Fluidized bed reactor and method for producing para-xylene and co-producing light olefins from benzene and methanol and/or dimethyl ether
11072571 · 2021-07-27
Assignee
Inventors
- Mao YE (Dalian, CN)
- Tao ZHANG (Dalian, CN)
- Jinling ZHANG (Dalian, CN)
- Zhongmin Liu (Dalian, CN)
- Jinming JIA (Dalian, CN)
- Hailong TANG (Dalian, CN)
- Changqing He (Dalian, CN)
- Xiangao WANG (Dalian, CN)
- Cheng ZHANG (Dalian, CN)
- Hua LI (Dalian, CN)
- Yinfeng Zhao (Dalian, CN)
- Chenggong LI (Dalian, CN)
Cpc classification
C07C1/20
CHEMISTRY; METALLURGY
B01J8/1863
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P30/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J8/1827
PERFORMING OPERATIONS; TRANSPORTING
C07C2529/40
CHEMISTRY; METALLURGY
B01J8/24
PERFORMING OPERATIONS; TRANSPORTING
C07C1/20
CHEMISTRY; METALLURGY
Y02P30/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J2208/00911
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J8/24
PERFORMING OPERATIONS; TRANSPORTING
B01J4/00
PERFORMING OPERATIONS; TRANSPORTING
C07C2/86
CHEMISTRY; METALLURGY
Abstract
A fluidized bed reactor for producing para-xylene and co-producing light olefins from benzene and methanol and/or dimethyl ether, including a first distributor and a second distributor. The first distributor is located at the bottom of the fluidized bed, and the second distributor is located at the downstream of the first distributor along a gas flow direction. Also, a method for producing para-xylene and co-producing light olefins, including the following steps: a material stream A enters a reaction zone of the fluidized bed reactor from the first gas distributor; a material stream B enters the reaction zone of the fluidized bed reactor from the second gas distributor; a reactant contacts a catalyst in the reaction zone to generate a gas phase stream comprising para-xylene and light olefins.
Claims
1. A fluidized bed reactor for producing para-xylene and co-producing light olefins from benzene and methanol and/or dimethyl ether, comprising a reaction zone, a first distributor, and a second distributor, wherein the first distributor is located at the bottom of the reaction zone of a fluidized bed, and the second distributor is placed above the first distributor, wherein the second distributor comprises an intake pipe, a plurality of microporous pipes and a plurality of intake ring pipes, the intake pipe is connected with a gas path of the microporous pipes, gas is introduced by the intake pipes from the outside of the fluidized bed into the microporous pipes in the fluidized bed; the intake ring pipes are connected with a gas path of the intake pipe, the intake ring pipes are disposed on a plane perpendicular to the flow direction of the gas from the first distributor; the microporous pipes are disposed on the intake ring pipes and perpendicular to a plane of the intake ring pipes, wherein, side and end faces of the microporous pipes have a uniform microporous structure such that the gas is uniformly distributed in the three-dimensional space in which the second distributor is located; and wherein, the fluidized bed reactor further comprises a regenerated catalyst delivery pipe which is connected with the bottom of the reaction zone.
2. The fluidized bed reactor of claim 1, wherein the first distributor is a two-dimensional gas distributor and the first distributor distributes the gas on the plane in which the first distributor is located at the bottom of the reaction zone of the fluidized bed.
3. The fluidized bed reactor of claim 1, wherein the first distributor is a branched pipe distributor or a plate distributor with blast caps.
4. The fluidized bed reactor of claim 1, wherein the microporous pipes are ceramic microporous pipes or powder metallurgical microporous pipes.
5. The fluidized bed reactor of claim 1, wherein side and end faces of the microporous pipes have micropores with a pore diameter ranging from 0.5 μm to 50 μm and a porosity ranging from 25% to 50%.
6. The fluidized bed reactor of claim 1, wherein the microporous pipes are arranged in parallel with each other; the intake ring pipes are arranged in a concentric ring or planar spiral in the same plane.
7. The fluidized bed reactor of claim 1, wherein the fluidized bed reactor comprises a settling zone, a gas-solid separator, and a stripping zone; the settling zone is above the reaction zone, the settling zone is provided with the gas-solid separator, the stripping zone is below the reaction zone.
8. A method for producing para-xylene and co-producing light olefins from benzene and methanol and/or dimethyl ether, wherein a fluidized bed reactors comprising a reaction zone, a first distributor and a second distributor is used, wherein the first distributor is located at the bottom of the reaction zone of a fluidized bed, and the second distributor is placed above the first distributor; wherein the second distributor comprises an intake pipe, a plurality of microporous pipes and a plurality of intake ring pipes, the intake pipe is connected with a gas path of the microporous pipes, the gas is introduced by the intake pipe from the outside of the fluidized bed into the microporous pipes in the fluidized bed; the intake ring pipes are connected with a gas path of the intake pipe, the intake ring pipes are disposed on a plane perpendicular to the flow direction of the gas from the first distributor; the microporous pipes are disposed on the intake ring pipes and perpendicular to a plane of the intake ring pipes, wherein, side and end faces of the microporous pipes have a uniform microporous structure such that gas is uniformly distributed in the three-dimensional space in which the second gas distributor is located; wherein, the fluidized bed reactor further comprises a regenerated catalyst delivery pipe which is connected with the bottom of the reaction zone, the method comprising: (1) passing a material stream A from the first distributor into the reaction zone of the fluidized bed reactor, the reaction zone containing a catalyst; the material stream A containing benzene, or the material stream A containing methanol and/or dimethyl ether and benzene; (2) passing a material stream B containing methanol and/or dimethyl ether from the second distributor into the reaction zone of the fluidized bed reactor; and (3) in the reaction zone, contacting methanol and/or dimethyl ether and benzene from the material stream A and/or the material stream B, with the catalyst to form material stream C comprising para-xylene and light olefins.
9. The method of claim 8, wherein the method for producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene further comprises the following steps: (4) passing the material stream C into a settling zone and a gas-solid separator to separate the material stream C to obtain light olefins, para-xylene, chain hydrocarbon by-products, aromatic by-products and unconverted benzene, unconverted methanol and/or dimethyl ether; (5) returning unconverted methanol and/or dimethyl ether to the fluidized bed reactor via the second distributor; returning the aromatic by-products and unconverted benzene to the fluidized bed reactor via the first distributor; and (6) forming a spent catalyst from the catalyst after carbon deposition in the reaction zone, the spent catalyst is then stripped in a stripper and regenerated in a regenerator to obtain a regenerated catalyst; passing the regenerated catalyst into the fluidized bed reactor via the regenerated catalyst delivery pipe.
10. The method of claim 8, wherein the mass ratio of methanol and/or dimethyl ether in material stream B to methanol and/or dimethyl ether in material stream A is in a range from 1:1 to 20:1.
11. The method of claim 8, wherein, the material stream A contains benzene, but the material stream A entering from the first distributor does not contain methanol.
12. The method of claim 8, wherein the material stream A contains methanol and dimethyl ether and benzene, and the sum of the mass percentages of methanol and dimethyl ether in material stream A entering from the first distributor is in a range from 2% to 20%.
13. The method of claim 8, wherein the fluidized bed reactor has a gas phase linear velocity ranging from 0.2 m/s to 2 m/s and a reaction temperature ranging from 300° C. to 600° C.
14. The method of claim 9, wherein the regenerator has a gas phase linear velocity ranging from 0.2 m/s to 2 m/s and a regeneration temperature ranging from 500° C. to 800° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5) The reference numerals in the figures are listed as follows: 1—first gas distributor, 2—second gas distributor, 3—reaction zone, 4—settling zone, 5—gas-solid separator, 6—stripping zone, 7—regenerated catalyst delivery pipe. 2-1—intake pipe, 2-2—intake ring pipe, 2-3—microporous pipe.
DETAILED DESCRIPTION OF THE EMBODIMENT
(6) The present application will be described in detail below with reference to the embodiments, but the application is not limited to these embodiments.
(7) Unless otherwise specified, the raw materials and catalysts in the embodiments of the present application are commercially available.
(8) According to one embodiment of the present application, a fluidized bed reactor for producing para-xylene and co-producing light olefins from benzene and methanol is shown in
(9) The first gas distributor 1 is placed at the bottom of the reaction zone 3, the second gas distributor 2 is placed above the first gas distributor 1, the settling zone 4 is above the reaction zone 3, the gas-solid separator 5 is disposed within the settling zone 4, and the product outlet is set on the top. The stripping zone 6 is below the reaction zone 3, and the regenerated catalyst delivery pipe 7 is connected with the upper or bottom of the reaction zone 3. The regenerated catalyst enters the reaction zone from the regenerated catalyst delivery line 7 and the spent catalyst passes through the stripping zone 6 and enters the regenerator for regeneration.
(10) As an embodiment of the present application, the first gas distributor 1 may be a branched pipe distributor.
(11) As an embodiment of the present application, the first gas distributor 1 may be one of the plate distributor with blast caps.
(12) As an embodiment of the present application, the second gas distributor 2 is a microporous gas distributor.
(13) As an embodiment of the present application, as shown in
(14) The microporous pipe 2-3 can be a ceramic microporous pipe, a powder metallurgy microporous pipe, and the spacing between microporous pipes 2-3 is greater than 50 mm.
(15) As shown in
(16) The side and end faces of the microporous pipes 2-3 have a uniform microporous structure, the pore diameter of the micropores is in a range from 0.5 μm to 50 μm, the porosity is in a range from 25% to 50%, and the gas velocity in the pipe is in a range from 0.1 to 10 m/s. Preferably, the gas velocity in the pipe is in a range from 1 m/s to 10 m/s.
(17) As an embodiment of the present application, the microporous pipe 2-3 is placed in the reaction zone 3, which can inhibit the growth of bubbles, reduce the back mixing of gas, increase the exchange of substances between the dense phase and the dilute phase, and improve the reaction rate.
(18) As an embodiment of the present application, the catalyst employed is a ZSM-5 molecular sieve catalyst.
(19) Due to using benzene, methanol and/or dimethyl ether co-feeding, along the axial direction of the reactor, from upstream to downstream, the concentration of methanol and/or dimethyl ether decreases rapidly and approaches zero, while the concentration of benzene slowly decreases. In the upstream region of the reactor, the alkylation reaction rate is limited by the mass transfer rate of benzene in the catalyst pores, while in the downstream region of the reactor, with the rapid consumption of methanol and the rapid decrease of methanol diffusion, the alkylation reaction rate is limited by the mass transfer rate of methanol in the catalyst pores. Maintaining a relatively stable concentration of methanol in the reactor is one of the effective ways to promote the alkylation reaction.
(20) As an embodiment of the present application, the first gas distributor 1 belongs to a two-dimensional gas distributor, that is, the raw gas is relatively uniformly distributed in the plane in which the first gas distributor 1 is located.
(21) As an embodiment of the present application, the second gas distributor 2 (microporous gas distributor) belongs to a three-dimensional gas distributor, that is, the raw gas is relatively uniformly distributed in the three-dimensional space in which the second gas distributor 2 is located.
(22) As an embodiment of the present application, benzene and aromatic by-products are introduced from the first gas distributor 1, and as the reaction proceeds, the concentration of benzene gradually decreases from upstream to downstream along the direction of the reactor axis.
(23) As an embodiment of the present application, a portion of the methanol and/or dimethyl ether is introduced by the first gas distributor 1 and another portion of the methanol and/or dimethyl ether is introduced by the second gas distributor 2, which are distributed to the reaction zone 3 around the micropore core pipe 2-3 through the micropores densely arranged on microporous pipe 2-3. Therefore, in the region where the second gas distributor 2 is located, the concentration of methanol is substantially stabilized, and only in the downstream region of the reaction zone 3, the concentration of methanol rapidly decreases. The higher concentration of methanol in the region of the second gas distributor 2 can greatly improve the alkylation reaction rates of benzene and/or toluene.
(24) As an embodiment of the present application, the method for producing para-xylene and co-producing light olefins comprises at least the following steps:
(25) (1) passing the mixture of methanol and benzene from the first gas distributor into the reaction zone of the fluidized bed reactor;
(26) (2) passing methanol from the second gas distributor into the reaction zone of the fluidized bed reactor, the mass ratio of the methanol entering from the second gas distributor to the methanol entering from the first gas distributor is in a range from 1:1 to 20:1;
(27) (3) benzene and methanol in the reaction zone are contacted with the catalyst to form a gas phase stream comprising para-xylene and light olefins;
(28) (4) passing the gas phase stream into a settling zone, a gas-solid separator, and entering a subsequent separation section via a product outlet, and after separation, to obtain ethylene, propylene, butene, para-xylene, dimethyl ether, chain hydrocarbon by-products, aromatic by-products and converted methanol and benzene, the chain hydrocarbon by-products include methane, ethane, propane, butane and C.sub.5+ chain hydrocarbons, and the aromatic by-products include benzene, ethylbenzene, o-xylene, m-xylene and C.sub.9+ aromatic hydrocarbons;
(29) (5) returning dimethyl ether and unconverted methanol as raw material to the fluidized bed reactor via the second gas distributor to recycle, and returning the aromatic by-products and unconverted benzene as raw material to the fluidized bed reactor via the first gas distributor to recycle;
(30) (6) forming a spent catalyst from the catalyst after carbon deposition in the reaction zone, the spent catalyst is then stripped in a stripper and regerated in a fluidized bed regenerator, and passing the regenerated catalyst into the fluidized bed reactor via the regenerated catalyst delivery pipe.
(31) In the above method, the fluidized bed reactor has a gas phase linear velocity ranging from 0.2 m/s to 2 m/s and a temperature ranging from 300° C. to 600° C., and the fluidized bed regenerator has a gas phase linear velocity ranging from 0.2 m/s to 2 m/s and a temperature ranging from 500° C. to 800° C.
Example 1
(32) In the fluidized bed reactor as shown in
(33) The first gas distributor 1 is a branched pipe distributor, and the second gas distributor 2 is a microporous gas distributor.
(34) As shown in
(35) The catalyst in the fluidized bed reactor is a ZSM-5 molecular sieve catalyst.
(36) Material Stream A: the mixture of benzene, aromatic by-products and methanol. Material stream A enters the reaction zone 3 of the fluidized bed reactor via the first gas distributor 1, and the mass content of methanol in the mixture of material stream A is 4%.
(37) Material Stream B: methanol. The material stream B enters the reaction zone 3 of the fluidized bed reactor from the second gas distributor 2, and the mass ratio of the methanol entering from the second gas distributor 2 to the methanol entering from the first gas distributor 1 is 9:1. The fluidized bed reactor has a gas phase linear velocity ranging from 0.8 m/s to 1.0 m/s and a temperature of 450° C. The reactants in the reaction zone 3 are contacted with the catalyst to form a gas phase stream comprising para-xylene and light olefins. The gas phase stream enters the settling zone 4, the gas-solid separator 5, and enters a subsequent separation section via the product outlet. The catalyst forms the spent catalyst after carbon deposition in the reaction zone, and the spent catalyst is fed into the fluidized bed regenerator for regeneration. The gas phase linear velocity of the fluidized bed regenerator is 1.0 m/s and the temperature is 650° C. The regenerated catalyst enters the fluidized bed reactor via the regenerated catalyst delivery pipe 7.
(38) The product composition is analyzed by gas chromatography. The results show that the conversion rate of benzene is 41%, the conversion rate of methanol is 99%, and the mass single-pass yield of para-xylene based on aromatics is 26%, the selectivity of para-xylene in the xylene isomer in the products is 99%, and the selectivity of light olefins (ethylene+propylene+butene) in C.sub.1˜C.sub.6 chain hydrocarbon component is 75%.
Example 2
(39) In the fluidized bed reactor as shown in
(40) The first gas distributor 1 is a branched pipe distributor, and the second gas distributor 2 is a microporous gas distributor.
(41) As shown in
(42) The catalyst in the fluidized bed reactor is a ZSM-5 molecular sieve catalyst.
(43) Material Stream A: the mixture of benzene, aromatic by-products and dimethyl ether. Material stream A enters the reaction zone 3 of the fluidized bed reactor via the first gas distributor 1, and the mass content of dimethyl ether in the mixture of material stream A is 10%.
(44) Material Stream B: methanol. The material stream B enters the reaction zone 3 of the fluidized bed reactor from the second gas distributor 2, and the mass ratio of the methanol entering from the second gas distributor 2 to the methanol entering from the first gas distributor 1 is 19:1. The fluidized bed reactor has a gas phase linear velocity ranging from 1.3 m/s to 1.5 m/s and a temperature of 500° C. The reactants in the reaction zone 3 are contacted with the catalyst to form a gas phase stream comprising para-xylene and light olefins. The gas phase stream enters the settling zone 4, the gas-solid separator 5, and enters a subsequent separation section via the product outlet. The catalyst forms the spent catalyst after carbon deposition in the reaction zone, and the spent catalyst is fed into the fluidized bed regenerator for regeneration. The gas phase linear velocity of the fluidized bed regenerator is 1.0 m/s and the temperature is 600° C. The regenerated catalyst enters the fluidized bed reactor via the regenerated catalyst delivery pipe 7.
(45) The product composition is analyzed by gas chromatography. The results show that the conversion rate of benzene is 45%, the conversion rate of methanol is 91%, and the mass single-pass yield of para-xylene based on aromatics is 37%, the selectivity of para-xylene in the xylene isomer in the products is 92%, and the selectivity of light olefins (ethylene+propylene+butene) in C.sub.1˜C.sub.6 chain hydrocarbon component is 71%.
Example 3
(46) In the fluidized bed reactor as shown in
(47) The first gas distributor 1 is a plate distributor with blast caps, and the second gas distributor 2 is a microporous gas distributor.
(48) As shown in
(49) The catalyst in the fluidized bed reactor is a ZSM-5 molecular sieve catalyst.
(50) Material Stream A: the mixture of benzene, aromatic by-products, methanol and dimethyl ether. Material stream A enters the reaction zone 3 of the fluidized bed reactor via the first gas distributor 1, and the mass content of methanol (calculated by converting dimethyl ether to methanol with the same number of carbon atoms) in the mixture of material stream A is 8%.
(51) Material Stream B: methanol and dimethyl ether. The material stream B enters the reaction zone 3 of the fluidized bed reactor from the second gas distributor 2, and the mass ratio of the methanol entering from the second gas distributor 2 to the methanol entering from the first gas distributor 1 is 9:1. The fluidized bed reactor has a gas phase linear velocity ranging from 0.2 to 0.3 m/s and a temperature of 550° C. The reactants in the reaction zone 3 are contacted with the catalyst to form a gas phase stream C comprising para-xylene and light olefins. The gas phase stream enters the settling zone 4, the gas-solid separator 5, and enters a subsequent separation section via the product outlet. The catalyst forms the spent catalyst after carbon deposition in the reaction zone, and the spent catalyst is fed into the fluidized bed regenerator for regeneration. The gas phase linear velocity of the fluidized bed regenerator is 1.0 m/s and the temperature is 700° C. The regenerated catalyst enters the fluidized bed reactor via the regenerated catalyst delivery pipe 7.
(52) The product composition is analyzed by gas chromatography. The results show that the conversion rate of dimethyl ether is 42%, the conversion rate of methanol is 94%, to and the mass single-pass yield of para-xylene based on aromatics is 29%, the selectivity of para-xylene in the xylene isomer in the products is 95%, and the selectivity of light olefins (ethylene+propylene+butene) in C.sub.1˜C.sub.6 chain hydrocarbon component is 74%.
Example 4
(53) In the fluidized bed reactor as shown in
(54) The first gas distributor 1 is a branched pipe distributor, and the second gas distributor 2 is a microporous gas distributor.
(55) As shown in
(56) The catalyst in the fluidized bed reactor is a ZSM-5 molecular sieve catalyst.
(57) Material Stream A: the mixture of benzene, aromatic by-products and methanol. Material stream A enters the reaction zone 3 of the fluidized bed reactor via the first gas distributor 1, and the mass content of methanol in the mixture of material stream A is 20%.
(58) Material Stream B: methanol. The material stream B enters the reaction zone 3 of the fluidized bed reactor from the second gas distributor 2, and the mass ratio of the methanol entering from the second gas distributor 2 to the methanol entering from the first gas distributor 1 is 5:1. The fluidized bed reactor has a gas phase linear velocity ranging from 1.5 m/s to 1.7 m/s and a temperature of 530° C. The reactants in the reaction zone 3 are contacted with the catalyst to form a gas phase stream comprising para-xylene and light olefins. The gas phase stream enters the settling zone 4, the gas-solid separator 5, and enters a subsequent separation section via the product outlet. The catalyst forms the spent catalyst after carbon deposition in the reaction zone, and the spent catalyst is fed into the fluidized bed regenerator for regeneration. The gas phase linear velocity of the fluidized bed regenerator is 2.0 m/s and the temperature is 700° C. The regenerated catalyst enters the fluidized bed reactor via the regenerated catalyst delivery pipe 7.
(59) The product composition is analyzed by gas chromatography. The results show that the conversion rate of benzene is 49%, the conversion rate of methanol is 92%, and the mass single-pass yield of para-xylene based on aromatics is 32%, the selectivity of para-xylene in the xylene isomer in the products is 93%, and the selectivity of light olefins (ethylene+propylene+butene) in C.sub.1˜C.sub.6 chain hydrocarbon component is 73%.
(60) The above description is only a few embodiments of the present application, and is not intended to limit the application in any way. While the present application has been described above with reference to preferred embodiments, but these embodiments are not intended to limit the present application. Without departing from the spirit of the present application, one skilled in the art will be able to make several possible variations and modifications and thus the protection scope shall be determined by the scope as defined in the claims.