Vapor cooled insulation structure
11098852 · 2021-08-24
Assignee
Inventors
- Scott A. Dye (Morrison, CO, US)
- Alan B. Kopelove (Evergreen, CO, US)
- Phillip N. Tyler (Westminster, CO, US)
Cpc classification
F17C3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/10
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B2509/10
PERFORMING OPERATIONS; TRANSPORTING
F17C2203/0375
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B5/18
PERFORMING OPERATIONS; TRANSPORTING
B32B9/005
PERFORMING OPERATIONS; TRANSPORTING
F17C2270/0194
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B3/18
PERFORMING OPERATIONS; TRANSPORTING
B32B9/04
PERFORMING OPERATIONS; TRANSPORTING
F17C13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B5/245
PERFORMING OPERATIONS; TRANSPORTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
B32B5/32
PERFORMING OPERATIONS; TRANSPORTING
B32B5/02
PERFORMING OPERATIONS; TRANSPORTING
B32B15/14
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
F17C3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vapor cooled insulation structure includes at least one vapor sealed layer, created with discrete spacers between two layers. A vapor transport layer is created within these layers through which a cold fluid may flow to intercept and remove heat from an underlying structure. In one example, the vapor cooled system carries cold vapor which is in direct contact with an underlying cryogenic tank structural support.
Claims
1. A vapor cooled insulation structure comprising: a first vapor non-permeable layer, the first vapor non-permeable layer comprising a vapor non-permeable face sheet, the first vapor non-permeable layer formed separately from and attachable to an outer surface of a structure such that the first vapor non-permeable layer is outward of the outside surface; a second vapor non-permeable layer; a plurality of spacers positioned between the first vapor non-permeable layer and the second vapor non-permeable layer, the spacers creating a void space between the first vapor non-permeable layer and the second vapor non-permeable layer, the plurality of spacers coupled with at least one of the first vapor non-permeable layer or the second vapor non-permeable layer; and a vapor inlet in fluid communication with the void space to allow vapor to enter the void space and flow through the void space between the first vapor non-permeable layer and the second vapor non-permeable layer.
2. The vapor cooled insulation structure of claim 1 wherein the second vapor non-permeable layer is an insulating sheet.
3. The vapor cooled insulation structure of claim 1 wherein the second vapor non-permeable layer is the outside surface of the structure to which the vapor cooled insulation structure is attached.
4. The vapor cooled insulation structure of claim 3 wherein the plurality of spacers is at least one of integrally formed with and coupled to the outside surface of the structure.
5. The vapor cooled insulation structure of claim 1 further comprising a vapor outlet in fluid communication with the void space to allow the vapor to exit the void space carrying away any heat captured by the vapor.
6. The vapor cooled insulation structure of claim 5 wherein the vapor inlet and the vapor outlet are interconnected in a closed loop such that vapor in the closed loop is cooled by a cooling device in closed loop.
7. The vapor cooled insulation structure of claim 1 wherein at least one of the first vapor non-permeable layer or the second vapor non-permeable layer forms a portion of a multi-layer insulation.
8. The vapor cooled insulation structure of claim 1 wherein the second vapor non-permeable layer is in direct thermal contact with a surface being cooled such that vapor passed through the void space contacts and flows over the second vapor non-permeable layer.
9. The vapor cooled insulation structure of claim 8 wherein the surface being cooled is the second vapor non-permeable layer.
10. The vapor cooled insulation structure of claim 1 wherein each of the first vapor non-permeable layer and the second vapor non-permeable layer are between layers of a multi-layer insulation.
11. The vapor cooled insulation structure of claim 1 wherein the spacers are provided by dimples in at least one of the first vapor non-permeable layer or the second vapor non-permeable layer.
12. The vapor cooled insulation structure of claim 1 wherein the first vapor non-permeable layer comprises a low emissivity material.
13. The vapor cooled insulation structure of claim 1 wherein the vapor cooled insulation structure provides structural support for an external insulation element.
14. The vapor cooled insulation structure of claim 1 wherein the first vapor non-permeable layer, the second vapor non-permeable layer, and the plurality of spacers define a plurality of vapor flow pathways extending through the void space.
15. The vapor cooled insulation structure of claim 1, wherein each of the plurality of spacers has a height from and including 0.005 inches to and including 0.5 inches and adjacent spacers of the plurality of spacers have a separation from and including 1 inch to and including 6 inches.
16. The vapor cooled insulation structure of claim 1, wherein the face sheet comprises at least one of a polymer film, a composite foil, and a metal foil.
17. A vapor cooled insulation structure comprising: a first vapor non-permeable layer, the first vapor non-permeable layer comprising a vapor non-permeable face sheet; a second vapor non-permeable layer; a plurality of spacers positioned between the first vapor non-permeable layer and the second vapor non-permeable layer, the spacers creating a void space between the first vapor non-permeable layer and the second vapor non-permeable layer, the plurality of spacers coupled with at least one of the first vapor non-permeable layer or the second vapor non-permeable layer, the first vapor non-permeable layer, the second vapor non-permeable layer, and the plurality of spacers defining a plurality of vapor flow pathways extending through the void space; a vapor inlet in fluid communication with the void space to allow vapor to enter the void space and flow through the void space between the first vapor non-permeable layer and the second vapor non-permeable layer; and a distribution structure disposed between the vapor inlet and the void space, the distribution structure defining a plurality of vapor distribution pathways, each of the vapor distribution pathways extending from the vapor inlet to a respective vapor flow pathway of the plurality of vapor flow pathways.
18. An insulation structure comprising: a first vapor non-permeable layer, the first vapor non-permeable layer comprising a vapor non-permeable face sheet, the first vapor non-permeable layer attachable to an outer surface of a structure such that the first vapor non-permeable layer is outward of the outside surface; a second vapor non-permeable layer; a plurality of spacers positioned between the first vapor non-permeable layer and the second vapor non-permeable layer, the spacers creating a void space between the first vapor non-permeable layer and the vapor second non-permeable layer, the plurality of spacers coupled with at least one of the first vapor non-permeable layer or the second vapor non-permeable layer; a vapor inlet in fluid communication with the void space to allow vapor to enter the void space and flow through the void space between the first vapor non-permeable layer and the second vapor non-permeable layer; and a first multi-layer insulation structure coupled to the first vapor non-permeable layer.
19. The insulation structure of claim 18 further comprising a second multi-layer insulation structure coupled to the second vapor non-permeable layer such that the first vapor non-permeable layer and the second vapor non-permeable layer define a vapor transport layer disposed between the first multi-layer insulation structure and the second multi-layer insulation structure.
20. The insulation structure of claim 18, wherein the second vapor non-permeable layer is one of a surface of a structure to be cooled and an insulating sheet.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The foregoing and other objects, features, and advantages of the present disclosure set forth herein should be apparent from the following description of particular embodiments of those inventive concepts, as illustrated in the accompanying drawings. The drawings depict only typical embodiments of the present disclosure and, therefore, are not to be considered limiting in scope.
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DETAILED DESCRIPTION
(16) The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools, materials and methods which are meant to be exemplary and illustrative, not limiting in scope. In various embodiments, one or more of the above-described problems have been reduced or eliminated, among others, while other embodiments are directed to additional improvements.
(17) Vapor cooling refers generally to a method of cooling a surface in which a cold vapor is used to carry undesired heat away from the surface and typically includes an insulating structure applied to the surface through which the cold vapor is permitted to flow. In certain applications, for example, a vapor-cooled insulation may be applied to a surface of a tank or other storage vessel used to contain cryogenic fluids, such as cryogenic propellants. Vapor-cooled insulation may also be applied to structural elements used to support such vessels to prevent heat from transferring between the structural elements and the tank.
(18) In some implementations, the vapor-cooled structure may include cooling tubes that carry the cold vapor that makes thermal contact with a thermal shield. As heat is transferred toward the structure or surface being cooled and to which the vapor-cooled structure is applied, the thermal shield (which is also known as a broad area cooled shield) intercepts the heat. The heat is then conducted along the thermal shield to the cooling tubes and absorbed and carried off by the cold vapor contained within the cooling tubes, significantly reducing the amount of heat transferred to the surface. In applications in which the surface corresponds to a vessel or tank, the reduction in heat transferred to the surface translates to a significant reduction of heat transferred to the contents of the tank/vessel (e.g., a cryogenic propellant). Accordingly, vapor cooling has improved the thermal performance of tank insulation and has been incorporated into high performance cryogenic storage tanks, such as those used on the Space Shuttle and on cryogenic space instruments.
(19) The current state of the art for vapor cooling of tank supports requires heavy cooling tubes to carry cold vapor and make thermal contact with a heavy thermal cooled shield. Vapor cooling systems, such as tube-on-shield systems (where cooling tubes must make extensive thermal contact with a metallic shield around the support element) or tube-on-skirt methods (where cooling tubes must make extensive direct thermal contact with a tank support skirt surface), can be used to intercept heat flux through the supports. These systems, which are often used with closed vapor loops using active cooling via a cryocooler, have a substantial mass penalty. Moreover, these and other vapor cooling methods currently available or in development must use separate, additional components such as stainless steel tubing to carry the vapor and to conduct heat to the vapor.
(20) Current vapor cooled systems for tank supports also suffer from low efficiency of intercepted heat. For example, many conventional systems intercept as low as 20% of the heat conducted through the tank support into the tank and contents. Moreover, none of the tube-on-shield type vapor cooling methods can directly provide insulation along with vapor cooling. Current vapor cooling methods also cannot provide high efficiency, direct, full coverage of the surface to be cooled with the cold vapor (or with a cold liquid as the cooling fluid).
(21) To address the foregoing issues, among others, vapor cooling systems according to the present disclosure eliminate the tubing systems of conventional vapor cooling systems, relying instead on channels defined within a hermetically sealed insulation layer to facilitate circulation of the cold vapor. In general, and as described below in more detail, the vapor cooling system of the present disclosure includes a face sheet that is offset from a second face sheet or the surface being cooled by a series of support elements such that the face sheet, support elements, and second face sheet (or surface being cooled) form one or more hermetically sealed channels between the surface being cooled and the face sheet. Cold vapor is then circulated through the hermetically sealed channels to intercept and carry away heat that would otherwise be transferred to the surface.
(22) By not relying on a tubing system for circulation of the cold vapor, the vapor cooling systems of the present disclosure provide notable weight savings as compared to conventional tubing-based systems. Moreover, the channels of the disclosed system increase surface area contact between the circulating cold vapor and the surface being cooled as compared to tube-based systems. Accordingly, due to both the reduction in weight and increased cooling capacity, vapor cooling systems in accordance with this disclosure exhibit significantly higher cooling efficiency as compared to conventional designs.
(23) For example, many conventional vapor cooling systems intercept no more than 50% of heat flux and have areal masses that may be up to 2.1 kg/m.sup.2 in some cases. In contrast, vapor cooled systems of the present disclosure have been demonstrated to intercept up to 90% of heat flux with an areal mass as low as 0.12 kg/m.sup.2. If overall efficiency is evaluated based on Watts of heat removed per kg mass, current state of the art tube-on-shield methods generally exhibit an efficiency of 25-34 W/kg. In sharp contrast, implementations of the present disclosure have exhibited heat removal efficiencies as high as 990 W/kg.
(24) Aspects of the present disclosure are directed to a vapor cooled insulation structure (also referred to herein as a Vapor Cooled Structure or “VCS”) for application to a cryogenic or refrigerant tank or support structure. In certain implementations, the VCS 100 is attached to a cryogenic tank or refrigerated enclosure support element 300 as depicted in
(25) As illustrated in the exploded view of
(26) In certain implementations, the bottom face sheet 102 may be omitted and the spacers 103 may instead extend directly from the structure 300. For example, in certain implementations, the spacers 103 may be formed separately and then coupled to the support structure or tank surface 300, such as by welding. In other implementations, the spacers 103 may instead be integrally formed with the surface 300. For example, a series of grooves or channels may be formed or machined into the surface 300 such that the spacers 103 take the form of walls separating adjacent grooves or channels. In either case, the hermetic top face sheet 101 may be adhered to the spacers 103 such that the interstitial spaces 104 are defined between the surface 300, the spacers 103, and the top face sheet 101.
(27) As depicted in the cross section of
(28) In an alternative embodiment, and as depicted in the cross section view of
(29) As another alternative embodiment, and as depicted in the cross-sectional view of
(30) As an alternative to discrete spacers,
(31) As illustrated in detail in
(32) As depicted in
(33) As illustrated in the detailed cross-sectional view of
(34) An alternative method of a tank support is depicted in
(35) Illustrated in
(36) A VCS may operate in a closed loop system as an alternative to the boil-off and venting application described in the context of
(37) The closed loop system of
(38) It is believed that the present disclosure and many of its attendant advantages should be understood by the foregoing description, and it should be apparent that various changes may be made in the form, construction, and arrangement of the components without departing from the disclosed subject matter or without sacrificing all of its material advantages. The form described is merely explanatory, and it is the intention of the following claims to encompass and include such changes.
(39) While the present disclosure has been described with reference to various embodiments, it should be understood that these embodiments are illustrative and that the scope of the disclosure is not limited to them. Many variations, modifications, additions, and improvements are possible. More generally, embodiments in accordance with the present disclosure have been described in the context of particular implementations. Functionality may be separated or combined in blocks differently in various embodiments of the disclosure or described with different terminology. These and other variations, modifications, additions, and improvements may fall within the scope of the disclosure as defined in the claims that follow.