rotor). In a conventional induction motor, ferromagnetic material is added to increase the efficiency. However, as disclosed herein, the electric motor 20 does not include ferromagnetic material. With the ferromagnetic material omitted, the electric motor 20 still functions in the same way as a conventional induction motor, although at a significantly lower efficiency.
[0037] When the electric motor 20 is operated in a magnetic field environment such as that generated by the operating MRI device 4, there will be several disturbing forces. The external magnetic fields will interact with the currents in the motor coils, creating Lorentz forces. Because the coils of the stator are mechanically connected to a stationary support, this will not cause problems so long as the stator support is sufficient. The external field will also create eddy currents in the electrically conductive material of the rotor, which creates a damping torque proportional to the square of the field and also proportional to the square of the rotation frequency. To counter this effect, a large number of motor coils can be used. This reduces the damping torque because the electrical working frequency is much larger than the rotation frequency of the rotor. Conversely, the motor coils will create magnetic fields which could potentially distort the MRI field. However, because there are multiple coils, their resulting field will decrease very rapidly with distance. Further measures, such as the use of an external sheet rotor as in some embodiments disclosed herein, and/or the use of extra motor shielding, can ensure that the motor's external stray field will stay below the allowed (design-basis) disturbance field.
[0038] The induction motor 20 does not include ferromagnetic material. The induction motor 20 (and more particularly the rotor/stator assembly 24) includes a rotor, which may for example comprise a thin-walled electrically conductive cylinder (although a cage-shaped rotor such as a squirrel cage rotor is also contemplated), and a stator comprising a set of coils, e.g. a multiple of three when employing 3-phase input electrical power) arranged at a small distance around or inside the rotor. It is contemplated to exchange the rotating and stationary parts (so that the cylinder is stationary and the coils rotate around or inside it), but this is generally not preferred because this will complicate the electrical connection of the coils.
[0039] With reference now to
[0040] With reference to
[0041] With reference to
[0042] With reference to
[0043] The embodiments of
[0044] The inner rotor cylinder 40 is, in some embodiments, a cylindrical sheet rotor, that is thin sheet of metal shaped to from the cylinder of the rotor. Likewise, the outer rotor cylinder 50 is, in some embodiments, a cylindrical sheet rotor. This design enhances the shielding provided, especially in the case of an outer cylindrical sheet rotor 50. In other embodiments, the inner and/or outer rotor cylinder 40, 50 may be dielectric cylinder(s), e.g. printed circuit boards (PCBs) with a conductive loop pattern printed or otherwise formed on or in the dielectric cylinder(s). In yet other embodiments, the inner and/or outer rotor cylinder 40, 50 may be squirrel cage rotor(s).
[0045] The embodiments of
[0046] As previously mentioned, it is generally considered necessary in the art to include ferromagnetic material in an induction motor in order to provide sufficient magnetic flux to enable the achievement of high torque. However, it is recognized herein that the disclosed induction motor 20 with no ferromagnetic material can provide sufficient torque for many applications, such as driving an infusion pump, mechanical fan, or so forth.
[0047] With reference to
[0048]
[0049] With returning reference to
[0050] The illustrative embodiments of
[0051]
[0052] The magnetic field of the MRI device 4 may induce currents in the conducting parts of the rotor when it is moving, resulting in a damping torque. More particularly, a voltage is induced according to Lenz' law, which results in a current when there is an electrically conductive path. The electrical power dissipated by this current has to be delivered and is added to the mechanical input power of the rotor. Because the mechanical power is expressed as the product of torque and rotation speed, this additional power is observed as a torque proportionally to the rotation speed, so it appears as a pure damping. The magnitude of the induced currents depends on several factors: (i) the magnitude of the magnetic field component that is radially aligned with the rotor; (ii) the rotation speed of the rotor; and (iii) the electrical resistance of the conductive path. Magnetic field components that are axially aligned with the rotor axis will have negligible effect. Therefore, if the rotor is oriented such that the rotor axis is not aligned with the local MRI (stray) field, additional damping will occur. Under unfavorable conditions (high B field, high rotation speed), this additional damping torque may significantly limit the performance of the motor.
[0053] To prevent this, the illustrative rotor 60 is not shaped as a closed sheet (that is, not a sheet rotor) but rather comprises one or more conducting loops 62A, 62B, 62C. These loops are shaped such that the induced voltage in one half of the loop (indicated as half-loop HL1) cancels the effect of the induced voltage in the other half-loop HL2. In the illustrative example, this is achieved by the conducting loops 62A, 62B, 62C having a pattern resembling a figure-eight. (At the crossing points the conductors should be isolated from each other, e.g. by using different PCB layers with interposed electrically insulating dielectric layers). Multiple loops can be constructed in this way, such that the rotor is efficiently filled with these conductors. The loops on different layers may overlap each other, provided that they are not connected electrically. The illustrative conducting loops 62A, 62B, 62C are a set of three phases, and each conducting loop comprises a closed contour such that the enclosed areas that have opposite current direction (indicated with arrows only for the conducting loop 62A for illustrative purposes) are equal in size. In contemplated variants, the number of phases may vary, the coil ends can be overlapping in different ways, and/or the loop shape may be varied (while ensuring that the enclosed areas having opposite current direction are equal). A design with more than two loop parts is also contemplated, provided that the sum of all enclosed areas that have clockwise current direction equals the sum of all areas with counterclockwise current direction.
[0054] To accommodate the opposing orientations of the loop halves HL1, HL2, the stator is split into two halves, electrically driven at 180 degrees phase difference (generally, at such a phase difference that the induced currents in the loop halves corresponding with the stator excitation are in phase) so that the two loop halves combine their contributions to the torque. In
[0055] With reference to
[0056] The invention has been described with reference to the preferred embodiments. Modifications and alterations may occur to others upon reading and understanding the preceding detailed description. It is intended that the invention be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.