Method and device for trimming an antenna applied on a carrier, method for producing a carrier structure, carrier structure and chip card
11843189 · 2023-12-12
Assignee
Inventors
Cpc classification
H01Q1/2283
ELECTRICITY
International classification
H01Q1/22
ELECTRICITY
Abstract
A method for trimming an antenna applied on a carrier, the method including pressing a region of the carrier out from a carrier plane of the carrier, the region having a portion of the antenna and the region being selected according to a target property of the antenna, and removing at least a part of the portion of the antenna from the pressed-out region of the carrier.
Claims
1. A method for trimming an antenna applied on a carrier, the method comprising: pressing a region of the carrier out from a carrier plane of the carrier, the region comprising a portion of the antenna, the region being selected according to a target property of the antenna, wherein the act of pressing the region of the carrier from the carrier plane separates at least a part of the portion of the antenna from the carrier without removing the region from the carrier to thereby facilitate a selective restoration of the region hack into the carrier plane of the carrier via a subsequent restoration process; and removing the at least the part of the portion of the antenna from the pressed-out region of the carrier to cause an electrical interruption in the antenna corresponding to the location of the antenna at which the at least the part of the portion of the antenna is removed, wherein the target property is a resonant frequency of the antenna, and wherein the at least the part of the portion of the antenna that is removed comprises a tuning portion of the antenna that results in a tuning of the resonant frequency.
2. The method as claimed in claim 1, further comprising: forming the portion of the antenna by separating the antenna at two separating positions along a profile of the antenna.
3. The method as claimed in claim 2, wherein a cut is made in the region of the carrier during the separation of the antenna.
4. The method as claimed in claim 2, wherein one side of the portion of the antenna is separated by means of at least one cutting edge.
5. The method as claimed in claim 2, wherein the separation of the antenna is performed prior to or during the act of pressing of the region out from the carrier plane of the carrier.
6. The method as claimed in one of claim 1, wherein the region is pressed out from the carrier plane of the carrier beyond an elastic range of the carrier material.
7. The method as claimed in claim 1, wherein an entire cross section of the antenna is embedded in the carrier.
8. The method as claimed in claim 1, wherein the antenna is exposed on at least one surface of the carrier.
9. The method as claimed in claim 1, wherein the antenna comprises an antenna wire.
10. The method as claimed in claim 1, wherein the carrier is a plastic carrier.
11. The method as claimed in claim 1, wherein the antenna is formed as a booster antenna in the form of a loop antenna, the booster antenna defining a chip region.
12. The method as claimed in claim 1, wherein the antenna is arranged on an outer side of a pressed-out region of the carrier.
13. The method as claimed in claim 1, further comprising: restoring, via the subsequent restoration process, the region of the carrier substantially into the carrier plane of the carrier to produce a carrier structure having the carrier on which the antenna is applied.
14. The method as claimed in claim 13, wherein the restoration of the region of the carrier structure is performed via a laminating process.
15. The method as claimed in claim 13, wherein the carrier forms a chip card body.
16. The method as claimed in claim 1, wherein the tuning of the resonant frequency as a result of removing the tuning portion of the antenna comprises reducing a deviation of the resonant frequency from a predetermined resonant frequency.
17. A device for trimming an antenna applied on a carrier, the device comprising: a recess configured to receive the carrier; and a die adapted to press a region of the carrier out from a carrier plane of the carrier into the recess to separate at least a part of a portion of the antenna from the carrier without removing the region from the carrier to thereby facilitate a selective restoration of the region back into the carrier plane of the carrier via a subsequent restoration process, the region comprising a detached portion of the antenna, and the region being selected according to a target property of the antenna, wherein at least the part of the portion of the antenna is removed from the pressed-out region of the carrier to cause an electrical interruption in the antenna corresponding to the location of the antenna at which the at least the part of the portion of the antenna is removed, wherein the target property is a resonant frequency of the antenna, and wherein the at least the part of the portion of the antenna that is removed comprises a tuning portion of the antenna that results in a tuning of the resonant frequency.
18. The device as claimed in claim 17, further comprising: at least one cutting edge for separating the antenna.
19. The device as claimed in claim 18, wherein the at least one cutting edge comprises two parallel cutting edges for separating the antenna on two sides.
20. A carrier structure, comprising: an antenna; and a carrier, on which the antenna is applied, wherein a region of the carrier between two regions of the antenna, which are electrically insulated from one another, is pressed out from a carrier plane of the carrier to separate at least a part of a portion of the antenna from the carrier without removing the region from the carrier to thereby facilitate a selective restoration of the region back into the carrier plane of the carrier via a subsequent restoration process, the region being selected according to a target property of the antenna, and wherein at least the part of the portion of the antenna is removed from the pressed-out region of the carrier to cause an electrical interruption in the antenna corresponding to the location of the antenna at which the at least the part of the portion of the antenna is removed, wherein the target property is a resonant frequency of the antenna, and wherein the at least the part of the portion of the antenna that is removed comprises a tuning portion of the antenna that results in a tuning of the resonant frequency.
21. The carrier structure as claimed in claim 20, wherein the antenna comprises an antenna wire.
22. A chip card having the carrier structure as claimed in claim 20.
23. The carrier structure of claim 20, wherein: the antenna comprises a loop antenna having a first loop portion and a second loop portion, the first loop portion comprises a coupling coil inductor configured to couple to an antenna of an external chip, and the second loop portion comprises a meandering structure comprising a plurality of portions, each one of the plurality of portions comprising a respective series capacitance and being associated with a respective portion of the loop antenna that is removable from the carrier to cause an electrical interruption in the loop antenna.
Description
(1) Exemplary embodiments of the disclosure are represented in the figures and will be explained in more detail below.
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(14) In the following detailed description, reference is made to the appended drawings, which form part of this description and in which specific embodiments, in which the disclosure may be carried out, are shown for illustration. In this regard, direction terminology such as “up”, “down”, “forward”, “backward”, “front”, “rear”, etc. is used with reference to the orientation of the figure or figures being described. Since component parts of exemplary embodiments may be positioned in a number of different orientations, the direction terminology is used for illustration and is in no way restrictive. It is to be understood that other exemplary embodiments may be used, and structural or logical variations may be carried out, without departing from the protective scope of the present disclosure. It is to be understood that the features of the various exemplary embodiments described herein may be combined with one another, unless otherwise specifically indicated. The following detailed description is therefore not to be interpreted in a restrictive sense, and the protective scope of the present disclosure is defined by the appended claims.
(15) Parts, devices, instruments, etc., which are similar (for example with a similar or identical function) are provided herein with the same reference and sometimes differ from one another by a suffixed letter.
(16) In the scope of this description, terms such as “connected”, “attached” or “coupled” are used to describe both direct and indirect connection, direct or indirect attachment and direct or indirect coupling. In the figures, elements which are identical or similar are provided with identical references, insofar as this is expedient.
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(18) The antenna structure 200 may comprise a carrier 106 and an antenna 102, which is arranged on the carrier 106.
(19) In various exemplary embodiments, the carrier may comprise polyvinyl chloride (PVC), polycarbonate (PC) or polyethylene terephthalate (PET), and/or another material conventionally used as a carrier for antenna structures.
(20) The antenna 102 may, similarly as the antenna 102 of
(21) In various exemplary embodiments, the antenna 102 may comprise a wire antenna, which may for example comprise a round wire. The antenna 102 may, as described above for the conventional antenna, be formed by means of an installation tool, for example by means of a sonotrode, on the (or partially embedded into) the carrier 106.
(22) In various exemplary embodiments, the carrier 106 may comprise one or more regions (also referred to as positions) 220 which may be selected with a view to their suitability, by means of removing at least one portion 102D of the antenna 102 in this region, for achieving or at least approximately achieving a target property of the antenna 102 (for example a target resonant frequency).
(23) In order to permit the removal of the at least one portion 102D of the antenna 102, a region 106A of the carrier 106 may be pressed out from a plane of the carrier 106, for example by means of a die 234. The pressing out may be carried out in such a way that the antenna 102 is located closer to the outer side of the region 106A of the carrier 106. In other words, that side of the carrier 106 on which the antenna 102 is at least partially exposed may face away from the die 234. The surface may be convexly curved on the outer side.
(24) In this way, an antenna portion 102D which extends on or in the carrier region 106A (and which, for example, in the exemplary embodiments of
(25) In the carrier 106, besides the region 106A, at two separating positions 232, two separating points 232 may be or become formed, at which the carrier 106 and the antenna 102 are separate in order to carry out the trimming of the antenna 102 by interruption of the electrically conductive contact with at least a part of the capacitive region 102Cs of the antenna 102. Since, where the separating points 232 are formed, these coincide with the separating positions 232, the same references are used for both, even though in various exemplary embodiments (see, for example,
(26) In order to avoid one or more parts of the portion 102D of the antenna 102, which remain in the carrier 106 between the separating points 232, inadvertently again forming a conductive contact with the rest of the antenna 102, the portion 102D may be removed.
(27) Since the portion 102D (or at least a part thereof) originally located on the carrier region 106A therefore is or becomes removed, the antenna 102 remains electrically interrupted, even in a case in which the carrier region 106A is pressed back into the carrier 106.
(28) The separating points 232 may, for example, extend approximately perpendicularly to the longitudinal direction of the antenna 102 in this region. The separating points 232 may be arranged parallel or approximately parallel to one another. The separating points 232 may have a distance from one another in a range of from about 100 μm to about 2 mmm, for example from about 500 μm to about 1 mm. The separating points 232 may extend straight or have a curved shape, and may for example be formed in such a way that the carrier region 106A has a waisted shape.
(29) A length of the carrier region 106A along the separating points 232 may, in various exemplary embodiments, be between about 1 mm and 3 mm, for example about 2 mm.
(30) In various exemplary embodiments, a length of the carrier region 106A, a height by which the carrier region 106A is pressed out from the carrier plane, and a shape of the pressed-out carrier region 106A may be selected, for example matched to one another, in such a way that a tensile stress exerted on at least the outer side of the carrier region 106A stretches, or opens, the carrier material to such an extent that the part, located therein, of the antenna portion 102D can be removed easily, example (for instance in the case of a wire antenna) falls out by itself or may be sucked or blown out.
(31) At a point at which the portion 102D is located before the removal, as shown for example in
(32) The pressing out may, as is represented in
(33) The two separating points 232 may be separate separating points 232. This means that the separating points 232 are not connected to one another. Rather, the carrier region 106A, which is located between the two separating points 232 may be connected to the rest of the carrier 106 between respective neighboring ends of the two separating points 232. These regions are also referred to as connecting regions 106V, and are denoted in
(34) The separating points 232 in combination with the connecting regions 106V make it possible for the carrier region 106A to be deformed only between the separating points when a force is applied perpendicularly to the carrier plane.
(35) By means of the pressing out and the removal of the portion 102D of the antenna 102, for example by means of a simultaneous pressing-separating process, a resonant frequency of the antenna 102 may be or become adjusted. In other words, by means of the formation of the separating points 232, through the carrier 106 and the antenna 102, the original resonant frequency which the antenna 102 has after its formation may be or become modified, for example increased, in such a way that a target resonant frequency is reached. If there is nevertheless still a deviation from the target reference frequency after the formation of the separating points 232, a statistical deviation may be reduced compared with the conventional production process as described above for the antenna structure.
(36) The formation of the separating points 232 may, as represented by way of example in
(37) As an alternative, the separating points 232 may be formed by means of cutting (for example by means of cutting blades), or by means of another known method which is suitable for producing the two separating points 232 and the carrier region 106A lying between them with comparable precision.
(38) In order to press the carrier region 106A out, as likewise represented by way of example in
(39) For the simultaneous pressing out of the carrier region 106A and separation of the antenna 102, as is represented by way of example with the aid of the photographs in
(40) The exemplary device of
(41) In the exemplary embodiment which provides formation of the separating points 232 without simultaneous pressing out of the carrier region 106A, the pressing out of the carrier region 106A may be carried out following the formation of the separating points 232, for example again by using a die 234, for example without the cutting plates 236 being used.
(42) In various exemplary embodiments, before the formation of the separating points 232, it is possible to determine the extent to which the antenna 102 in its current configuration deviates from the target property, and for example the resonant frequency of the antenna 102 may be determined.
(43) Many different methods may be used in order to measure the resonant frequency of the antenna structure 102, for example a network analyzer, other antennas, etc.
(44) In various exemplary embodiments, an impulse response with the use of a Dirac pulse may be used as one of the most effective measurement methods.
(45) The adjustment of the final resonant frequency of the antenna 102 may then be carried out while taking the measured resonant frequency into account. With knowledge of the resonant frequency of the current antenna 102 for example, it is possible to determine, for example with the aid of previously conducted laboratory tests and/or model calculations, the point at which the portion is to be removed in order to achieve a desired shift of the resonant frequency from the resonant frequency determined to the target resonant frequency. In various exemplary embodiments, markings which indicate positions for predetermined shifts of the resonant frequency may be arranged on the carrier.
(46) The antenna 102 may comprise two ends and respective sections of the antenna which are adjacent to the ends may be installed next to one another in such a way that they form a capacitive region 102Cs. At least a part of the capacitive region 102Cs may be provided so that the pressing out of the region 106A of the carrier 106 and the subsequent removal of the portion 102D (and therefore the tuning of the antenna 102 to the resonant frequency) is carried out there. This part, also referred to as an adaptation part, adaptation region, tuning part or tuning region, of the antenna 102 is denoted by 102A in the figures.
(47) The antenna 102 may furthermore comprise an inductive region, for example the above-described pickup coil inductor 102Ls1 for coupling to the external reader and the coupling coil inductor 102Ls2 for coupling to the module antenna of the chip module, in which case the interaction may be arranged in the capacitive region 102Cs of the antenna 102. The antenna structure 200 may therefore be used for a booster antenna, for example for use in a chip card as described above.
(48) In this case, the capacitance of the antenna 102 may be reduced by the interaction in the antenna 102 so that the resonant frequency is increased by means of the interaction.
(49) The combination of the pressing out of the carrier region 106A in combination with the removal of at least a part of the antenna, for example configured as the combined pressing-separating process, may be an economical production method for trimming an antenna 102 which comprises a Cu wire with a thickness of up to about 150 μm, for example up to about 120 μm, for example up to approximately 112 μm.
(50) This means that a high quality and a good performability of the method with low costs may be achieved by means of the described method.
(51) In various exemplary embodiments, as represented in
(52) In this case, the meander structure represented in
(53) By means of the retrospective trimming of the antenna 102 after the placement (for example depositing or embedding) of the antenna 102 on or in the carrier 106 by the separation of the antenna 102, in various exemplary embodiments production tolerances of the (booster) antenna may be significantly relaxed. This means that economical, for example conventional, production lines may be used, and merely the retrospective tuning process may subsequently be carried out.
(54) The carrier region 106A may, in various exemplary embodiments, be pressed back into the carrier 106 after the removal of the portion 102D, so that it is clinched and brought back into a plane with the rest of the carrier 106. The carrier 106 therefore has no shape or opening which is structurally weakening, and/or impairs a planarity of a chip card surface, at the separating position at which the separating points 232 were formed and the carrier region 106A was curved out from the carrier plane 106.
(55) The pressing of the carrier region 106A back in may, in various exemplary embodiments, be carried out during a lamination process which is to be carried out anyway.
(56) As an alternative, the pressing in may be carried out in a separate process, so that the carrier 106 having the trimmed antenna 102, in which the carrier region 106A again lies in the carrier plane, is subsequently obtained.
(57) By means of heat or ultrasound, in various exemplary embodiments the carrier region 106A may be fixed to the rest of the carrier 106 during and/or after the pressing of the carrier region 106A into the carrier plane.
(58) The carrier structures having an applied antenna structure 200 (
(59) Each of the carrier structures having an applied antenna structure 200 provided comprises, on the antenna 102, a tuning region 102A which is intended for the formation of the separating points 232.
(60) In the antenna structure 200a of
(61) In the antenna structure 200b of
(62) Furthermore, the meandering structures may be formed so regularly that the fine tuning of the antenna 102 may be carried out in a controlled way, for example when it is known priori by how much the resonant frequency of the antenna 102 is shifted during the tuning. For example, with each shortening of the antenna 102 in the exemplary embodiments of
(63) Furthermore, in the case of the antenna structure 200b of
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(65) The chip card 500 may comprise one of the above-described carrier structures 200 having a carrier 106 on which an antenna 102 is applied. The chip card 500 may furthermore comprise a chip module 552, which may be configured as described above as a CoM module and may be adapted to couple with the inductive coupling region 102Ls2.
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(67) The method 700 may comprise pressing a region of the carrier out from a carrier plane of the carrier, the region comprising a portion of the antenna and the region being selected according to a target property of the antenna (at 710), and removing at least a part of the portion of the antenna from the pressed-out region of the carrier (at 720).
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(69) The method 800 may comprise pressing a region of the carrier out from a carrier plane of the carrier, the region comprising a portion of the antenna and the region being selected according to a target property of the antenna (at 810), removing at least a part of the portion of the antenna from the pressed-out region of the carrier (at 820), and restoring the region substantially into the carrier plane of the carrier.
(70) Some exemplary embodiments will be specified in brief below.
(71) Exemplary embodiment 1 is a method for trimming an antenna applied on a carrier. The method comprises pressing a region of the carrier out from a carrier plane of the carrier, the region comprising a portion of the antenna and the region being selected according to a target property of the antenna, and removing at least a part of the portion of the antenna from the pressed-out region of the carrier.
(72) Exemplary embodiment 2 is a method according to exemplary embodiment 1, wherein the method furthermore comprises forming the portion of the antenna by separating the antenna at two separating positions along the antenna profile.
(73) Exemplary embodiment 3 is a method according to exemplary embodiment 2, wherein a cut is made in a region of the carrier during the separation of the antenna.
(74) Exemplary embodiment 4 is a method according to exemplary embodiment 2 or 3, wherein one side of the portion is separated by means of at least one cutting edge.
(75) Exemplary embodiment 5 is a method according to one of exemplary embodiments 1 to 4, wherein the region is pressed out from the carrier plane of the carrier beyond the elastic range of the carrier material.
(76) Exemplary embodiment 6 is a method according to one of exemplary embodiments 1 to 5, wherein the antenna is embedded in the carrier, optionally with an entire cross section of the antenna.
(77) Exemplary embodiment 7 is a method according to one of exemplary embodiments 1 to 6, wherein the antenna is exposed on at least one surface of the carrier.
(78) Exemplary embodiment 8 is a method according to one of exemplary embodiments 1 to 7, wherein the antenna comprises an antenna wire.
(79) Exemplary embodiment 9 is a method according to one of exemplary embodiments 1 to 8, wherein the carrier is a plastic carrier.
(80) Exemplary embodiment 10 is a method according to one of exemplary embodiments 2 to 9, wherein the separation of the antenna is carried out before or during the pressing of the region out from the carrier plane of the carrier.
(81) Exemplary embodiment 11 is a method according to one of exemplary embodiments 1 to 10, wherein the antenna is formed as a booster antenna in the form of a loop antenna, the booster antenna defining a chip coupling region.
(82) Exemplary embodiment 12 is a method according to one of exemplary embodiments 1 to 11, wherein the antenna is arranged on an outer side of the pressed-out region of the carrier.
(83) Exemplary embodiment 13 is a method for producing a carrier structure having a carrier on which an antenna is applied. The method comprises carrying out a method for trimming the antenna according to one of exemplary embodiments 1 to 12, and restoring the region substantially into the carrier plane of the carrier.
(84) Exemplary embodiment 14 is a method according to exemplary embodiment 13, wherein the restoration of the region is carried out in the scope of a laminating process.
(85) Exemplary embodiment 15 is a method according to exemplary embodiment 13 or 14, wherein the carrier structure forms a chip card body.
(86) Exemplary embodiment 16 is a device for trimming an antenna applied on a carrier. The device comprises a reception region for receiving the carrier, the reception region comprising a recess, and a die adapted to press a region of the carrier out from a carrier plane of the carrier into the recess, the region comprising a detached portion of the antenna and the region being selected according to a target property of the antenna.
(87) Exemplary embodiment 17 is a device according to exemplary embodiment 16, furthermore comprising at least one cutting edge for separating the antenna.
(88) Exemplary embodiment 18 is a device according to exemplary embodiment 16 or 17, wherein the at least one cutting edge comprises two parallel cutting edges for separating the antenna on two sides.
(89) Exemplary embodiment 19 is a carrier structure. The carrier structure comprises a carrier, on which an antenna is applied, wherein a region of the carrier between two antenna regions of the antenna which are electrically insulated from one another is pressed out from a carrier plane of the carrier, the region being selected according to a target property of the antenna.
(90) Exemplary embodiment 20 is a carrier structure according to exemplary embodiment 19, wherein the antenna is embedded in the carrier, optionally with an entire cross section of the antenna.
(91) Exemplary embodiment 21 is a carrier structure according to one of exemplary embodiments 19 and 20, wherein the antenna is exposed on at least one surface of the carrier.
(92) Exemplary embodiment 22 is a carrier structure according to one of exemplary embodiments 19 to 21, wherein the antenna comprises an antenna wire.
(93) Exemplary embodiment 23 is a carrier structure according to one of exemplary embodiments 19 to 22, wherein the carrier is a plastic carrier.
(94) Exemplary embodiment 24 is a carrier structure according to one of exemplary embodiments 19 to 23, wherein the antenna is formed as a booster antenna in the form of a loop antenna, the booster antenna defining a chip coupling region.
(95) Exemplary embodiment 25 is a chip card having a carrier structure according to one of exemplary embodiments 19 to 24.
(96) Further advantageous configurations of the method may be found from the description of the device, and vice versa.