CARBON MEDIATED WATER-SPLITTING USING FORMALDEHYDE
20210188631 · 2021-06-24
Inventors
- Khalid Albahily (Thuwal, SA)
- Balamurugan Vidjayacoumar (Thuwal, SA)
- Sandro Gambarotta (Ottawa, CA)
- Nicholas P. Alderman (Ottawa, CA)
Cpc classification
C07C51/295
CHEMISTRY; METALLURGY
C07C45/41
CHEMISTRY; METALLURGY
C07C45/41
CHEMISTRY; METALLURGY
International classification
C07C45/41
CHEMISTRY; METALLURGY
Abstract
Methods of producing hydrogen are described. A method can include combining an aqueous base, formaldehyde, and a transition metal complex having a coordination bond between a transition metal and a leaving group to form a homogeneous aqueous solution having a basic pH. The leaving group dissociates from the transition metal complex in response to light and/or the basic pH of the solution to produce hydrogen (H2) gas and formate or a salt thereof from the formaldehyde present in the homogeneous aqueous solution. Subsequent hydrogenation of the formate or a salt thereof produces formaldehyde.
Claims
1. A method of producing hydrogen, the method comprising: (a) combining an aqueous base, formaldehyde, and a transition metal complex having a coordination bond between a transition metal and a leaving group to form a homogeneous aqueous solution having a basic pH, wherein the leaving group dissociates from the transition metal complex in response to light and/or the basic pH of the solution; (b) producing hydrogen (H.sub.2) gas and formate or a salt thereof from the formaldehyde present in the homogeneous aqueous solution; and (c) hydrogenating the formate or a salt thereof to produce formaldehyde.
2. The method of claim 1, wherein the formate or salt thereof is hydrogenated with hydrogen obtained from water comprised in the homogenous aqueous solution.
3. The method of claim 2, wherein a heterogeneous catalyst catalyzes the hydrogenation of formate or a salt thereof with water reaction.
4. The method of claim 3, wherein the heterogeneous catalyst is a metal oxide photocatalyst selected from Bi.sub.2WO.sub.6, BiVO.sub.4, LaCoO.sub.3, CuWO.sub.4, BiCu.sub.2VO.sub.6, Au/TiO.sub.2, Cr.sub.2WO.sub.6, or combinations thereof.
5. The method of claim 1, wherein the formaldehyde produced from step (c) is recycled/used in steps (a) and/or (b).
6. The method of claim 1, wherein oxygen gas (O.sub.2) is produced in step (c).
7. The method of claim 1, wherein steps (a), (b), and/or (c) are each performed at a temperature from greater than 0° C. to less than 50° C.
8. The method of claim 1, wherein the transition metal is iron (Fe), ruthenium (Ru), iridium (Ir), copper (Cu), or silver (Ag).
9. The method of claim 1, wherein the leaving group dissociates from the transition metal complex in response to light.
10. The method of claim 9, wherein the transition metal complex is ferricyanide (Fe(CN)6).sup.4−) or a salt thereof.
11. The method of claim 1, wherein the leaving group dissociates from the transition metal in response to the basic pH of the solution.
12. The method of claim 11, wherein the leaving group is a halide.
13. The method of claim 1, wherein the formaldehyde is para-formaldehyde, hydrated formaldehyde, or a combination thereof and the base is NaOH.
14. An aqueous solution having a basic pH, the composition comprising a solution of an aqueous base, formaldehyde, formate, a heterogeneous catalyst, and a homogeneous catalyst comprising a transition metal complex having a coordination bond between a transition metal and a leaving group.
15. (canceled)
16. The aqueous solution of claim 14, wherein the heterogeneous catalyst is a photocatalyst selected from Bi.sub.2WO.sub.6, BiVO.sub.4, LaCoO.sub.3, CuWO.sub.4, BiCu.sub.2VO.sub.6, Au/TiO.sub.2, Cr.sub.2WO.sub.6, or any combination thereof.
17. The aqueous solution of claim 14, wherein the transition metal complex metal is iron (Fe), ruthenium (Ru), iridium (Ir), copper (Cu), or silver (Ag).
18. The aqueous solution of claim 14, wherein the leaving group dissociates from the transition metal complex in response to light or the basic pH of the solution.
19. A system for producing hydrogen (H.sub.2) gas and formate or a salt thereof from formaldehyde, the system comprising: (a) a container comprising the aqueous solution of claim 14; and (b) optionally, a light source for illuminating the aqueous solution.
20. The system of claim 19, wherein the system does not include an external bias to produce hydrogen or formate or a salt thereof
21. The method of claim 7, wherein the temperature is from 10° C. to 40° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description and upon reference to the accompanying drawings.
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and may herein be described in detail. The drawings may not be to scale.
DETAILED DESCRIPTION OF THE INVENTION
[0036] A discovery has been made that provides for an efficient and scalable process for producing hydrogen gas from formaldehyde. The process includes subjecting an aqueous basic solution having a transition metal complex having a coordination bond between a transition metal and a leaving group that dissociates from the transition metal complex in response to light (e.g., iron containing photocatalyst) and/or the basic pH of the solution, formaldehyde (e.g., methanediol or para-formaldehyde or a combination thereof), and a base to light (e.g., natural or artificial light or a combination thereof), and producing hydrogen gas and formate or a salt thereof from the formaldehyde. The formate or salt thereof can be hydrogenated by hydrogen contained in the water to produce formaldehyde, thereby renewing the hydrogen source. As illustrated in non-limiting embodiments in the examples, this process can have 1) large turn-over numbers, amd 2) be operated at relatively low temperatures (e.g., room temperatures such as 15° C. to 30° C., or more preferable 20° C. to 30° C., or even more preferably from 20° C. to 25° C.) and under a variety of conditions, thereby allowing for the efficient and scalable production of hydrogen gas. In certain instances, production of unwanted by-products such as carbon dioxide can be avoided. The method is efficient as the hydrogen evolution is in a homogeneous fashion. Reaction scheme A provides a non-limiting illustration of a method of the present invention using a transition metal complex (e.g., sodium ferrocyanide) as the catalyst for the homogeneous production of hydrogen and formate salt, and a heterogeneous catalyst (e.g., bismuth tungstate) for the subsequent hydrogenation of the formate salt to produce the hydrated form of formaldehyde (methanediol) and oxygen. The formaldehyde can then be dehydrogenated to form formate ion to continue the cycle, with the net result being the production of hydrogen and oxygen.
##STR00003##
[0037] These and other non-limiting aspects of the present invention are discussed in further detail in the following sections.
A. Transition Metal Complex Catalyst
[0038] In some instances, a transition metal complex having a coordination bond between the transition metal and a leaving group acts as a catalyst for the production of formate and H.sub.2 from formaldehyde. The transition metal complex can undergo a reversible dissociation reaction of at least one leaving group. Without wishing to be bound by theory, it is believed that the dissociation of at least one leaving group can produce a transient electrophilic species. A non-limiting example of a transition metal complex catalyst undergoing a dissociation reaction is shown in equation (10) below:
[M.sup.a(Z.sub.n).sup.b(Lo).sup.x].sup.y⇄[M.sup.a(Z.sub.n).sup.b].sup.y+(L.sub.o).sup.x (10)
where M is a transition metal having a charge a, Z is one or more ligands bonded to the metal with a total charge of b, L is one or more leaving group with total charge of x, and a is a positive integer from 0 to 6, preferably 0 to 3, b is an negative integer from 0 to −5, x is a negative integer from −1 to −2, y is the total charge of the transition metal complex, and n and o are the atomic ratio relative to M, where n ranges from 0 to 6 and o ranges from 1 to 3. In some instances y is 0, −1, −2, −3, −4, −5, or −6.
[0039] The transition metal complex can react with nucleophiles in the reaction mixture, for example, hydroxide ion as shown in equation (11) below.
[(M).sup.a(Z.sub.n).sup.b(L.sub.o).sup.x].sup.y+(OH.sup.−).sub.p⇄[(M).sup.a(Z.sub.n).sup.b(OH.sup.−).sub.p].sup.y (11)
[0040] where M is a transition metal having a charge a, Z is one or more ligands bonded to the metal with a total charge of b, L is one or more leaving group with total charge of x, and a is a positive integer from 0 to 6, preferably 0 to 3, b is an negative integer from 0 to −5, x is a negative integer from −1 to −2, y is the total charge of the transition metal complex, and n, o, and p are the atomic ratio relative to M, where n is ranges from 0 to 6, o ranges from 1 to 3, and p ranges from 0 to 1. In some instances y is 0, −1, −2, −3, −4, −5, or −6.
[0041] Without wishing to be bound by theory, it is believed that the [(M).sup.a(Z.sub.n).sup.b(OH.sup.−).sub.p].sup.y species can react with small organic molecules (e.g., formaldehyde in either intact or hydrated form), followed by reductive elimination of hydrogen and consequent formation of the formate anion. Alternatively, the partly deprotonated form of methanediol (CH.sub.2(OH).sub.2), as obtained from the attack of hydroxide ion to p-formaldehyde, may also directly coordinate to the [(M).sup.a(Z.sub.n).sup.b(OH).sub.p].sup.y intermediate to form the same species.
[0042] In some instances, the transition metal in the transition metal complex catalyst can be, for example, iron (Fe), ruthenium (Ru), iridium (Ir), or silver (Ag). Preferably, the transition metal is Fe(II), Ru(III), Ir(III), Cu(I), or Ag(I). In some instances, the leaving group (L) can be from two general categories: (1) leaving groups that dissociate from the transition metal complex in response to light and (2), leaving groups that dissociate from the transition metal complex in response to the basic pH of the solution. The former category of leaving groups can include, for example, CN.sup.−. The latter category can include, for example, halides, including fluoride (F.sup.−), chloride (Cl.sup.−), bromide (Br.sup.−), iodide (I.sup.−), or astatide (At.sup.−). Ligand Z can be the same or different than leaving group L. In some embodiments, Z can be an inorganic ligand, an organic ligand or both. Non-limiting examples of organic groups include aromatic groups, a cyano group, a substituted cyano group, an acetate group, a thiocyanate group, an aminidate group, a nitrate group, or combinations thereof. Non-limiting examples of inorganic groups include a halide, phosphate, or both. In some complexes Z is not necessary (e.g., when M has a charge of +1).
[0043] In some instances, the transition metal complex contains iron and has a cyano (CN.sup.-) leaving group. The iron containing catalyst can be a saturated 18-electron complex with Fe(II) in an octahedral, strong ligand-field. The iron containing catalyst can undergo a reversible dissociation reaction of at least one leaving group upon irradiation with visible light. Without wishing to be bound by theory, it is believed that the dissociation of at least one leaving group can produce a transient penta-coordinated 16-electron species isolobal with an organic carbocation. Such an electrophilic species can react with nucleophiles. A non-limiting example of such an iron(II) complex is ferrocyanide ([Fe(CN).sub.6].sup.4−). In this instance, leaving group CN and ligand Z are the same group. Ferrocyanide is available from many commercial manufacturers, for example, Sigma Aldrich® (USA), as sodium ferrocyanide decahydrate ([(CN).sub.6Fe]Na.sub.4(H.sub.2O).sub.10). A non-limiting example of an iron containing catalyst, ferrocyanide, undergoing a reversible dissociation reaction is shown in equation (12) below.
[Fe(CN).sub.6].sup.4⇄[Fe(CN).sub.5].sup.3−+CN.sup.− (12)
The iron containing catalyst can react with nucleophiles in the reaction mixture, for example, hydroxide ion as shown in equation (13) below.
[Fe(CN).sub.5].sup.3−+OH.sup.−⇄[Fe(CN).sub.5(OH)].sup.4− (13)
[0044] Without wishing to be bound by theory, it is believed that the [Fe(CN).sub.5(OH)].sup.4− species is responsible for the reaction with small organic molecules (e.g., formaldehyde in either intact or hydrated form), followed by reductive elimination of hydrogen and consequent formation of the formate anion as shown in the reaction pathway (B) below. Alternatively, the partly deprotonated form of methanediol (CH.sub.2(OH).sub.2), as obtained from the attack of hydroxide ion to p-formaldehyde, may also directly coordinate to the 16-electron [Fe(CN).sub.5].sup.3− intermediate to form the same species as shown in reaction pathway (B) below, where Z is CN, a is +2, n is 5, and b is −5.
##STR00004##
[0045] A non-limiting example of a transition metal complex undergoing a reversible dissociation reaction under basic pH is shown in reaction pathway (C) below. In a preferred embodiment, Z and L are halides.
##STR00005##
where M is a transition metal having a charge a, Z is a ligand bonded to the metal with a charge of b, L is a leaving group with a charge of x, and a is a positive integer from 0 to 6, preferably 0 to 3, b is an negative integer from 0 to −5, x is a negative integer from −1 to −2, y is the total charge of the transition metal complex, and n, o, and p are the atomic ratio relative to M, where n is 0 to 6, o is 1 to 3, p is 0 to 1, and y is 0, −1, −2, −3, −4, −5, or −6.
B. Hydrogenation Photocatalyst
[0046] The hydrogenation catalyst can be any catalyst capable of catalyzing a hydrogenation reaction as shown in reaction Scheme (D).
##STR00006##
where X is a metal cation.
[0047] The hydrogen source can be water and/or hydrogen evolved in the reaction of the formaldehyde with the transition metal complex catalyst. In some embodiments, the hydrogenation catalyst is a heterogeneous catalyst capable of catalyzing the hydrogenation of formate a salt thereof with hydrogen reaction. The catalyst can be a heterogeneous metal oxide photocatalyst. The photocatalyst can include active metals such as bismuth (Bi), tungsten (W), chromium (Cr) vanadium (V), lantheum (La), cobalt (Co), copper (Cu) gold (Au) or any combination thereof. Non-limiting examples of the photocatalyst include Bi.sub.2WO.sub.6, BiVO.sub.4, LaCoO.sub.3, CuWO.sub.4, BiCu.sub.2VO.sub.6, Au/TiO.sub.2, Cr.sub.2WO.sub.6, or combinations thereof. The metal oxide photocatalyst can be obtained from a commercial source (e.g., Sigma-Aldrich®, USA) or prepared from metal precursors such as metal nitrates.
C. Reactants and Medium for Production of Hydrogen, Formate, Formaldehyde
[0048] 1. Reactants
[0049] The reactants in the step of producing formate and H.sub.2 can include formaldehyde, paraformaldehyde, or other organic molecules that release formaldehyde in aqueous solution. Formaldehyde can be formaldehyde, aqueous formaldehyde solutions (for example 37% in water), para-formaldehyde, or combinations thereof. para-Formaldehyde is the polymerization of formaldehyde with a typical degree of polymerization of 1 to up to 100 units. Aqueous formaldehyde (methanediol) and para-formaldehyde are available from many commercial manufacturers, for example, Sigma Aldrich® (USA). In addition, reactants can include small organic molecules with a terminal aldehyde (RHCO), where R is H or an alkyl group having 1 to 3 carbons. The basic reagent can include a metal hydroxide (MOH or M(OH).sub.2), where M is a alkali or alkaline earth metal. Non-limiting examples of alkali or alkaline earth metals include lithium, sodium, potassium, magnesium, calcium, and barium. In a preferred embodiment, the base is sodium hydroxide (NaOH). The molar ratio of small organic molecule (e.g., formaldehyde) to base is equal to or less than 2:1, 1.9:1, 1.8:1, 1.7:1, 1.6:1, 1.5:1, 1.2:1, 1.1:1, 1:1, 0.5:1 or any range there between.
[0050] 2. Medium
[0051] The production of hydrogen and formate from formaldehyde, and the production of formaldehyde from formate can be performed in any type of medium that can solubilize the transition metal complex catalyst and reagents. In a preferred embodiment, the medium is water. Non-limiting examples of water include de-ionized water, salt water, river water, canal water, city canal water, mixtures thereof, or the like.
D. Hydrogen and Oxygen Production from Aqueous Formaldehyde
[0052] Hydrogen and formate can be produced by irradiating, with light, an aqueous composition having a basic pH, formaldehyde, and a homogeneous transition metal complex catalyst and a heterogeneous metal oxide photocatalyst. In preferred instances, the transition metal complex catalyst and the formaldehyde are partially or fully solubilized within the aqueous composition.
[0053] System 100 can also be used in embodiment when the leaving group dissociates in response to the basic pH of the solution (for example, as shown in pathway (C) above). System 100 is particularly suited to methods that use a transition metal complex catalyst having a leaving group that dissociates from the transition metal complex in response to pH. In such a system, light source 104 is not necessary to promote the production of formate ion and hydrogen. A light source can be used to promote the hydrogenation of formate ion to formaldehyde.
[0054] When equimolar solutions of p-formaldehyde and sodium hydroxide are combined, a slow Cannizzaro's disproportionation to MeOH and (HCOO)Na can occur as shown in equation (14) below. The addition of a catalytic amount of the transition metal catalyst containing does not appear to inhibit this disproportionation.
##STR00007##
[0055] The production of formate (e.g., sodium formate) can be as illustrated in the reaction pathways (A), (B), and (C) above and equation (15) below.
CH.sub.2O(l)+NaOH(aq).fwdarw.H.sub.2(g)+HCOONa(aq) Δ=−91 kJ/mol (15)
[0056] Without wishing to be bound by the theory, the production of hydrogen is in the homogeneous phase of the aqueous mixture. The spent transition metal complex (e.g., (M).sup.a(Z.sub.n).sup.b) can be precipitate or be precipitated from the solution by addition of acid to increase the pH of the solution. The resulting precipitate can be removed, or substantially removed, through known solid/liquid filtration methods (e.g., centrifugation, filtration, gravity settling, etc.). In some embodiments, the transition metal complex is not removed or is partially removed from the solution. The formate (or formic acid), which is also dissolved in the solution, can then be used as a carbon source for production of formaldehyde or the hydrated form of formaldehyde (methanediol).
[0057] In some embodiments, the sodium formate can be used as a starting material to generate oxygen and formaldehyde in situ using the heterogeneous metal oxide photocatalyst. For example, a solution of sodium formate, homogeneous catalyst, heterogeneous metal oxide photocatalyst can be irradiated to produce formaldehyde and oxygen. The formaldehyde (methanediol) formed in situ can then be reduced to form hydrogen and formate by contact with the homogenous catalyst in response to light or change in base to continue the cycle.
[0058] Notably, no carbon dioxide is formed during the production of formate and hydrogen and the formaldehyde starting material is regenerated through the hydrogenation of formate reaction. Thus, the process can be considered a cyclic “green” process. Furthermore, system 100 does not require the use of an external bias or voltage source, although one can be used if so desired. Further, the efficiency of system 100 allows for one to use formaldehyde as a hydrogen storage agent and formate as a carbon source.
EXAMPLES
[0059] The present invention will be described in greater detail by way of specific examples. The following examples are offered for illustrative purposes only, and are not intended to limit the invention in any manner. Those of skill in the art will readily recognize a variety of noncritical parameters which can be changed or modified to yield essentially the same results.
Example 1
(Materials and Testing Procedures For Production of Hydrogen from Formaldehyde)
[0060] Materials. All materials were purchased from Sigma-Aldrich® (USA). Chemicals were used without further purification. If not specifically mentioned, all reactions were carried out in distilled water without degassing or other modifications.
[0061] Product Analysis. H.sub.2, CO.sub.2, CO and O.sub.2 gas identification and detection was carried out with an Agilent 7820A GC equipped with a thermal conductivity detector (TCD), using an Agilent GS-CarbonPlot column (for CO.sub.2) or Agilent HP-Molesieve column (for all other gasses).
[0062] Synthesis of Bi.sub.2WO.sub.6. Sodium tungstate dihydrate (2.5 mmoles) was dissolved in water (30 mL) to form a solution. This solution was added dropwise to aqueous bismuth nitrate (5 mmoles in 20 mL water) while stirring. After addition of the sodium tungstate, the solution was stirred for a further 10 minutes and sonicated for 20 minutes. This solution was poured into a 100 mL pressure tube and water (30 mL) was added. The solution was heated to 160° C. for 20 hours, after which the yellow-white precipitate was collected by centrifuge and washed with water (3×50 mL). The powder obtained was then dried in an oven at 80° C. overnight.
Example 2
(Generation of Formaldehyde from Sodium Formate with Various Catalysts)
[0063] Sodium formate (15 mL, 7.4 mmol of sodium formate) in H.sub.2O and the heterogeneous metal oxide photocatalyst (140 μmol) were mixed together. The reaction mixture was illuminated with a 300 W Xe arc-lamp for 5 hours and the production of oxygen and formaldehyde was monitored.
Example 3
(Generation of Formaldehyde from Sodium Formate with Bismuth Tungstate)
[0064] Sodium formate (15 mL, 7.4 mmol of sodium formate) in H.sub.2O was mixed with the heterogeneous metal oxide photocatalyst (Bi.sub.2WO.sub.6, 140 μmol). The reaction mixture was illuminated with a 300 W Xe arc-lamp for 24 hours and the production of oxygen and formaldehyde was monitored.
H.sub.2O.fwdarw.1/2O.sub.2+2H.sup.++2e.sup.− (16)
2H.sup.++2C+HCOONa.fwdarw.H.sub.2C(OH)(ONa) (17)
[0065] Another reason for the increased oxygen content was further reduction of formaldehyde to methanol, although this was below detection limit of the gas chromatograph. The formic acid to methanol route through formaldehyde is a very well-known pathway for CO.sub.2 reduction, and without wishing to be bound by theory, it is believed this pathway could be responsible for the increased O.sub.2 levels compared to formaldehyde.
Example 4
(Generation of Formaldehyde from Sodium Formate with Bismuth Tungstate)
[0066] Water (15 mL) was placed in a crimp-top vial. To this, sodium formate (7.4 mmoles) was added along with sodium hydroxide (13 mmoles). Once these had dissolved, BiWO.sub.6 (140 μmoles) and Na.sub.4Fe(CN).sub.6 (100 μmoles) were added with vigorous stirring, followed by sealing the vial and placing in front of the light source. The gas production was monitored for up to 24 hours by GC and formaldehyde was monitored by a colorimetric test.
[0067] Formaldehyde determination. To a solution of ammonium acetate (15.4 g) in water (50 mL), acetyl acetone (0.2 mL) and glacial acetic acid (0.3 mL) were added while stirring. This was further diluted with water (49.5 mL) and stored in a refrigerator for up to 3 days. To determine the formaldehyde concentration, the sample (2 mL) was mixed with an equal amount of the acetyl acetone solution (2 mL) and heated to 60° C. for 10 minutes. After cooling for 10 minutes, the absorbance of the solution was measured at 412 nm and compared to a calibration curve.
Example 5
(Generation of Formaldehyde from Sodium Formate in the Presence of Base and Transition Metal Complex Catalyst)
[0068] Sodium formate (15 mL, 7.4 mmol of sodium formate), sodium hydroxide (13 mmoles), homogeneous photocatalyst (Na.sub.4Fe(CN).sub.6, 100 μmoles) and the heterogeneous metal oxide photocatalyst (Bi.sub.2O.sub.6, 140 μmol) was mixed together. The reaction mixture was illuminated with a 300 W Xe arc-lamp for 24 hours and the production of hydrogen and oxygen was monitored.
Example 6
(Comparative Experiments)
[0069] To confirm that the hydrogen was from the dehydrogenation of the photo-generated formaldehyde, Example 4 was repeated two more times while neglecting one of the two catalysts each time (