Sampling Device
20210190644 · 2021-06-24
Assignee
Inventors
Cpc classification
G01N33/00
PHYSICS
International classification
Abstract
This invention relates to a sampling device. The device includes an elongate separating member having a sampling side and a non-sampling side. One or more through openings extend from the sampling side to the non-sampling side of the elongate member. The separating member is adapted for insertion into a reservoir of particulate material so as to define a sampling zone and a non-sampling zone within the reservoir. A shaft is positioned away from the sampling side and operably associated with the separating member, wherein the shaft is selectively rotatable about its longitudinal axis. One or more sample capturing scoops are attached to the shaft so as to be aligned with a respective opening. The or each scoop has a leading edge, a trailing edge and a cavity for receiving a sample of particulate material. The device is configured such that rotation of the shaft about its longitudinal axis causes a corresponding rotation of the or each scoop between a first position and a second position. In the first position, the leading edge of the associated scoop is located within the respective opening such that the opening is effectively closed and the remainder of the scoop projects away from the sampling side such that the sampling side of the separating member is free of protuberances during insertion into the reservoir. In the second position, the scoop is positioned on the sampling side and the leading edge of the associated scoop bears against the sampling side of the elongate member, thereby to enclose the sample of particulate material by the rotation of the scoop towards the second position.
Claims
1. A sampling device, including: an elongate separating member having a sampling side and a non-sampling side, the elongate separating member being a substantially open frame structure and including at least one separating plate, wherein the separating member has a flat smooth sampling side surface with substantially no enclosed volume along the entire length of the sampling side of the separating member, the elongate separating member having one or more through openings extending from the sampling side to the non-sampling side, the separating member being adapted for insertion into a reservoir of particulate material, thereby to define a sampling zone and a non-sampling zone within the reservoir; a shaft operably associated with the separating member, the shaft being positioned away from the sampling side and selectively rotatable about its longitudinal axis; and one or more sample capturing scoops attached to the shaft so as to be aligned with a respective opening, the or each scoop having a leading edge, a trailing edge and a cavity for receiving a sample of particulate material; wherein rotation of the shaft about its longitudinal axis causes a corresponding rotation of the or each scoop between a first position in which the leading edge of the associated scoop is located within the respective opening such that the opening is effectively closed and the remainder of the scoop projects away from the sampling side such that sampling side of the separating member is free of protuberances during insertion into the reservoir, and a second position in which the scoop is positioned on the sampling side and the leading edge of the associated scoop bears against the sampling side of the elongate member, thereby to enclose the sample of particulate material by the rotation of the scoop towards the second position.
2. The sampling device according to claim 1, wherein the at least one sample capturing scoop has an outer shell and an internal cavity for capturing particulate material therein and wherein the outer shell is substantially axisymmetric about the rotational axis of the scoop.
3. The sampling device according to claim 1, including a plurality of scoops arranged in spaced linear array along the length of the separating member such that each scoop captures a sample of particulate material at one of a plurality of predetermined sampling depths.
4. The sampling device according to claim 3, including connecting formations for connecting a plurality of sampling devices in parallel, thereby to enable collection of a corresponding plurality of samples at each predetermined sampling depth.
5. The sampling device according to claim 4, wherein the connecting formations are configured to enable connection of the plurality of sampling devices in a closed ring formation.
6. The sampling device according to claim 1, including a locking mechanism for selectively releasably locking the scoops in the sampling position and/or the non-sampling position.
7. The sampling device according to claim 1, wherein the leading edge of the associated scoop is substantially flush with a surface of the sampling side when the scoop is in its first position.
8. The sampling device according to claim 1, wherein the trailing edge of each scoop bears against a surface of the non-sampling side of the separating member when the scoop is in its first position.
9. The sampling device according to claim 1, wherein the trailing edge of each scoop is located within the respective opening such that the opening is effectively closed when the scoop is in its second position.
10. The sampling device according to claim 1, wherein each scoop has a top surface, a bottom surface and a side wall extending between the top surface and bottom surface, thereby to define the cavity for receiving particulate material.
11. The sampling device according to claim 1, wherein each opening in the separating member is configured to ensure substantially size-for-size matching with the profile of the respective scoop.
12. The sampling device according to claim 1, wherein each opening is in the form of a thin precision cut on the separating member.
13. The sampling device according to claim 1, wherein each opening is C- or U-shaped.
14. The sampling device according to claim 13, wherein each C- or Li-shaped opening has a width in the range of 0.5-1.2 mm.
15. The sampling device according to claim 14, wherein each C- or Li-shaped opening has a width in the range of 0.6-1.2 mm.
16. The sampling device according to claim 1, wherein the or each opening is configured such that a portion of the separating element acts as a cover for the respective scoop when the scoop is in its first or non-sampling position.
17. The sampling device according to claim 1, wherein each separating plate is substantially flat, or has generally planar outer surfaces.
18. The sampling device according to claim 1, wherein the separating member includes a plurality of separating plates arranged to form the open frame structure.
19. The sampling device according to claim 18, wherein the separating plates include a plurality of vanes arranged to define the respective sampling and non-sampling sides.
20. The sampling device according to claim 19, wherein the separating member includes a central hub, with each vane being fixed thereto and extending substantially radially outwardly from the central hub.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0093] Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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PREFERRED EMBODIMENTS OF THE INVENTION
[0123] Referring initially to
[0124] In the illustrated embodiments, the device 1 is adapted for capturing a sample of a predetermined volume of a pharmaceutical powder blend from a reservoir of the particulate material housed within a mixing vessel. For clarity of description and by way of example only, the following description of the drawings is made with specific references to pharmaceutical powders, where it is desired to test the ratios of the various constitute components that form a particular pharmaceutical. However, it will be appreciated by those skilled in the art that the sampling device is not limited to use with pharmaceutical powders but is readily adaptable for use in sampling other forms of blended particulate material where it is desired to accurately test the ratios of the various component materials in a sample against the desired ratios of a particular blended substance.
[0125] In the illustrated embodiment, the sampling device 1 has an elongate separating member 2 that is configured for insertion into the particulate material to define at least one sampling zone 3 and at least one non-sampling zone 4, as shown in
[0126] The sampling device 1 includes a plurality of scoops 7 hingedly connected to the separating member 2. The scoops 7 are rotatable through apertures in the form of slits 8 in the separating member 2 to move from a non-sampling position in the non-sampling zone 4, as shown in
[0127] Referring to
[0128] The sampling device 1 also includes a shaft 9 engageable with the scoops 7 to rotate the scoops relative to the separating member, and an operational control mechanism 10 including a locking mechanism 21 for selectively locking the scoops 7 against rotation.
[0129] In the embodiment of
[0130] The separating member is tapered towards its operationally lower end 13. In addition, the two vanes 11 adjacent the sampling zone 3 include a bevelled leading edge 14 at the operationally lower end of their non-sampling sides. The tapering and bevelled edges advantageously minimise the force required for insertion into the particulate material and also direct any disturbance of the granule bed during insertion towards the non-sampling zone 4, leaving the granule bed in the sampling zone 3 substantially undisturbed.
[0131] As can be seen in
[0132] Further, as illustrated in
[0133] The embodiment of
[0134] Each scoop 7 is rotatable from the non-sampling position to the sampling position to capture a predetermined volume of the particulate material. As can be seen in
[0135] Referring to
[0136] The scoops 7 are each hingedly connected to the separating member 2 via a pair of engaging formations 18. The engaging formations 18 are substantially cylindrical and coaxial with the axis of rotation of the scoops 7. The outer diameter of the engaging formations 18 is substantially equal to the outer diameter of the central hub 12 of the separating member 2. The engaging formations are insertable to the separating member 2 at cut-out portions 8′ where the apertures 8 extend into the central hub 12. When inserted, the engaging formations are substantially coaxially aligned and flush with the central hub.
[0137] In the illustrated embodiment, each engaging formation 18 has a central aperture 19 having a substantially square cross-section extending axially therethrough for engagement with the shaft 9, whereby rotation of the shaft causes a corresponding rotation of the or each scoop connected thereto.
[0138] The shaft 9 is insertable to the central hub 12 of the separating member 2, which forms a housing for the shaft, and through the apertures 19 of the scoops 7. The cross-sectional shape of the shaft 9 is square, preferably with rounded corners. This shape advantageously allows the shaft 9 to rotate within the tubular central hub 12, while engaging the correspondingly substantially square shaped apertures 19 of the scoops 7 for conjoined rotation therewith.
[0139] In other embodiments, the rotational axis of the scoops is not aligned with that of the shaft. For example, the embodiment illustrated in
[0140] The shaft 9 extends along the length of the separating member 2. The shaft 9 extends beyond the separating member 2 at its operationally upper end to engage with a driving mechanism in the form of a lever arm 20 and the locking mechanism 21 in the form of magnetic locks 24 within control housing shell 22, as shown in
[0141] Referring to
[0142] In the embodiment of
[0143] Each adjustable magnetic lock 24 includes a body 25 and a magnet 26 fixed to the body. A slot 27 extends through the body to allow adjustable mounting to the control housing shell 22 by screws 28 and washers 29. Each lock position may be adjusted by sliding the lock body 25 along the path of slots 27 and fixed in the desired position by tightening screw 28. Advantageously, this allows adjustment of the sampling position of the scoops 7 to ensure tight closure against the separating member 2.
[0144] The control housing shell 22 is configured to enclose the magnetic locking mechanism 21 and partially enclose the lever arm 20. A pair of threaded mounting posts 30 are provided for to receive screws 28 for mounting the adjustable magnetic locks 24. The control housing shell has a central aperture 31 to allow insertion of the shaft 9, and a slot 32 to allow insertion and rotation of the lever arm 20. The sampling device further includes a handle 33 in the form of a threaded cap, engageable with a threaded portion of the control housing shell.
[0145] The embodiment of
[0146] In use, the lever arm 20 is rotated to position the scoops 7 in the non-sampling position and locked by one of the magnetic locks 24. The separating member 2 is then inserted substantially vertically into the reservoir of the particulate material. Once the desired sampling position or depth has been reached, force is applied to the lever arm 20 to separate the lever arm from the lock 24 and rotate the arm into locking engagement with the other lock. This rotates the scoops 7 from the non-sampling position to the sampling position, capturing a sample of the particulate material in each scoop. Once the samples have been captured, the separating member is withdrawn from the particulate material. Any residual particles on the exterior of the sampling device 1 may be brushed or shaken off. The device 1 may then be positioned over individual sample collection containers, and the lever arm 20 rotated back into the non-sampling position, thereby to release the samples from the scoops 7 and into the containers for subsequent analysis. The sampling device 1 may then be dismantled for cleaning.
[0147] Referring to
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[0149] The locking mechanism 21 of the embodiment of
[0150] The handle 33 is in the form of a bar grip, fixedly connected to the separating member 2. A central recess 35 in the handle allows insertion and retraction of the shaft 9 and lever arm 20 to the central hub 12.
[0151] The scoops are rotatable from the non-sampling side to the sampling side as shown in
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[0153] In the embodiment of
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[0155] The scoop volume is preferably selectable to facilitate collection of a predetermined quantity of particulate material.
[0156] In another embodiment, as shown in
[0157] It will be appreciated that the illustrated invention can advantageously collect samples from either free-flowing or cohesive powders or granules with minimal disruption of the sample granules during insertion of the device and collection of the samples, resulting in samples that are accurately representative of the blend homogeneity at the sample location. Preferred embodiments of the device can also simultaneously collect samples from multiple sample depths, and/or collect multiple samples at each sampling depth.
[0158] Preferred embodiments of the sampling device advantageously provide a unit dose powder sampling device that greatly reduces or simply avoids the problems found with existing sampling devices. This is achieved by separating any disturbance the insertion of the probe causes to the granule bed from the area targeted for sampling, and subsequently encapsulating the sample of particulate material, without requiring flow or movement of the particulate material that may cause changes to the composition of the collected samples. In preferred embodiments, this is advantageously achieved by a separation plate which separates the granule bed into sampling and non-sampling zones. The sampling side of the separation plate is advantageously free of any protrusions during insertion. All the elements of the sampling device (e.g. scoop, etc) are position so as be on the non-sampling side of the device when the device is to be inserted into the reservoir of particulate material, thereby to provide one or more substantially flat and smooth surfaces facing towards the sampling zone.
[0159] Further advantageous features and functionality of certain preferred embodiments of the present sampling device include:
[0160] a relatively small cross-sectional profile such that any side shifting and compression of granules is well within the enveloped sample, with relative minor or no alteration in the overall composition of the sample collected. The front edge of the probe is formed so as to redirect particles at the sampling-non-sampling border towards the non-sampling side. Such low-profile constructions assist to improve ease of insertion into a reservoir of particulate material.
[0161] there is no protrusion or cavity on the sampling side of the separating plate, preferably only precision cut, thin (0.6-1.2 mm) “C” shaped openings or slits that allow the sampling scoops to turn and pass therethrough during movement between the sampling/non-sampling positions. During insertion of the sampling device, these openings/slits are filled in by the leading edge of the sampling scoops, thereby to close the openings/slits and thus preventing passage of particulate matter therethrough and reducing the space for entrapped particles. When the scoop moves to from the non-sampling position to the sampling position so as to envelop the sample, the leading edge can act to push or otherwise clear out most of the fine particles that may be trapped therein. By positioning the leading edge of each scoop within its associated opening/lit to close the openings/slits and the smooth polished sampling surface of the separation plate, the present sampling devices advantageous functions such that there is essentially no drag down of particles during insertion into the reservoir of particulate material which would contaminate the sample.
[0162] the sampling device envelops the sample of particulate material with minimal or no movement of the captured particles, thereby to avoid those problems when capturing samples of flowing material that are encountered by many existing devices. This helps to ensure that a consistent sample volume of material is taken, including when sampling both free flowing granules/powder or cohesive blends, and when sampling at any position within the reservoir (i.e. when sampling at any depth from the top to the bottom of the granule bed).
[0163] the sampling device is relatively easier to use for collection of samples in any position within a reservoir, with less training required for operators. Furthermore, the nature of the sample taken is less dependent on the skill of the operator, thereby to reduce variation in results from one operator to the next.
[0164] the ability to connect a plurality of identical sampling devices together via suitable connecting elements to enable collection of multiple samples to be taken at each sampling level during a single insertion and sampling operation provides advantages in terms of improvements in the efficiency, time and cost of the sampling process.
[0165] Although the invention has been described with reference to specific examples it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.