INTERNET OF THINGS (IoT) ENABLED WIRELESS SENSOR SYSTEM ENABLING PROCESS CONTROL, PREDICTIVE MAINTENANCE OF ELECTRICAL DISTRIBUTION NETWORKS, LIQUID AND GAS PIPELINES AND MONITORING OF AIR POLLUTANTS INCLUDING NUCLEAR, CHEMICAL, AND BIOLOGICAL AGENTS USING ATTACHED AND/OR EMBEDDED PASSIVE ELECTROMAGNETIC SENSORS

Abstract

The invention relates generally to an Internet of Things (IoT) enabled wireless sensor system using attached and/or embedded passive electromagnetic sensors (PES) with distribution hardware. One embodiment of this invention includes a wireless sensor system, which permits process control and predictive maintenance on a utility's electrical transmission and distribution grid. Another embodiment includes a wireless sensor system, which permits process control and predictive maintenance of liquid or gas through a pipeline. Another embodiment includes a wireless sensor system, which permits measurement of breathable air pollutants. Furthermore, a method of manufacturing a protective passive electromagnetic sensor pod and passive electromagnetic sensor equipped distribution hardware components is provided.

Claims

1. A wireless sensor system comprising: a. at least one Passive Electromagnetic Sensor; and b. at least one Electromagnetic Controller Communicator.

2. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is attached to a component of electrical, gas, or liquid distribution hardware.

3. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is embedded in a component of electrical, gas, or liquid distribution hardware.

4. The wireless sensor system of claim 2 where said component of electrical, gas, or liquid distribution hardware is comprised of an electrical grid delivery component selected from the following: conductor wire, fuses, transformers, switches, relays, circuit breakers, bus bars, capacitors, clamps, towers and poles, insulators, connectors, couplings, surge arrestors, stirrups, taps, regulation banks, suppressors, and street light covers.

5. The wireless sensor system of claim 3 where said component of electrical, gas, or liquid distribution hardware is comprised of an electrical grid delivery component selected from the following: conductor wire, fuses, transformers, switches, relays, circuit breakers, bus bars, capacitors, clamps, towers and poles, insulators, connectors, couplings, surge arrestors, stirrups, taps, regulation banks, suppressors, and street light covers.

6. The wireless sensor system of claim 1 further comprising at least one user computing resource.

7. The wireless sensor system of claim 1 further comprising at least one computer with artificial intelligence means.

8. The wireless sensor system of claim 1 further comprising at least one user computer.

9. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is further comprised of a passive acoustic wave sensor.

10. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is further comprised of a passive microprocessor.

11. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is flexible.

12. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is enclosed in a glass pod.

13. The wireless sensor system of claim 12 where said glass pod is coated on the inside with non-conducting material.

14. The wireless sensor system of claim 10 where said passive microprocessor is comprised of at least one electromagnetic power harvester.

15. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor measures phenomena selected from the following: electrical voltage, current, temperature, pressure, humidity, oscillation, deflection, molecule flow rates, rainfall, air pollutants, chemical agents, biological agents, nuclear agents, chemical concentration, chemical composition, or particulate matter.

16. The wireless sensor system of claim 1 where said Electromagnetic Controller Communicator is comprised of: a. an electromagnetic Radio-Frequency (RF) antenna; b. a Radio-Frequency (RF) transceiver; c. a Radio-Frequency (RF) receiver; d. a CPU; e. a data storage device; f. a communications device; and g. algorithm and programming logic means.

17. The wireless sensor system of claim 6 where said user computing resource is comprised of means of inputting maintenance records of equipment faults, reduction of capacity, and other anomalous conditions, receiving sensor information, alarms, machine to machine orders, utility grid wellness maps, and processing inquiries.

18. The wireless sensor system of claim 7 where said artificial intelligence means is comprised of means of exhibiting intelligent behavior, such as learning, demonstrating, explaining, creating correlations and advising its users, creating correlations between sensor data and equipment faults, reduction of capacity, local and inter-area oscillations, and other anomalous conditions and using these newly found correlations to create algorithms of anomalous conditions and sending these algorithms to ECC's.

19. The wireless sensor system of claim 1 where said Passive Electromagnetic Sensor is further comprised of a unique identification within a network of multiple said passive electromagnetic sensors.

20. A method of enabling process control and predictive maintenance comprising the following steps: a. Installing at least one Passive Electromagnetic Sensor as a component of distribution hardware; b. Installing at least one Electromagnetic Controller Communicator in a location physically separated from said Passive Electromagnetic Sensor; c. Activating said Passive Electromagnetic Sensor by receipt of Radio-Frequency pulses from said Electromagnetic Controller Communicator; d. whereby said Passive Electromagnetic Sensor harvests electromagnetic impulses and converts said electromagnetic impulses into an Acoustic Wave; e. Modifying said Acoustic Wave to create a modified wave form based on a phenomena to be measured; f. Transmitting said modified wave form from said Passive Electromagnetic Sensor to said Electromagnetic Controller Communicator, whereby said Electronic Controller Communicator computes said modified wave form into a phenomena measurement value, which generates phenomena measurement information, alarms, orders, and mapping information data; g. Communicating said data by said Electronic Controller Communicator's communication means to a computer, whereby said computer assembles said data into a comprehensive process control and predictive model. h. Transmitting said process control and/or said predictive model to at least one user computer.

21. The method of claim 20 where a passive central processing unit processes modified characteristics of said acoustic wave and computes a value for the phenomena being measured.

22. The method of claim 21 where said Passive Electromagnetic Sensor transmits said value to said Electromagnetic Controller Communicator.

23. The method of claim 22 where said electromagnetic wave is broadcast to said Electromagnetic Controller Communicator using backscatter communication.

24. The sensor system of claim 10 wherein said passive microprocessor is further comprised of a data storage means comprising Random Access Memory or Ferroelectric Random Access Memory.

25. The sensor system of claim 10 wherein said passive microprocessor is further comprised of a power source where said power source is selected from a group comprised of: mechanical vibration, light, radiation, induction, thermal motion, fuel cell, or electromagnetic waves.

26. The sensor system of claim 10 wherein said passive microprocessor is further comprised of programming logic means.

27. The sensor system of claim 10 wherein said passive microprocessor is further comprised of algorithms.

28. A method of computing a phenomena value from a modified acoustic wave, comprising the steps of: a. An electromagnetic controller communicator emitting an electromagnetic wave where said electromagnetic wave is captured by an inbound interdigital transducer located on a passive electromagnetic sensor; b. Wherein said interdigital transducer converts said electromagnetic wave to an acoustic wave, which travels along a propagation path; c. Wherein said acoustic wave passes through a test delay gap and is modified based on the presence of a phenomena; d. Wherein a modified acoustic wave passes through an outbound interdigital transducer and is reflected back to said electromagnetic controller communicator for computation of said phenomena value.

29. The method of computing a phenomena value from a modified acoustic wave of claim 28 wherein said electromagnetic controller communicator compares said computed phenomena value to a set of normal and anomalous values to determine if said computed phenomena value represents an anomalous condition.

30. The method of computing a phenomena value from a modified acoustic wave of claim 29 further comprising the step of said electromagnetic controller communicator executing preprogrammed orders based on the finding of said anomalous condition.

31. The method of computing a phenomena value from a modified acoustic wave of claim 30 further comprising the step of said electromagnetic controller communicator communicating said phenomena value to a grid monitoring system.

32. A method of computing a phenomena value from a modified acoustic wave, comprising the steps of: a. An electromagnetic controller communicator emitting an electromagnetic wave where said electromagnetic wave is captured by an inbound interdigital transducer located on a passive electromagnetic sensor; b. Wherein said inbound interdigital transducer converts said electromagnetic wave to an acoustic wave, which travels along a propagation path; c. Wherein said acoustic wave passes through a test delay gap and is modified based on the presence of a phenomena; and d. Wherein a modified acoustic wave is analyzed by an onboard microprocessor, where said microprocessor computes a phenomena value.

33. The method of computing a phenomena value from a modified acoustic wave of claim 32 wherein said microprocessor compares said computed phenomena value to a set of normal and anomalous values to determine if said computed phenomena value represents an anomalous condition.

34. The method of computing a phenomena value from a modified acoustic wave of claim 33 further comprising the step of said microprocessor communicating said phenomena value to a grid monitoring system.

35. The method of computing a phenomena value from a modified acoustic wave of claim 33 further comprising the step of said microprocessor executing preprogrammed orders based on the finding of said anomalous condition.

36. The method of computing a phenomena value from a modified acoustic wave of claim 32 wherein said phenomena value is transmitted back to said electromagnetic controller communicator.

37. The method of computing a phenomena value from a modified acoustic wave of claim 36 further comprising the step of said electromagnetic controller communicator communicating said phenomena value to a grid monitoring system.

38. The method of computing a phenomena value from a modified acoustic wave of claim 37 wherein said electromagnetic controller communicator compares said computed phenomena value to a set of normal and anomalous values to determine if said computed phenomena value represents an anomalous condition.

39. The method of computing a phenomena value from a modified acoustic wave of claim 38 further comprising the step of said electromagnetic controller communicator executing preprogrammed orders based on the finding of said anomalous condition.

40. A method of utilizing modified acoustic waves to enable process control and predictive maintenance comprising the steps of: a. harvesting of a first electromagnetic wave by a passive electromagnetic sensor; b. converting said electromagnetic wave to an acoustic wave; c. modifying said acoustic wave based on a phenomena to be measured; d. transmitting a modified acoustic wave to a microprocessor of said passive electromagnetic sensor or an electromagnetic controller communicator; e. whereby said microprocessor or electromagnetic controller communicator computes a value for said phenomena to be measured; f. transmitting said value to a network, whereby said network processes said value and determines whether said value is anomalous by comparison of said value with a known relational module; and g. whereby programming logic of said network enables process control and predictive maintenance commands based on said comparison of said value with said known relational module.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0085] FIG. 1. A passive acoustic wave (AW) sensor made of a flexible piezoelectric polymer substrate allowing for the modification of an acoustic wave whose modification allows for the measurement of a phenomena such as electrical voltage, electrical current, temperature, etc.

[0086] FIG. 2. A passive microprocessor made of a flexible piezoelectric polymer capable of computational analysis.

[0087] FIG. 3. Passive Electromagnetic Sensor (PES) capable of measuring the modification of an acoustic wave and calculating a phenomena value from that modification resulting in a measurement of electrical voltage, electrical current, temperature, etc.

[0088] FIG. 4. Electrical diagram of a PES that includes a passive acoustic wave sensor and a passive microprocessor component.

[0089] FIG. 5. Passive CPU printed on a flexible piezoelectric polymer substrate.

[0090] FIG. 6. Protective glass pod that is inert to electricity, electromagnetic waves, solar radiation, and dissipates heat, and has a high abrasion and crush factor. These pods can have the gap line closed or open to allow exposure to the environment and can be flat or curved.

[0091] FIG. 7. PES encased in a glass pod. The encased PES allows the PES to be added as a manufactured component of distribution hardware such as a utility's electrical grid hardware, a company's pipeline hardware, or a municipality's lighting and building hardware.

[0092] FIG. 8. Electromagnetic Controller Communicator (ECC) is a small computer powered by solar energy. The ECC may compute phenomena, and processes measurements it receives from many sensors. The ECC maps the phenomena data, which creates a wellness map. The ECC compares the resulting multidimensional phenomena information to normal and abnormal relational models. Matches to abnormal relational models result in alarms and or commands issued to other machines to restore the wellness of the utility grid in transformers.

[0093] FIG. 9. ECC releasing electromagnetic waves in an environment saturated with PES. The PES send back phenomena measurement using backscatter communication.

[0094] FIG. 10. Aluminum Conductor Steel Reinforced (ACSR) power line used to transmit and distribute electrical energy from power generation stations to distribution stations to consumers. Curved PESs are attached to the ACSR wire as a manufactured component of the ACSR.

[0095] FIG. 11. Cutout fuse is a combination of a fuse and a switch, used in primary overhead feeder lines and taps to protect distribution transformers from electrical surges and overloads. Curved PES are embedded as a component of the composite tube surrounding the fuse wire.

[0096] FIG. 12. Pole mount transformers are distribution transformers that provides the final voltage transformation in the electric power distribution system, stepping down the voltage used in the distribution lines to the level used by the customer. Flat PESs are attached to each of the three phases of the transformer voltage.

[0097] FIG. 13. A utility's distribution power pole with ACSR, Cutout fuse, and transformer of a type that represents millions of units in the United States. The distribution power pole has a ECC and the ECC's solar array on the side opposite of the transformer.

[0098] FIG. 14. A utilities electrical distribution grid with an ECC located at one in 5 power poles. The ECC sits in an area saturated by PESs which are embedded as a manufactured component of the ACSR power line, cutout fuses and transformers.

[0099] FIG. 15. Oil pipeline pipe. There are PESs attached to the outer skin of the pipeline. The PESs can be sealed or have the acoustic wave components gap line open to the environment.

[0100] FIG. 16. Oil pipeline pump. There are PESs attached to the outer skin of the impeller. The PESs can be sealed or have the acoustic wave components gap line open to the environment.

[0101] FIG. 17. Oil pipeline valve. There are PESs attached to the outer skin of the pipeline. The PESs can be sealed or have the acoustic wave components gap line open to the environment.

[0102] FIG. 18. A company's oil and gas pipeline with ECCs located at various intervals. The ECC sits in an area saturated by PESs which are embedded as a manufactured component of the pipe, pumps, and valves.

[0103] FIG. 19. Municipality's lighting grid street light. The PES are embedded to the top surface of the light fixture. The PESs are also embedded in the glass or plastic cover of the light fixture.

[0104] FIG. 20. A municipality's street light grid with ECCs located every fifth light. The ECC sits in an area saturated by PESs which are embedded as a manufactured component of the light fixtures.

[0105] FIG. 21. Building window and wall located in a municipality with ECCs located at various intervals. The ECC sits in an area saturated by PESs which are embedded as a manufactured component of windows, walls, doors, roofs, and other architectural components.

[0106] FIG. 22. Peer to peer network composed of an ECC, a user computer, a distributed computing resource, and a supercomputer.

[0107] FIG. 23. In the peer to peer network of the invention, the ECC is positively identified by the other network devices and allowed to add its phenomena measurements, alarms, orders, maps, and information as a block in a blockchain, making these items trustworthy.

[0108] FIG. 24. a municipal's IOT network of ECC's and PES with real-time monitoring, alarms, orders, and wellness data. The invention moves the IOU, CU, or municipality from preventive to predictive action.

DETAILED DESCRIPTION OF THE INVENTION

[0109] The present invention is directed to an Internet of Things (IoT) enabled wireless sensor system permitting process control and predictive maintenance on a utility's electrical transmission and distribution grid and/or an Internet of Things (IoT) enabled wireless sensor system permitting process control and predictive maintenance on a company's liquid and gas pipeline and/or an Internet of Things (IoT) enabled wireless sensor system permitting measurement of indoor and outdoor air pollutants using embedded or attached Passive Electromagnetic Sensors (PES).

[0110] In one embodiment, the wireless sensor system is made up of the following components: one or multiple passive electromagnetic sensor (PES) FIG. 3, composed of a passive acoustic wave sensor FIG. 1 and a passive microprocessor FIG. 2, enclosed in a specialty glass pod, FIG. 6, one or multiple Electromagnetic Controller Communicators (ECC) FIG. 8, one or user computers 63, one or multiple supercomputers 65 housing artificial intelligence means, databases, algorithms, one or multiple distributed computing resources 64.

[0111] The PES is a miniature passive computer sensor FIG. 3, being comprised of a rigid or flexible piezoelectric polymer based passive acoustic wave sensor. FIG. 1, combined with a passive microprocessor, FIG. 2. The acoustic wave (AW) sensor, FIG. 1, being comprised of a flexible piezoelectric polymer substrate 1, one or more interdigital transducers (IDT) 3 & 7, a delay gap having films 4, barriers 5, gates 6, gratings 2 & 8, and other test barriers on the AW sensor FIG. 1. The inbound IDT 3 on the AW sensor FIG. 1 harvests electromagnetic waves 24 and converts the electromagnetic waves into an acoustic wave propagated over the piezoelectric substrate 1. The acoustic wave's amplitude, frequency, phase and or period is modified as the acoustic wave passes over delay gap tests such as films 4, barriers 5, gates 6, gratings designed to interact with the environment and modify the acoustic wave based on the phenomena being measured. The measurement of the modification of the acoustic wave is used to compute the measurement value of phenomena such as electrical voltage, electrical current, temperature, pressure, humidity, oscillation, deflection, molecule flow rates, rainfall, air pollutants, chemical agents, biological agents, nuclear agents, chemical concentration, chemical composition, and particulate matter. The microprocessor FIG. 2 is composed of an antenna 12, a demodulator 10, one or more electromagnetic power harvester(s) 15-22, a voltage controller FIG. 23, a central processing unit (CPU) 9, a modulator 11. The microprocessor component of the PES becomes active when it receives electromagnetic waves from the antenna 36 and transceiver 38 on the ECC. The Antenna 12 harvests these electromagnetic waves and converts the wave to alternating current 13. The alternating current is converted to direct current through the use of diodes, 15, 17, 19, 21. The DC current is then stored in capacitors 16,18,20,22. The voltage regulator 23 regulates the energy in the capacitors 16,18,20,22 to an acceptable level for use by the CPU 9. The voltage regulator 23 releases energy to the CPU once an acceptable level is reached in the capacitors 16,18,20,22. The CPU 9 is powered to execute its computational function, such as computing the phenomena value from a modified acoustic wave designed to measure voltage. The CPU's onboard logic means causes transistor(s) in the antenna 12 to switch, changing the reflection coefficient of the antenna 12. The modulator 11 varies the properties of a Radio-Frequency waveform being received from the ECC 47, called the carrier signal, with a modulating signal that contains the computed phenomena measurement, which is then transmitted back to the ECC 48. The use of the transistors in the antenna 12 and modulator 11 allows the PES to reflect back the ECC's radio waves 48 containing data and information. This transmission method, called backscatter communication, allows the PES FIG. 3 to use much less power than trying to create a new radio wave to send data back to the ECC 47. The PESs also communicate between each other by acting as a relay for a more distant PESs 48. PESs FIG. 3 are manufactured in such a way as to allow these sensors a unique identification, a unique frequency, and a unique host hardware category type identification (ACSR conductor wire, fuse, transformer, pipe, valve, light cover, wall, window, etc.). The segregation of PESs into categories allows the ECC to emit specific electromagnetic waves that are answered by only that category. For example, PESs measuring electrical voltage may have an antenna that only receives radio waves of 13.56 MHz. When the ECC emits electromagnetic waves in 13.56 MHz, only voltage PESs respond. This segregation lessens the ECC's workload by reducing data and information coming to an ECC in an environment saturated with thousands of PESs. Each PES FIG. 3 is encased in a specialty glass pod. The pods can be flat 32 or have a curved bottom 34 for attachment to a host device like ACSR conductor wire 34. Once the PES is contained in the glass pod, the PES can be attached onto or embedded into distribution hardware such as utility distribution hardware FIGS. 10-12, attached or embedded into a company's liquid and gas pipeline hardware FIGS. 15-17, and attached or embedded into a municipalities lighting and building environment hardware, FIGS. 19 & 21.

[0112] The Electromagnetic Controller Communicator (ECC) FIG. 8 is comprised of an electromagnetic Radio-Frequency (RF) antenna 36, an encoder 40, Radio-Frequency (RF) transceiver 38, capable of frequency modulation, a Radio-Frequency (RF) receiver 37, a decoder 39, a CPU 41, data storage device 42, a battery 43, global positioning system device 44, cellular communications device 45, algorithm, and programming logic means. The ECC both sends 24 and receives 48 electromagnetic waves. The ECC can have its algorithms and programming logic updated over its cellular interface 45. These algorithm and programming logic upgrades, created by the artificial intelligence located in the super computer 65, will continue to become more accurate over time. Each ECC has its own unique identity and can communicate its GPS location.

[0113] One or more user computers 63 are capable of processing inquiries, inputting maintenance records of equipment faults, inputting reduction of capacity, and other anomalous conditions. The user computer can also receive sensor information, alarms, system orders, and utility grid wellness maps.

[0114] One or more distributed computing resources 64 are capable of processing quantities of computations and sophisticated data analytics and calculations.

[0115] One or more supercomputers 65 are comprised of artificial intelligence (AI) means with upload feeds of data and information from each ECC. The AI is capable of exhibiting intelligent behavior, such as learning, demonstrating, explaining, creating correlations and advising its users. The AI is capable of creating correlations between sensor data and equipment faults, sensor data and reduction of capacity, sensor data and other anomalous conditions local and inter-area oscillations. The AI uses these newly found correlations to create algorithms of anomalous conditions and sends these algorithm updates to each ECC.

[0116] These components are connected as follows: A wireless sensor system comprised of hundreds or thousands of uniquely identifiable PES 32-35, communicating using electromagnetic waves 24 & 48, with an ECC 47. The system has hundreds of ECCs being placed at every mile of a utility's electrical transmission and distribution grid FIG. 14, a company's liquid and gas pipeline FIG. 18, and municipalities lighting FIG. 20, and building environment FIG. 21. Installation of PES's and ECC's occurs as host components are installed as part of routine maintenance and system upgrades of distribution hardware. Each ECC is connected to one or more super computers 65, housing artificial intelligence, through the Internet FIG. 12.

[0117] It should further be noted that the system is installed when PES are embedded or attached as a component in the manufacture of utility transmission and distribution hardware including ACSR conductor wire FIG. 10, fuses FIG. 11, transformers FIG. 12, switches, relays, circuit breakers, bus bars, capacitors, clamps, towers and poles, insulators, connectors, couplings, surge arrestors, stirrups, taps, regulation banks, suppressors, and street light covers. The system is installed when PESs are embedded or attached as a component in the manufacture of a company's liquid or gas pipeline distribution hardware such as pipe FIG. 15, pumps FIG. 16, and valves FIG. 17, etc. The system is installed when PESs are embedded or attached as a component in the manufacture of a municipalities lighting distribution hardware such as light covers, poles FIG. 19, or building environment hardware such as walls, windows etc. FIG. 21. These distribution hardware components serve as hosts for the sensors, which are physically separated from the ECC FIG. 9 and all other components. The ECC are physically separated from the user computer terminals. The ECC is physically separated from the super computer FIG. 22. The ECC are physically separated from distributed computational resources FIG. 22.

[0118] In order to make the PES capable of withstanding exposure to the elements for decades and make it capable of being installed as a component of distribution hardware where it will be crushed and abraded, it must be encased. One solution is to encase the passive electromagnetic sensor (PES) in a specialty glass pod 32-35. This solution is beneficial because the glass pod is inert to electrical energy, doesn't impede electromagnetic waves, can be made to reflect solar radiation, and dissipate heat. Glass does not conduct electricity, making it ideal for an electrical environment full of leaking voltage. The electromagnetic waves being generated by the ECC to power the PES are large enough to pass through the glass pod. The inside of the pod can be made opaque, eliminating solar radiations degradation of the PES. The inside of the pod can be made a vacuum filled with argon and so allow the PES to better dissipate heat. The glass pod can be curved to match the outside diameter of distribution hardware such as ACSR conductor wire, the curvature of a pipeline pump, valve or pipe. The PES pod can also be made so the delay gap tests in the AW part of the PES is open to the environment 27 & 30.

[0119] The PES pod 26-31 is manufactured on a glass sheet production line. Specialty glass, such as alkali-aluminosilicate glass, is used to increase the surface compression value of the glass and make it impervious to shock. These specialty glasses have completed an ion exchange process that creates an internal tension in the glass that imparts an ultra-high surface compression value. Such glass has a Vickers hardness test rating of 622 to 701. This hardness and surface compression value exceeding 10,000 lbs, per inch allows the encased PES to be installed as a manufactured component of distribution hardware using production machinery, where it may be crushed or abraded. This also allows the sensor a higher likelihood of not being destroyed as its host is installed in an electrical distribution grid, pipeline, municipal light grid, or on a building.

[0120] The inside of two separate curved sheets, top and bottom of the enclosure pod, are coated with synthetic silicone or some other non-conducting light-colored opaque material. The silicone coating is applied by charging the glass to 30,000 volts under specific heat conditions. A thin layer of silicone coats and fuses to the inside surface of the glass, making it white, and reduces the PES's exposure to solar radiation over decades of exposure. The synthetic silicone is non-conducting and does not interfere with the transmission of radio waves from the ambient environment to the vacuum sealed passive electromagnetic sensor or vice a versa.

[0121] On the glass sheet production line, an electromagnetic sensor is deposited on a wafer of curved specialty glass that has been coated with synthetic silicone to reduce exposure to solar radiation. The curve of the glass matches the outside diameter of a component of distribution hardware such as ACSR conductor wire FIG. 10, cut out fuse fiberglass tube 51 and wire, transformer bushing 82, etc. An epoxy layer may be applied to the top and bottom of the PES before a second sheet of specialty glass, coated on the inside, is used to cover the electromagnetic sensor. A trip through a series of progressively hotter flames softens the glass. A press then moves in to squash the four sides of the glass, encasing the electromagnetic passive sensor in the glass. At the same time the press makes a tiny hole in the glass chamber. Later in the production cycle, air is removed from the chamber, and replaced with argon gas through this vent hole 28 & 31. Argon gas is an inert gas and resists heat build-up in the now enclosed PES pod. The vent hole is closed using flame, and the PES is sealed inside its pod in argon gas. In other embodiments, the pod can be made of non-conducting, ultra violet radiation blocking polymers, or porcelain ceramics. The adhesive can be various kinds of epoxies.

[0122] To manufacture PES equipped distribution hardware components, the completed PES pod 32 & 34 is placed in a magazine. As the outer layer of the ACSR conductor wire is spun around the steel core, a single component silicone adhesive is deposited ⅜″ thick for the length of the pod, plus 10% on each end. In a second station, a mechanical arm attaches the curved pod along the long axis of the ACRS as it is reeling out. The process is executed in a humid environment, allowing for quick cure of the silicone-based adhesive that links the pod to the outer layer of metal. The ACSR is rolled onto spools as it normally is. Due to the nature of the glass pod and the curve of the pod, the pod is not crushed or destroyed as the ACSR is wound under tension.

[0123] In another embodiment, the attachment of the PES pod to the cutout fuse tube 52 is the same as for ACSR above. The PES pod is placed in a magazine. After the cutout fuse tube is cut to size, a single component silicone adhesive is deposited ⅜″ thick for the length of the pod, plus 10% on each end. In a second station, a mechanical arm attaches the curved pod along the inside long axis of the cutout fuse tube. The process is executed in a humid environment, allowing for quick cure of the silicone-based adhesive that links the pod to the inside of the cutout tube. The cut-out tube continues in its manufacture process as normal. Due to the nature of the glass pod and the curve of the pod, the pod is not crushed or damaged when the cutout fuse wire is threaded through the fuse tube.

[0124] In yet another embodiment, the completed PES pod is placed in a magazine. As the complete transformer rolls down the production line, a single component silicone adhesive is deposited ⅜″ thick for the length of the pod, plus 10% on each of the Wye or Delta bushing. In a second station, a mechanical arm attaches the curved pod along the inside long axis of the Wye or Delta bushing of the transformer. Due to the nature of the glass pod and the curve of the pod, the pod is not crushed or damaged when the complete transformer is packaged, transported, and installed.

[0125] It should also be noted that the complete PES pod can be installed manually post distribution hardware installation into the electrical transmission and distribution grid, pipeline system, or municipal light grid.

[0126] In a preferred embodiment, a method of enabling process control and predictive maintenance associated with the disclosed device comprises the following steps:

[0127] The wireless network system functions as the distribution hardware serving as host devices (ACSR conductor wire FIG. 10, Fuses FIG. 11, transformers FIG. 12, gas pipeline pipe FIG. 15, gas pipeline pump FIG. 16, gas pipeline valve FIG. 17, street light assembly FIG. 19, Building component FIG. 21) are installed in the utility's electrical transmission and distribution grid FIG. 13, the company's liquid or gas pipeline FIG. 18, or the municipality's light grid FIG. 20 and building environment FIG. 21 as part of maintenance or upgrade. Similarly, the ECC's are mounted throughout the utility grid FIG. 14, and/or pipeline FIG. 18, and/or municipal light grid FIG. 20 or building environment. Upon installation, the ECC FIG. 8 begins generating and emitting one or more electromagnetic waves 24 through its transceiver 38 and antenna 36. The acoustic wave (AW) sensor FIG. 3, 32-35 both embedded and attached, is activated when it receives electromagnetic waves in a frequency corresponding to its Input Interdigital Transducer (IDT) 3. AW sensor FIG. 1 harvests the electromagnetic waves by passing the electromagnetic energy through its interdigital transducers 3. The pulse is converted into an AW on the sensor using the piezoelectric effect. The amplitude, frequency, phase, and period properties of the AW are modified by being forced to travel over films 4, barriers 5, gates 6, gratings 2 & 8 in the delay gap on the acoustic wave chip FIG. 1. These gap tests are designed to modify the acoustic wave based on the phenomena being measured. The modified acoustic wave is changed back from an acoustic wave to an electromagnetic wave by the outbound IDT 7, which passes the electromagnetic wave to the demodulator on the microprocessor on the PES FIG. 2. If the PES doesn't have a central processing unit, the modified acoustic wave is broadcast to the ECC using backscatter communication. The microprocessor onboard the PES is also activated when it receives electromagnetic waves 24 corresponding to its antenna frequency. The electromagnetic waves cause the electrons in the microprocessor's antenna 12 to create alternating current 13, governed by Maxwell's equations. Diodes located in the power harvester 15,17, 19, 21 allow current to pass in a single direction, converting the antenna's alternating current into direct current. The direct current created is stored by capacitors 16, 18, 20, 22. The voltage regulator 23 manages voltage conditions until acceptable voltage is achieved. The voltage supervisor manages the upper and lower voltage limits acceptable for the microprocessor, making it capable of computational analysis. The CPU 9 receives the modified acoustic wave from the outbound IDT 7 of the FIG. 1. Using programming logic, the microprocessor processes the modified characteristics of the AW and computes a value for the phenomena. The microprocessor logic causes transistor(s) in the antenna 12 to switch, changing the reflection coefficient of the antenna. The modulator 11 varies the properties of a electromagnetic waveform, called the carrier signal, with a modulating signal that contains the computed phenomena measurement, which is then transmitted back to the ECC. This allows the PES to send data back to the ECC as a reflection of the RF source signal, called backscatter communication. Backscatter communication reduces the power required to operate the PES. Multiple PESs form a peer-to-peer network (P2P) and may also act as a repeater for PES sensors more distant from the Electromagnetic Controller Communicator (ECC) FIG. 8.

[0128] The ECC are placed on power poles FIG. 14, in pipeline areas FIG. 18, on municipality lighting poles FIG. 20, or other appropriate locations within range of the PESs. The transceiver 38 onboard the ECC FIG. 8 begins to emit one or more Radio-Frequency (RF) pulses on a fixed cycle. The PES' harvest the Radio-Frequency (RF) pulses attuned to its IDT and antenna 3 and returns phenomena measurement information through its modulator and antenna 14. The CPU onboard the ECC uses algorithms, programming logic and a mapping module to map the identity, location and phenomena type and data of each uniquely identified PES. As the ECC FIG. 8 receives and processes phenomena data from unique PES, it checks the data against (1) a relational module containing normal patterns for that type of PES, (2) a relational module containing anomalous phenomena measurement value associated with an alarm condition for that type of PES, (3) a relational module for comparing the real-time phenomena patterns against hardware failure patterns for that type of PES, and (4) a relational module for comparing the real-time voltage frequency from voltage PESs near the ECC in order to compute local modes of oscillation. The processor and programming logic onboard the ECC add the real-time phenomena information provided by each PES to the mapping module to create a structural utility grid monitor with a wellness pattern by combining damage detection algorithms with a structural monitoring system with a local modes of oscillation models. The programming logic stored on the data storage device 42 onboard the ECC FIG. 8 can cause the ECC to issue an alarm or issue an execution command to another machine in the peer-to-peer network (P2P) 66. This occurs when anomalous phenomena patterns are matched, and the matched pattern has a command action sequence prescribed by an algorithm or programming logic. Such commands can be used to terminate, divert, add or subtract electrical power to any segment of the utility grid for which the peer-to-peer network (P2P) has permission. The CPU 41 causes the communication device onboard the ECC 44 to communicate measurement of phenomena, alarms, commands, and wellness maps for the vicinity of the ECC over a communication connection in an encrypted format. The ECC is powered by a photovoltaic solar array 46.

[0129] The user computers(s) have four functions: (1) inputs maintenance records of equipment faults, reduction of capacity, and other anomalous conditions for use by the super computer to create correlations with PES measurement data, (2) receive sensor information, alarms, machine to machine orders, and utility grid wellness maps, and (3) process user enquiries about the utility grids wellness, alarms, current situation, etc. (4) serves as distributed processing capability for the network.

[0130] This wireless sensor system acts as a peer to peer network (P2P) where the programming logic onboard the PES causes the system to create a block in a blockchain transaction for each measured phenomena 67. A unique PES requests a transaction as a member of the wireless sensor system peer to peer network (P2P) 66. The network, consisting of multiple PES', ECCs, multiple user computers, distributed computing resources, and one or more supercomputers, verifies the requesting PES's identity and status using algorithms. Once verified, the PES can communicate phenomena information as blocks in a blockchain 68. The PES' microprocessor causes the PES to communicate the blockchain transaction to the peer to peer network (P2P). This method allows for both local and distributed security and verification phenomena data as trustworthy.

[0131] Peer to peer network (P2P) 66 is also achieved by the programming logic stored on the data storage device 42 onboard the ECC FIG. 8 and processed by the CPU 41, which causes the system to create a block in a blockchain transaction for each alarm, order, map, and transmission of all measured phenomena FIG. 12. A unique Electromagnetic Controller Communicator (ECC) requests a transaction as a member of the wireless sensor system peer to peer network (P2P) 68. The network, consisting of multiple Electromagnetic Controller Communicator (ECC), multiple user terminals, distributed computing resources, and one or more supercomputers FIG. 22, verifies the requesting ECC's identity and status FIG. 22 using algorithms. Once verified, the ECC can issue a phenomena alarm, can issue a hardware failure alarm, can create and transmit a real-time wellness maps, can create and transmit real-time patterns, can create and transmit real-time local area oscillation information, and can issue execution commands to other machines as blocks in a blockchain 68. The programming logic stored on the data storage device 42 onboard the ECC FIG. 8 causes the system to communicate the blockchain transaction to the peer to peer network (P2P) 66, including the supercomputer 65. This method allows for both local and distributed security and verification of structural health monitor maps, reports, alarms, and orders for the utility electrical grid.

[0132] The wireless sensor system sends its information to a supercomputer housing artificial intelligence 65 means. The artificial intelligence uses this data and information to explain, demonstrate and advise users on the utility grid's real-time wellness. The artificial intelligence also receives maintenance records of equipment faults, reduction of capacity, and other anomalous conditions from user terminals. The artificial intelligence and distributed computing resources create correlations between anomalous sensor readings and incipient failures, failures, faults, interrupts of service. The AI uses these correlations to learn, improve and finally predict incipient failures, failures, faults, interrupts of service. This allows the IOU or coop to move from preventive to predictive maintenance. The AI also uses these correlations to create more accurate normal and anomalous phenomena patterns for type of host device (ACSR conductor wire FIG. 10, Fuses FIG. 11, transformers FIG. 12, gas pipeline pipe FIG. 15, gas pipeline pump FIG. 16, gas pipeline valve FIG. 17, street light assembly FIG. 19, Building component FIG. 21) and each ECC's individual environment. The artificial intelligence causes new algorithms and databases to be created, transmitted and uploaded to the Electromagnetic Controller Communicator (ECC), resulting in wellness models becoming more accurate and predictive. Over time, the wellness model becomes accurate enough to transition the utility from preventive to predictive maintenance for the utility grid.

[0133] The wireless sensor system sends its information to one or more supercomputers housing an artificial intelligence (AI) 65 means. The artificial intelligence (AI) combines regional wellness and safety maps into an overall utility structural health monitor of the entire utility electrical grid FIG. 24. This information allows an automated method for tracking and improving the health and structure of a utilities transmission and distribution grid by combining damage detection algorithms with a structural monitoring system. The health monitor improves over time as the system learns.

[0134] The wireless sensor system simultaneously measures voltage waveform (frequency) at tens, hundreds, and thousands of points on the utility transmission and distribution grid to determine local and inter-area oscillation of voltage waveforms. These simultaneous voltage phase frequency measurements are sent to one or more supercomputers housing an artificial intelligence (AI) 65 means. The artificial intelligence (AI) creates an overall utility grid monitoring system for the measurement of local and inter-area oscillation of voltage frequency which can cause cascading utility grid failures. The local and inter-area oscillation monitoring improves over time as the system grows larger and creates strategies for dampening oscillations through the injection of voltage using energy storage devices.

[0135] In another embodiment, the artificial intelligence (AI) combines sector indoor and outdoor breathable air wellness and safety maps into an overall municipality outdoor breathable air wellness and safety maps. This information allows an automated method for tracking and measuring the presence of pollutants in a municipality's breathable air. Breathable air wellness and safety maps improve over time as the system learns. The AI system creates correlations between weather, industrial activity, government activity, and other factors to move the municipality from reactive to predictive. Predictive knowledge allows the municipality to create policies that improve the indoor and outdoor breathable air quality, and measure the improvement using the device.

[0136] This wireless sensor system, acting as a peer to peer network (P2P), is also used by pipelines carrying oil and gas, water, ammonia, alcohol, hydrogen, steam, or any other gas or liquid. The wireless multi sensor network that comprises a plurality of electromagnetic passive sensors are embedded as a manufactured internal component of a mechanical device used in pipelines such as pipe FIG. 15, pumps FIG. 16, valves FIG. 17.

[0137] This wireless sensor system, acting as a peer to peer network (P2P), is also used as part of a computer ethernet or fiber optic network in the transmission of interne protocol data packets. The wireless multi sensor network that comprises a plurality of passive electromagnetic sensors, may be embedded as a manufactured internal component of a mechanical device used in computer networks such as cable, WiFi routers, switches, wired routers, network interface cards, computer motherboards, ports, busses, hubs, fittings, jacks, plugs and connections. In addition to the phenomena listed above, these sensors could be made to measure voltage, current, flow rate.

[0138] This wireless sensor system, acting as a peer to peer network (P2P), is also used by national security entities seeking to monitor nuclear, chemical and biological threats to a municipality's outdoor breathable air. The wireless multi sensor network that comprises a plurality of passive electromagnetic sensors are attached to or embedded as a manufactured internal component of a municipality's lighting grid or a utilities transmission and distribution grid. Detection of NBC pollutants may trigger alarms and orders associated with anomalous conditions.

[0139] As discussed, the invention has many different features, variations and multiple different embodiments. The invention has been described in this application at times in terms of specific embodiments for illustrative purposes and without the intent to limit or suggest that the invention conceived is only one particular embodiment. It is to be understood that the invention is not limited to any single specific embodiments or enumerated variations. Many modifications, variations and other embodiments of the invention will come to mind of those skilled in the art to which this invention pertains, and which are intended to be and are covered by both this disclosure. It is indeed intended that the scope of the invention should be determined by proper interpretation and construction of the disclosure, including equivalents, as understood by those of skill in the art relying upon the complete disclosure at the time of filing.