Coating treatment method, computer storage medium and coating treatment apparatus
11065639 · 2021-07-20
Assignee
Inventors
Cpc classification
B05C11/08
PERFORMING OPERATIONS; TRANSPORTING
B05D1/36
PERFORMING OPERATIONS; TRANSPORTING
H01L21/6715
ELECTRICITY
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C11/08
PERFORMING OPERATIONS; TRANSPORTING
H01L21/027
ELECTRICITY
B05D1/00
PERFORMING OPERATIONS; TRANSPORTING
B05D1/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for coating a top of a substrate with a coating solution includes supplying, before a solution film of the coating solution formed on the substrate dries, a solvent for the coating solution to a peripheral portion on the solution film of the coating solution on the substrate while rotating the substrate at a predetermined rotation speed to form a mixed layer of the coating solution and the solvent at the peripheral portion. The method includes, then, controlling a film thickness of the coating solution after drying by rotating the substrate at a rotation speed higher than the predetermined rotation speed to push the mixed layer to an outer peripheral side.
Claims
1. A method for coating a top of a substrate with a coating solution, the method comprising: supplying, before a solution film of the coating solution formed on the substrate dries, a solvent for the coating solution to a peripheral portion on the solution film of the coating solution on the substrate while rotating the substrate at a predetermined rotation speed to form a mixed layer of the coating solution and the solvent at the peripheral portion; and then, controlling a film thickness of the coating solution after drying by rotating the substrate at a rotation speed higher than the predetermined rotation speed to push the mixed layer to an outer peripheral side, wherein at the step of supplying the solvent to the peripheral portion, the solvent is supplied only during one rotation of the substrate.
2. A method for coating a top of a substrate with a coating solution, the method comprising: a solvent solution film formation step of supplying a solvent for the coating solution onto the substrate to form a solution film of the solvent on an entire surface of the substrate; a coating solution supply step of then supplying the coating solution to a central portion of the substrate while rotating the substrate at a first rotation speed; a coating solution diffusion step of then diffusing the coating solution over the entire surface of the substrate by rotating the substrate at a second rotation speed higher than the first rotation speed; a peripheral portion solvent supply step of then supplying the solvent for the coating solution to a peripheral portion on a solution film of the coating solution on the substrate while rotating the substrate at a third rotation speed lower than the second rotation speed; and a peripheral portion film thickness adjustment step of then rotating the substrate at a fourth rotation speed higher than the third rotation speed, in sequential steps of the solvent solution film formation step, the coating solution supply step at the first rotation speed, the coating solution diffusion step at the second rotation speed, the peripheral portion solvent supply step at the third rotation speed, and the peripheral portion film thickness adjustment step at the fourth rotation speed.
3. The coating treatment method according to claim 2, wherein a viscosity of the coating solution is 20 to 500 cP.
4. The coating treatment method according to claim 2, wherein at the peripheral portion solvent supply step, the solvent is supplied only during one rotation of the substrate.
5. The coating treatment method according to claim 2, wherein at the peripheral portion solvent supply step, an amount of the solvent to be discharged is adjusted to prevent the discharged solvent from reaching a base.
6. The coating treatment method according to claim 2, wherein at the peripheral portion solvent supply step, a supply member which supplies the solvent is moved in a radial direction of the substrate.
7. The coating treatment method according to claim 2, wherein at the peripheral portion solvent supply step, a temperature of the solvent to be supplied is regulated.
8. The coating treatment method according to claim 2, wherein at the peripheral portion solvent supply step, the solvent is supplied obliquely downward to an outer peripheral side from a supply member which supplies the solvent.
9. The coating treatment method according to claim 2, wherein a supply member which supplies the solvent at the peripheral portion solvent supply step has a supply port having a predetermined length in a radial direction of the substrate or a plurality of supply ports in the radial direction of the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(18) Hereinafter, an embodiment of the present invention will be explained.
(19) The substrate treatment system 1 has, as illustrated in
(20) In the cassette station 10, a cassette mounting table 20 is provided. The cassette mounting table 20 is provided with a plurality of cassette mounting plates 21 on which the cassettes C are mounted when the cassettes C are transferred in/out from/to the outside of the substrate treatment system 1.
(21) In the cassette station 10, a wafer transfer apparatus 23 is provided which is movable on a transfer path 22 extending in an X-direction as illustrated in
(22) In the treatment station 11, a plurality of, for example, four blocks, such as first to fourth blocks G1, G2, G3, G4 each including various apparatuses are provided. For example, the first block G1 is provided on the front side (X-direction negative direction side in
(23) For example, in the first block G1, as illustrated in
(24) For example, three pieces of each of the developing treatment apparatus 30, the lower anti-reflection film forming apparatus 31, the resist coating apparatus 32, and the upper anti-reflection film forming apparatus 33 are arranged side by side in the horizontal direction. Note that the numbers and the arrangement of the developing treatment apparatuses 30, the lower anti-reflection film forming apparatuses 31, the resist coating apparatuses 32, and the upper anti-reflection film forming apparatuses 33 can be arbitrarily selected.
(25) In the developing treatment apparatus 30, the lower anti-reflection film forming apparatus 31, the resist coating apparatus 32, and the upper anti-reflection film forming apparatus 33, for example, spin coating of coating the top of the wafer W with a predetermined coating solution is performed. In the spin coating, the coating solution is discharged, for example, from a coating nozzle onto the wafer W and the wafer W is rotated to diffuse the coating solution over the surface of the wafer W. Note that the configuration of the resist coating apparatus 32 will be described later.
(26) For example, in the second block G2, as illustrated in
(27) For example, in the third block G3, a plurality of delivery apparatuses 50, 51, 52, 53, 54, 55, 56 are provided in order from the bottom. Further, in the fourth block G4, a plurality of delivery apparatuses 60, 61, 62 are provided in order from the bottom.
(28) A wafer transfer region D is formed in a region surrounded by the first block G1 to the fourth block G4 as illustrated in
(29) Further, in the wafer transfer region D, a shuttle transfer apparatus 80 is provided which linearly transfers the wafer W between the third block G3 and the fourth block G4.
(30) The shuttle transfer apparatus 80 is configured to be linearly movable, for example, in the Y-direction in
(31) As illustrated in
(32) In the interface station 13, a wafer transfer apparatus 110 and a delivery apparatus 111 are provided. The wafer transfer apparatus 110 has a transfer arm 110a movable, for example, in the Y-direction, the θ-direction, and the vertical direction. The wafer transfer apparatus 110 can transfer the wafer W between each of the delivery apparatuses in the fourth block G4, the delivery apparatus 111 and the exposure apparatus 12, for example, while supporting the wafer W by the transfer arm 110a.
(33) Next, the configuration of the aforementioned resist coating apparatus 32 will be explained. The resist coating apparatus 32 has a treatment container 130 whose inside is sealable as illustrated in
(34) In the treatment container 130, a spin chuck 140 as a substrate holding unit which holds and rotates the wafer W is provided. The spin chuck 140 can rotate at a predetermined speed by a chuck drive unit 141 such as a motor. Further, the chuck drive unit 141 is provided with a raising and lowering drive mechanism such as a cylinder, so that the spin chuck 140 can freely rise and lower.
(35) Around the spin chuck 140, a cup 142 is provided which receives and collects liquid splashing or dropping from the wafer W. A drain pipe 143 which drains the collected liquid and an exhaust pipe 144 which exhausts the atmosphere in the cup 142 are connected to the lower surface of the cup 142.
(36) As illustrated in
(37) On the first arm 151, a resist solution supply nozzle 154 as a coating solution supply member is supported which supplies the resist solution as the coating solution. The first arm 151 is movable on the rail 150 by a nozzle drive unit 155 as a first moving mechanism. Thus, the resist solution supply nozzle 154 can move from a waiting section 156 provided at a Y-direction positive direction side outer position of the cup 142 through above a central portion of the wafer W in the cup 142 to a waiting section 157 provided at a Y-direction negative direction side outer position of the cup 142. Further, the first arm 151 can freely rise and lower by the nozzle drive unit 155 and thereby adjust the height of the resist solution supply nozzle 154.
(38) On the second arm 152, a solvent supply nozzle 158 is supported which supplies a solvent for the resist solution. The second arm 152 is movable on the rail 150 by a nozzle drive unit 159 as a second moving mechanism. Thus, the solvent supply nozzle 158 can move from a waiting section 160 provided at a Y-direction positive direction side outer position of the cup 142 to above a central portion of the wafer W in the cup 142. The waiting section 160 is provided at a Y-direction positive direction side of the waiting section 156. Further, the second arm 152 can freely rise and lower by the nozzle drive unit 159 and thereby adjust the height of the solvent supply nozzle 158.
(39) The configurations of the developing treatment apparatus 30, the lower anti-reflection film forming apparatus 31, and the upper anti-reflection film forming apparatus 33 which are the other solution treatment apparatuses are the same as the above-described configuration of the resist coating apparatus 32 except that the shape and number of the nozzles and the solutions to be supplied from the nozzles are different, and therefore the explanation thereof will be omitted.
(40) In the above substrate treatment system 1, a control unit 200 is provided as illustrated in
(41) Next, a wafer treatment performed using the substrate treatment system 1 configured as described above will be explained. First, the cassette C housing a plurality of wafers W is transferred into the cassette station 10 of the substrate treatment system 1 and each of the wafers W in the cassette C is successively transferred by the wafer transfer apparatus 23 to the delivery apparatus 53 in the treatment station 11.
(42) Then, the wafer W is transferred to the thermal treatment apparatus 40 in the second block G2 and subjected to a temperature regulation treatment. The wafer W is thereafter transferred by the wafer transfer apparatus 70, for example, to the lower anti-reflection film forming apparatus 31 in the first block G1, in which a lower anti-reflection film is formed on the wafer W. The wafer W is then transferred to the thermal treatment apparatus 40 in the second block G2 and subjected to a heat treatment and temperature regulation.
(43) Next, the wafer W is transferred to the adhesion apparatus 41 and subjected to an adhesion treatment. Thereafter, the wafer W is transferred to the resist coating apparatus 32 in the first block G1, in which a resist film is formed on the wafer W.
(44) Here, a resist coating treatment in the resist coating apparatus 32 will be described in detail. For the coating treatment with the resist, first, the wafer W is suction-held on the upper surface of the spin chuck 140. Then, as illustrated in
(45) Then, as illustrated in
(46) Thereafter, the wafer W is kept rotated as it is to dry the film of the resist solution R in a conventional process, whereas the solvent supply nozzle 158 is moved to the peripheral portion of the wafer W as illustrated in
(47) The position of the peripheral portion to which the solvent is supplied is set in view of the profile of the film of the resist solution formed by the spin coating method of supplying the resist solution to the central portion of the wafer W after the conventional pre-wet treatment and diffusing it as described later.
(48) Then, as illustrated in
(49) When the coating solution supply step, the coating solution diffusion step, the peripheral portion solvent supply step, and the peripheral portion film thickness adjustment step after the pre-wet treatment are regarded as Steps S1, S2, S3, S4, the change in rotation speed of the wafer W when indicated according to the time series at the above steps becomes a graph illustrated in
(50) After the coating treatment is performed as described above, the cleaning on the rear surface of the wafer W is performed after the resist solution is dried as in the ordinary resist coating treatment of this kind, with which a series of the coating treatment in the resist coating apparatus 32 ends. Thereafter, the wafer W is transferred to the upper anti-reflection film forming apparatus 33 in the first block G1, in which an upper anti-reflection film is formed on the wafer W. The wafer W is further transferred to the thermal treatment apparatus 40 in the second block G2 and subjected to a heat treatment. The wafer W is then transferred to the edge exposure apparatus 42 and subjected to edge exposure processing. Then, the wafer W is transferred by the wafer transfer apparatus 100 to the delivery apparatus 52, and transferred by the shuttle transfer apparatus 80 to the delivery apparatus 62 in the fourth block G4. The wafer W is then transferred by the wafer transfer apparatus 110 in the interface station 13 to the exposure apparatus 12 and subjected to exposure processing in a predetermined pattern.
(51) After the exposure processing as in the above, the wafer W is transferred by the wafer transfer apparatus 70 to the thermal treatment apparatus 40 and subjected to a post-exposure baking treatment. This causes a deprotection reaction with an acid generated at an exposed portion of the resist film. The wafer W is thereafter transferred by the wafer transfer apparatus 70 to the developing treatment apparatus 30 and subjected to a developing treatment. After the developing treatment ends, the wafer W is transferred to the thermal treatment apparatus 40 and subjected to a post-baking treatment. The wafer W is then transferred to the thermal treatment apparatus 40 and subjected to temperature regulation. The wafer W is then transferred via the wafer transfer apparatus 70 and the wafer transfer apparatus 23 to the cassette C on a predetermined cassette mounting plate 21, and a series of photolithography process is completed.
(52) The profile of the film thickness of the resist film on the wafer W subjected to the temperature regulation after the thermal treatment according to the above embodiment is illustrated in
(53) As is found from the drawing, the film thickness of the resist film at the peripheral portion is greatly improved according to the embodiment. The uniformity of each film thickness when indicated by 3 sigma was 164 [sigma/nm] in the prior art, whereas it was 48 [sigma/nm] according to the embodiment.
(54) In this example, the solvent was supplied at a point of 110 mm from the central portion of a 300 mm-wafer W (indicated with arrows in
(55) In the case of supplying the solvent for the resist solution to the peripheral portion of the wafer W, it is possible to further preferably perform the adjustment of the film thickness by adjusting the temperature of the solvent. In other words, increasing the temperature of the solvent to be supplied can further promote the formation of the mixed layer, thereby adjusting the profile of the film thickness in a wider range.
(56) Besides, in the case where the width in the radial direction of the range for adjustment of the film thickness extends in a wide range, a mixed layer M can be spread by causing the solvent supply nozzle 158 to discharge the solvent while moving in the radial direction, for example, as illustrated in
(57) Instead of moving the solvent supply nozzle 158 in the radial direction as described above, the solvent may be supplied obliquely downward to the outer peripheral side with the solvent supply nozzle 158 inclined obliquely downward to the outer peripheral side as illustrated in
(58) Furthermore, as illustrated in
(59) Note that in the case of adjusting the temperature of the solvent to be supplied to the peripheral portion as described above, sharing of a nozzle which discharges the solvent at normal temperature to the central portion of the wafer W in the pre-wet treatment is accompanied by an increase of the solvent temperature, a work and time for cooling and so on, and complication of the apparatus. Further, the examples illustrated in
(60) Accordingly, in these cases, it is only necessary that a third arm 153 is provided, for example, in the resist coating apparatus 32 and a dedicated solvent supply nozzle 161 for supplying the solvent to the peripheral portion is separately supported on the third arm 153 as illustrated in
(61) With the above configuration, in the case of supplying the temperature-regulated solvent to the peripheral portion of the wafer W using the solvent supply nozzle 161, making a nozzle configuration inclined obliquely downward to the outer peripheral side, or making a nozzle configuration having a supply port having a length in the radial direction of the wafer W, a nozzle separate from the solvent supply nozzle 158 for pre-wet treatment can be used. Note that in the case of supplying the solvent to the wafer W from the so-called dedicated solvent supply nozzle 161 for supplying the solvent to the peripheral portion, the resist solution supply nozzle 154 only needs to wait at the waiting section 156.
(62) Preferred embodiment of the present invention have been described above referring to the drawings, but the present invention is not limited to the embodiments. It should be understood that various changes and modifications are readily apparent to those skilled in the art within the scope of the spirit as set forth in claims, and those should also be covered by the technical scope of the present invention. The present invention is not limited to the embodiment, but may take various forms. The present invention is also applicable to a case where the substrate is another substrate such as an FPD (Flat Panel Display) or a mask reticule for photomask, other than the wafer.
INDUSTRIAL APPLICABILITY
(63) The present invention is useful in coating a top of a substrate with a coating solution.
EXPLANATION OF CODES
(64) 1 substrate treatment system 30 developing treatment apparatus 31 lower anti-reflection film forming apparatus 32 resist coating apparatus 33 upper anti-reflection film forming apparatus 40 thermal treatment apparatus 41 adhesion apparatus 42 edge exposure apparatus 140 spin chuck 154 resist solution supply nozzle 158 solvent supply nozzle 161 solvent supply nozzle 200 control unit M mixed layer R resist film W wafer