Leadframe and leadframe package
11088056 · 2021-08-10
Inventors
Cpc classification
H01L23/3142
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L21/4821
ELECTRICITY
H01L2224/48106
ELECTRICITY
H01L24/97
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
International classification
Abstract
A leadframe includes a substrate and a surface layer covering the substrate. The surface layer includes an acicular oxide containing CuO at a higher concentration than any other component of the acicular oxide. A leadframe package includes the leadframe, a semiconductor chip mounted on the leadframe, and a resin that covers the semiconductor chip and at least a part of the leadframe.
Claims
1. A leadframe comprising: a substrate; and a surface layer covering the substrate, wherein the surface layer includes a copper plating film bound to acicular oxide crystals, the acicular oxide crystals containing CuO at a higher concentration than any other component of the acicular oxide crystals, and wherein the copper plating film is located between the acicular oxide crystals and the substrate, the acicular oxide crystals directly contacting the copper plating film.
2. The leadframe according to claim 1, wherein the acicular oxide crystals further contain Cu.sub.2O.
3. The leadframe according to claim 2, wherein the surface layer includes at least one film selected from the group consisting of an amorphous oxide film and a microcrystalline oxide film, and the selected film contacts the acicular oxide crystals.
4. The leadframe according to claim 2, wherein the acicular oxide crystals include tips, and the tips have a lower atomic ratio (Cu/O) than portions of the acicular oxide crystals other than the tips.
5. The leadframe according to claim 4, wherein the portions of the acicular oxide crystals include base ends, and wherein the acicular oxide crystals directly contact the copper plating film at the base ends.
6. The leadframe according to claim 1, wherein a thickness of the surface layer containing the acicular oxide crystals is 30 nm or more.
7. The leadframe according to claim 1, wherein the acicular oxide crystals include tips and base ends, and the tips have a lower atomic ratio (Cu/O) than the base ends.
8. The leadframe according to claim 1, wherein the surface layer includes at least one film selected from the group consisting of an amorphous oxide film and a microcrystalline oxide film, and the selected film contacts the acicular oxide crystals.
9. The leadframe according to claim 7, wherein the acicular oxide crystals are bound to the copper plating film at the base ends, and the tips extend away from the copper plating film.
10. A leadframe package comprising: the leadframe according to claim 1; a semiconductor chip mounted on the leadframe; and a resin that covers the semiconductor chip and at least a part of the leadframe.
11. A leadframe comprising a copper substrate; acicular oxide crystals bound to the copper substrate; and at least one film selected from the group consisting of an amorphous oxide film and a microcrystalline oxide film, wherein the selected film contacts the acicular oxide crystals, wherein the acicular oxide crystals contain CuO at a higher concentration than any other component of the acicular oxide crystals, wherein the acicular oxide crystals directly contact the copper substrate, and wherein the acicular oxide crystals include tips and base ends, and the acicular oxide crystals are bound to the copper substrate at the base ends.
12. The leadframe according to claim 11, wherein the tips extend away from the copper substrate and have a lower atomic ratio (Cu/O) than the base ends.
13. The leadframe according to claim 11, wherein a thickness of a surface layer containing the acicular oxide crystals is 30 nm or more.
14. The leadframe according to claim 11, wherein the tips have a lower atomic ratio (Cu/O) than portions of the acicular oxide crystals other than the tips.
15. The leadframe according to claim 11, wherein the acicular oxide crystals further contain Cu.sub.2O.
16. A leadframe package comprising: the leadframe according to claim 11; a semiconductor chip mounted on the leadframe; and a resin that covers the semiconductor chip and at least a part of the leadframe.
17. A leadframe comprising: a copper substrate; acicular oxide crystals bound to the copper substrate, and at least one film selected from the group consisting of an amorphous oxide film and a microcrystalline oxide film, wherein the selected film contacts the acicular oxide crystals,. wherein the acicular oxide crystals contain CuO at a higher concentration than any other component of the acicular oxide crystals, wherein the acicular oxide crystals directly contact the copper substrate, and wherein the acicular oxide crystals include tips, and the tips have a lower atomic ratio (Cu/O) than portions of the acicular oxide crystals other than the tips.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(29) One example of the present disclosure will be described hereinafter with reference to figures depending on the case. However, the following example is illustration for describing the present disclosure, and is not intended to limit the present disclosure to the following contents. In description, the same components or components having the same function are indicated with the same and the same descriptions are omitted depending on the case. The dimensional ratio of each component is not limited to an illustrated ratio.
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(31) The leadframe 100 comprises a pad 110 disposed at the center, a plurality of leads 112 also called inner leads and disposed around the pad 110, and support bars 114 supporting the pad 110 in each unit frame 50. The front ends of the support bars 114 are connected with the pad 110, and the rear ends of the support bars 114 are connected with the tie bars 116 disposed around the leads 112. The support bars 114 extend radially from the four corners of a substantially rectangular pad 110, are connected with the tie bars 116, and support the pad 110 thereby.
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(33) The acicular oxide 16 is acicular crystals, and contains CuO as the main component. The number of hydrogen bonds with hydroxyl groups contained in the molecular structure of the resin can be increased sufficiently thereby. The acicular oxide 16 may contain Cu.sub.2O. Cu.sub.2O can also form hydrogen bonds with hydroxyl groups contained in the molecular structure of the resin. The leadframe 100 thus enables maintaining the adhesion to the resin highly by physical and chemical bonds.
(34) The atomic ratio (Cu/O) in the acicular oxide 16 may be 0.6 to 2.5, or may be 0.8 to 2.2. If the atomic ratio is such an atomic ratio, the ratio of copper oxide in the acicular oxide 16 is increased sufficiently, and the adhesion to the resin is further increased.
(35) When observation is performed by mapping by EDX, the abundance of CuO is the highest of those of the components contained in the acicular oxide 16, and its abundance may be more than 50%. “CuO is contained as the main component” herein means that the abundance of CuO is thus the highest. The acicular oxide 16 may be substantially composed of only CuO, or only CuO and Cu.sub.2O. “Substantially” mentioned here means that the other compounds are not detected by electron diffraction by TEM, atoms other than Cu and O (except atoms derived from measuring equipment) are not detected in EDX analysis.
(36) In the acicular oxide 16, the tips of the acicular crystals may have a lower atomic ratio (Cu/O) than portions other than the tips (for example, base end). The ratio of oxygen atoms is high on the tips thereby, and the adhesion can be improved by increasing the number of hydrogen bonds with the resin. The ratio of copper atoms is high at the base end, and the bondability with the substrate 10 is good. Therefore, when the leadframe 100 is placed under a high temperature condition, heat stress which occurs near the interface between the surface layer 12 and the substrate 10 can be reduced. The occurrence of debonding by heat stress is therefore suppressed near the interface between the surface layer 12 and the substrate 10, and the reliability of the leadframe 100 can be further increased.
(37) In the acicular crystals of the acicular oxide 16, the content of CuO of the tips may be higher than those of portions other than the tips. The effect of improving the adhesion to the resin by hydrogen bonds can be further increased thereby.
(38) The surface layer 12 may contain an oxide film selected from the group consisting of an amorphous oxide film and a microcrystalline oxide film around the acicular oxide 16. The oxide film may contact the acicular oxide 16 (the acicular crystals). The oxide film may have the same composition as the acicular oxide 16. The oxide film contains, for example, CuO as the main components. The oxide film may further contain Cu.sub.2O, and may be substantially composed of only CuO, or only CuO and Cu.sub.2O. The oxide film also contributes to improvement in adhesion to the resin by forming hydrogen bonds with hydroxyl groups of the resin.
(39) The thickness of the surface layer 12 may be, for example, 10 to 200 nm. The thickness of the surface layer 12 may be 30 nm or more from the viewpoint of further increase the adhesive force. The thickness of the surface layer 12 can be measured using a potentiostat.
(40) The copper plating film 14 may be usual copper strike plating. Copper sulfate plating liquid used commonly can be used for copper strike plating. In other examples, the copper plating film 14 may not be disposed. When the surface layer 12 has the copper plating film 14, the material of the substrate 10 can be selected more freely. The substrate 10 may be composed of, for example, copper, a copper alloy, or 42 alloy material. The leadframe 100 may have a base plating layer between the substrate 10 and the copper plating film 14.
(41) The surface layer 12 can be formed, for example, using a surface treatment device shown in
(42) The alkaline bath 52 contains, for example, sodium chlorite, sodium hydroxide, an amino compound, trisodium phosphate and ion-exchanged water. In the alkaline bath 52, for example, the following reactions (1) to (4) proceed.
[Chemical Formula 1]
NaClO.sub.2+2H.sub.2O+4e.sup.−NaCl+4OH.sup.− (1)
2Cu+2OH.sup.−Cu.sub.2O+H.sub.2O+2e.sup.− (2)
Cu.sub.2O+2OH−+H.sub.2O2Cu(OH).sub.22e.sup.− (3)
2Cu(OH).sub.22CuO+H.sub.2O (4)
(43) As shown in formula (2), Cu contained in the substrate 10 reacts with hydroxide ions produced in formula (1) to produce Cu.sub.2O. As shown in a formula 3), the produced Cu.sub.2O reacts with hydroxide ions to produce Cu(OH).sub.2. At this time, at least a part of Cu.sub.2O may remain in the acicular oxide 16 without reacting in formula (3). As shown in formula (4), Cu(OH).sub.2 produced in formula (3) reacts to produce CuO. Here, when formula (4) does not proceed sufficiently, a part of Cu(OH).sub.2 remains slightly, but in the present example, since the temperature of the alkaline bath 52 is 60 to 80° C., formula (4) proceeds sufficiently. As a result, the acicular oxide 16 is composed of CuO, or CuO and Cu.sub.2O. It is preferable that the acicular oxide 16 do not contain copper hydroxide (II) substantially.
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(45) The leadframe 100 has a surface layer containing an acicular oxide on one surface thereof. The acicular oxide contains CuO as the main component. Such a surface layer is stable even under a high temperature condition (for example, 200 to 300° C.), and sufficiently adhere to the resin 60. Therefore, the leadframe package 200 is excellent in reliability.
(46) When the leadframe package 200 shown in
(47) Next, one example of the method for manufacturing the leadframe package 200 will be described. This example comprises mounting a semiconductor chip 70 on one side surface of a leadframe 100, and scaling to provide a resin 60 in such a way as to seal the semiconductor chip 70 and cover one surface of the leadframe 100.
(48) In the mounting, a resin for die bonding is used for the pad 110 of the leadframe 100, and the semiconductor chip 70 is fixed. Next, the pad of the semiconductor chip 70 and the leads 112 are connected through bonding wires 72. At this time, the bonding wires 72 are fixed using the resin for die bonding. The semiconductor chip 70 is thus mounted on the leadframe 100.
(49) In the sealing, the leadframe 100 on which the semiconductor chip 70 is mounted is disposed in a molding metallic mold. Then, a resin composition (for example, a thermosetting resin composition such as an epoxy resin) is fed in the molding metallic mold. Then, the resin composition is heated and cured in the molding metallic mold to form a resin 60. A leadframe package 200 is thus obtained.
(50) The leadframe package 200 enables maintaining the adhesion to the resin 60 enough satisfactorily under a high temperature condition. Therefore, the leadframe package 200 is excellent in reliability.
(51) Although some examples were described above, the present disclosure is not limited to the above-mentioned examples at all. For example, the leadframe may be a DFN type or a QFP type.
EXAMPLES
(52) Although the contents of the present disclosure will be described in detail with reference to Examples and Comparative Example, the present disclosure is not limited to the following Examples.
Example 1
Manufacturing of Leadframe
(53) A substrate (Cu substrate) was provided. The substrate was subjected to electrolytic plating treatment to form a copper plating film (thickness: 0.1 μm) on the surface. Then, the substrate was anodized in alkaline liquid. An alkaline liquid containing sodium chlorite, sodium hydroxide, an amino compound, trisodium phosphate and ion-exchanged water was used. The substrate was moved in the alkaline liquid at 60 to 80° C. at a predetermined speed, and the surface treatment was performed at a current density of 0.8 to 1.1 A/dm.sup.2 using a treatment unit as shown in
(54) An acicular oxide was formed on the surface of the copper plating film on the substrate by the above-mentioned surface treatment. The leadframe of Example 1 was thus obtained. The composition of the acicular oxide of the obtained leadframe was analyzed in the following procedure.
Analysis of Leadframe
STEM Image Observation, TEM Image Observation and EDX Analysis
(55) A carbon protective film and a tungsten protective film were sequentially formed on the surface of the leadframe. The carbon protective film was formed using a high vacuum vapor deposition device, and the tungsten protective film was formed using an FIB device. The leadframe was processed by FIB micro-sampling, and flaked by FIB processing to obtain a measurement sample. A STEM image and a TEM image of the measurement sample were observed, and EDX analysis was performed.
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(59) TABLE-US-00001 TABLE 1 Point O Cu Cu/O 1 39.5 60.5 1.53 2 31.6 68.4 2.16 3 50.9 49.1 0.96
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(61) Also, at the points 4, 5 and 6 of
(62) TABLE-US-00002 TABLE 2 Point O Cu Cu/O 4 46.1 53.9 1.17 5 41.8 58.2 1.39 6 46.5 53.5 1.15
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(66) Also, at the points 7, 8, and 9, only Cu and O were detected in the same way as
(67) TABLE-US-00003 TABLE 3 Point O Cu Cu/O 7 35.1 64.9 1.85 8 45.0 55.0 1.22 9 43.6 56.4 1.29
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(69) As a result of EDX analysis, only Cu and O were detected also at the points 10, 11, and 12 in the same way as
(70) TABLE-US-00004 TABLE 4 Point O Cu Cu/O 10 52.1 47.9 0.92 11 39.4 60.6 1.54 12 44.9 55.1 1.23
Electron Diffraction Analysis
(71) Selected area electron diffraction was performed in the regions of “S1” and “S2” shown in
(72) TABLE-US-00005 TABLE 5 Interplanar Interplanar spacing [nm] spacing [nm] Miller FIG. NO. Number (found) (calculated) index FIG. 19A 1 0.237 0.2312 111 (CuO) 0.2295 200 (CuO) 2 0.200 0.1952 11-2 (CuO) FIG. 19B 1 0.233 0.2312 111 (CuO) 0.2295 200 (CuO) FIG. 19C 1 0.231 0.2312 111 (CuO) 0.2295 200 (CuO) FIG. 19D 1 0.248 0.2520 002 (CuO) 0.2511 11-1 (CuO) 0.2465 .sup. 111 (Cu.sub.2O) 2 0.210 0.2135 .sup. 200 (Cu.sub.2O)
Nano Electron Diffraction
(73) Selected area nano electron diffraction was performed at locations of “N1” and “N2” shown in
(74) TABLE-US-00006 TABLE 6 Interplanar Interplanar spacing [nm] spacing [nm] Miller FIG NO. Number (found) (calculated) index 1 0.161 0.1572 202 (CuO).sup. FIG. 20A 2 0.142 0.1373 1-13 (CuO).sup. 3 0.252 0.2511 −1-11 (CuO) 1 0.210 0.2135 020 (Cu.sub.2O) FIG. 20B 2 0.152 0.1510 220 (Cu.sub.2O) 3 0.214 0.2135 200 (Cu.sub.2O)
Measurement of Thickness and Shear Strength of Surface Layer
(75) The thickness of the surface layer of the leadframe of Example 1 was measured using a potentiostat (trade name: HSV-100 (manufactured by HOKUTO DENKO CORPORATION)). As a result, the thickness of the surface layer was 63 nm. A silicon chip was mounted on the pad of the leadframe through adhesive. Then, the shear strength at the time of peeling the silicon chip from the pad while heating in the air atmosphere at 260° C. was measured using a 4000Plus bond tester (manufactured by Nordson Dage). The shear speed was 100 μm/s, and the shear height was 100 μm. When measurement was performed at n=12, the average value of the shear strength was 5.81 MPa.
Comparative Example 1
(76) The same substrate (Cu substrate) as the substrate used in Example 1 was provided. The substrate was subjected to electrolytic plating treatment in the same way as in Example 1 to form a copper plating film (thickness: 0.1 μm) on the surface. This was used as the leadframe of Comparative Example 1.
(77) The thickness of the surface layer (copper plating film) of the leadframe of Comparative Example 1 was measured using the potentiostat in the same way as in Example 1. As a result, the thickness of the surface layer was 1.9 mm. A silicon chip was mounted on the pad of the leadframe through adhesive. Then, the shear strength at the time of peeling the silicon chip while heating in the air atmosphere at 260′C. was measured by the same method as Example 1. When measurement was performed at n=12, the average value of the shear strength was 1.73 MPa. It was confirmed that Example 1 has much higher shear strength than Comparative Example 1.
Example 2
(78) In the same procedure as in Example 1, a plurality of leadframes wherein the thicknesses of the surface layers were different were manufactured. The thickness of the surface layer was changed by adjusting the current density of surface treatment. The thickness of the surface layer was measured using the potentiostat. The shear strength of each leadframe was measured in the same way as Example 1. The relationship between the thickness of the surface layer and the shear strength is shown in