PILOT OPERATED FLOW CONTROL VALVES
20210262580 · 2021-08-26
Inventors
Cpc classification
F16K17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03296
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/03394
PERFORMING OPERATIONS; TRANSPORTING
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/03335
PERFORMING OPERATIONS; TRANSPORTING
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/0477
PERFORMING OPERATIONS; TRANSPORTING
B67D7/362
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/03368
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/0358
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16K21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
B67D7/36
PERFORMING OPERATIONS; TRANSPORTING
F16K17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is directed broadly to a tank overfill protection system (10) generally comprising a flow control valve (12) operatively coupled to a tank level sensor via a pilot line (16). The flow control valve (12) generally comprises: 1. a valve body (26) defining a fluid passageway (28) between a fluid inlet (30) and a fluid outlet (32); 2. a piston (34) slidably mounted within the fluid passageway (28) and arranged for displacement for opening and closure of the fluid outlet (32); 3. a bleed fluid cavity (36) located within the valve body (26) and arranged to cooperate with the piston (34); 4. a bleed fluid conduit (38) operatively coupled to the bleed fluid cavity (36); 5. a venturi arrangement (40) operatively coupled to the bleed fluid conduit (38) to promote evacuation of bleed fluid from the bleed fluid cavity (36) thereby opening the fluid outlet (32) by displacement of the piston (34).
Claims
1. A flow control valve comprising: a valve body defining a fluid passageway between a fluid inlet and a fluid outlet; a piston slidably mounted within the fluid passageway and arranged for opening and closure of the fluid outlet; a bleed fluid cavity at least in part located within the valve body and arranged to cooperate with the piston to, under the influence of bleed fluid pressure within the bleed fluid cavity, create a force imbalance across the piston to promote closure of the fluid outlet by displacement of the piston; a bleed fluid conduit operatively coupled to the bleed fluid cavity for bleed fluid communication between said cavity and the bleed fluid conduit; a venturi arrangement operatively coupled to the bleed fluid conduit to reduce pressure within the bleed fluid cavity to promote evacuation of the bleed fluid from said cavity thereby opening the fluid outlet by displacement of the piston.
2. The flow control valve as claimed in claim 1 wherein the valve body includes a rear valve body within which the piston is slidably mounted, said rear body including one or more radial openings which at least in part define the fluid outlet.
3. The flow control valve as claimed in claim 2 wherein the piston includes a peripheral wall arranged to cooperate with the radial openings of the rear body for opening and closure of the fluid outlet, the peripheral wall of the piston internally defining a piston chamber which at least in part forms the bleed fluid cavity.
4. (canceled)
5. The flow control valve as claimed in claim 1 wherein the piston includes an axial opening through which the bleed fluid conduit passes defining an annular bleed passage between the piston and the bleed fluid conduit, said bleed passage arranged to transfer bleed fluid to or from the fluid passageway and the bleed fluid cavity.
6. (canceled)
7. The flow control valve as claimed in claim 1 wherein the valve body also includes a front valve body defining at least part of the fluid passageway including the fluid inlet, said front valve body operatively coupled to a pilot line associated with the flow control valve, valve body also including a connector arranged to retain the rear valve body and adapted to connect to a tank with which the pilot line is associated.
8. (canceled)
9. The flow control valve as claimed in claim 8 wherein the venturi arrangement is operatively coupled to the pilot line at the front valve body and located within the fluid passageway at the front valve body, the bleed fluid conduit connecting the venturi arrangement within the front valve body to the bleed fluid cavity.
10. (canceled)
11. The flow control valve as claimed in claim 7 wherein the venturi arrangement is associated with a fluid sampling orifice which samples fluid at the fluid inlet for provision at the venturi arrangement which with fluid flow through the pilot line promotes evacuation of bleed fluid from the bleed fluid cavity via the bleed fluid conduit thus reducing pressure within the bleed fluid cavity to promote displacement of the piston and opening of the fluid outlet, the fluid sampling orifice on restricted fluid flow through the pilot line providing sampled fluid from the fluid inlet to the bleed fluid cavity via the venturi arrangement and the bleed fluid conduit to substantially equalise fluid pressure between the fluid sampling orifice and the bleed cavity whereby the force imbalance across the piston promotes displacement of the piston and closure of the fluid outlet.
12-16. (canceled)
17. The flow control valve as claimed in claim 3 wherein the piston includes a cylindrical portion defined by the peripheral wall, a seating portion connected to the cylindrical portion, and a substantially conical portion connected to the seating portion including a radially extending seating face configured to seat with the rear valve body on closure of the fluid outlet via the piston.
18. (canceled)
19. The flow control valve as claimed in claim 17 wherein the fluid passageway is in a downstream flow direction tapered inwardly forming an annular shoulder including a radially extending seating face within the rear valve body configured for seating closure with the seating face of the seating portion of the piston, the seating face of the piston formed by an annular rebate within the seating portion of the piston.
20. (canceled)
21. The flow control valve as claimed in claim 19 wherein the piston is designed for staged closure of the fluid outlet where initially the annular shoulder of the rear valve body axially overlaps the annular rebate of the piston and subsequently, on complete closure of the fluid opening, the seating face of the rear body contacts the seating face in the piston.
22. The flow control valve as claimed in claim 19 wherein the seating portion of the piston has a circumferential chamfer extending radially outward from the seating face of the piston reducing its contact area with the seating face of the rear valve body assisting with operation of the piston.
23. The flow control valve as claimed in claim 7 wherein the front valve body is pivotally coupled to the connector for rotational movement relative to said connector for reorientation of the front valve body for substantial alignment with the pilot line, the valve including a clasp assembly arranged to clasp the front valve body to the rear valve body for axial securement to one another whilst permitting pivotal movement of the front valve body relative to the connector.
24. (canceled)
25. The flow control valve as claimed in claim 23 wherein the clasp assembly includes a plurality of flange segments arranged to engage the front valve body, and a plurality of clasp fasteners arranged to engage both the connector and the plurality of flange segments for axial securement of the front and rear valve bodies to one another.
26-30. (canceled)
31. A tank overfill protection system comprising: a flow control valve adapted to operatively couple to a tank to be filled with fluid, said flow control valve comprising: i) a valve body defining a fluid passageway between a fluid inlet and a fluid outlet; ii) a piston slidably mounted within the fluid passageway and arranged for opening and closure of the fluid outlet; iii) a bleed fluid cavity at least in part located within the valve body and arranged to cooperate with the piston to, under the influence of bleed fluid pressure within the bleed fluid cavity, create a force imbalance across the piston to promote closure of the fluid outlet by displacement of the piston; iv) a bleed fluid conduit operatively coupled to the bleed fluid cavity for bleed fluid communication between said cavity and the bleed fluid conduit; v) a venturi arrangement operatively coupled to the bleed fluid conduit to reduce pressure within the bleed fluid cavity to promote evacuation of the bleed fluid from said cavity thereby opening the fluid outlet by displacement of the piston; a tank level sensor adapted to operatively couple to the tank, said level sensor connected to a pilot line associated with bleed fluid cavity of the flow control valve whereby the tank level sensor is arranged to detect a safe fill level within the tank and restrict bleed fluid flow through the pilot line promoting the force imbalance across the piston which is effective in displacement of the piston for closure of the fluid outlet of the flow control valve.
32. The tank overfill protection system as claimed in claim 31 wherein the tank level sensor comprises: a valve body including a pilot inlet adapted to couple to the pilot line; at least one pilot valve mounted to the valve body and in liquid communication with the pilot inlet; a pilot valve actuator operatively coupled to said at least one pilot valve for its opening and closure, the pilot valve actuator including a balance member arranged to cooperate with actuator biasing means, the balance member having a specific gravity relative to liquid within the tank whereby at least part submersion of the balance member provides movement of the balance member relative to the valve body, said movement of the balance member: i) only occurring together with the influence of the actuator biasing means; and ii) being effective in closure of said at least one pilot valve.
33. The tank overfill protection system as claimed in claim 32 wherein said at least one pilot valve includes at least one poppet valve having a poppet valve head connected to a valve stem arranged to be contacted by the balance member for opening of said at least one pilot valve.
34. The tank overfill protection system as claimed in claim 33 wherein the actuator biasing means includes a pilot valve compression spring designed to provide sufficient biasing force to provide movement of the balance member relative to the valve body for: i) closure of said at least one poppet valve on at least part submersion of the balance member with the biasing force of the compression spring overcoming an apparent weight of the balance member; ii) opening of said at least one poppet valve when the balance member is not at least part submerged and the weight of the balance member overcomes the biasing force of the compression spring.
35. A pilot-operated flow control valve comprising: a valve body assembly including a rear valve body defining part of a fluid passageway including a fluid outlet, said valve body assembly including a connector arranged to retain the rear valve body; a piston slidably mounted within the fluid passageway of the rear valve body and arranged for opening and closure of the fluid outlet; a front valve body defining at least part of the fluid passageway including a fluid inlet, said front valve body i) operatively coupled to an external pilot line associated with said flow control valve, and ii) pivotally coupled to the connector for rotational movement of said front valve body relative to said connector for reorientation of the front valve body for substantial alignment with the external pilot line.
36. (canceled)
37. The pilot-operated flow control valve as claimed in claim 35 wherein the valve includes a clasp assembly arranged to clasp the front valve body to the rear valve body for axial securement to one another whilst permitting rotational movement of the front valve body relative to the connector.
38. The pilot-operated flow control valve as claimed in claim 37 wherein the clasp assembly includes a plurality of flange segments arranged to engage the front valve body, and a plurality of clasp fasteners arranged to engage both the connector and the flange segments for axial securement of the front and rear valve bodies to one another.
39. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0046] In order to achieve a better understanding of the nature of the present invention a preferred embodiment of a flow control valve and a tank overfill protection system will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0062]
[0063] In this embodiment the flow control valve 12 is connected within a tank shell 18 fitted to a tank 20. The tank 20 is unpressurised and in this example contains a liquid such as diesel. The tank 20 is filled via a nozzle 22 which connects to a receiver 24 associated with the flow control valve 12. In operation the tank level sensor 14 is designed at a safe fill level within the tank 20 to restrict flow through the pilot line 16 and automatically close the flow control valve 12 to stop filling of the tank 20 via the nozzle 22, see
[0064]
[0070] In this embodiment the valve body 26 includes a rear valve body 42 within which the piston 34 is slidably mounted, the rear valve body 42 including one or more radially openings such as 44a which at least in part define the fluid outlet 32. In this example the piston 34 includes a peripheral wall 46 being shaped substantially cylindrical and arranged to i) cooperate with the radial openings such as 44a of the rear body 42 for opening and closure of the fluid outlet 32, and ii) internally define a piston chamber 48 which at least in part forms the bleed fluid cavity 36.
[0071] In this embodiment the piston 34 includes an axial opening 50 through which the bleed fluid conduit 38 passes defining an annular bleed passage 52 between the piston 34 and the bleed fluid conduit 38. The annular bleed passage 52 is designed to provide bleed fluid from the fluid passageway 28 to the bleed fluid cavity 36. The bleed fluid conduit 38 includes one or more apertures such as 54a located within the bleed fluid cavity 36 and arranged to provide bleed fluid communication between the bleed fluid cavity 36 and the bleed fluid conduit 38.
[0072] The valve body 26 of this example also includes a front valve body 56 defining at least part of the fluid passageway 28 and including the fluid inlet 30. The front valve body 56 is operatively coupled to a pilot line such as 16 (see
[0073] Importantly the venturi arrangement 40 is operatively coupled to the pilot line 16 and in this embodiment is located within the fluid passageway 28 at the front valve body 56. The bleed conduit 38 connects the bleed fluid cavity 36 within the rear valve body 42 to the venturi arrangement 40 within the front valve body 56. The venturi arrangement 40 is associated with a fluid sampling orifice 62 which samples fluid at or adjacent the fluid inlet 30 for provision to the venturi arrangement 40. With fluid flowing through the pilot line such as 16 in one direction, the venturi arrangement 40 promotes evacuation of bleed fluid from the bleed fluid cavity 36 via the bleed fluid conduit 38 thus reducing pressure within the bleed fluid cavity 36 for opening of the fluid outlet 32 by displacement of the piston 34. With restricted or no fluid flow through the pilot line 16, sampled fluid from the fluid sampling orifice 62 is provided to the bleed fluid cavity 36 at a rear of the piston 34, via the venturi arrangement 40 and the bleed fluid conduit 38, substantially equalising fluid pressure at the rear of the piston 34 relative to the stagnation pressure measured at the sampling orifice 62. During closure of the control valve 12, the fluid pressure is substantially equalised on either side of the piston 34. This equalisation of pressure on closure of the piston 34 together with the difference in the projected area of the piston 34 at the front and the rear creates a force imbalance across the piston 34 to promote closure of the fluid outlet 32 by displacement of the piston 34.
[0074]
[0075]
[0078] The flow control valve 12 can also be bi-directional and when open operates with fluid flow through the passageway 28 in either direction where fluid flows from the fluid inlet 30 to the fluid outlet 32 or vice versa. Fluid flow through the pilot line in the opposite direction for opening of the valve may be motivated by applying hydraulic fluid pressure to the pilot line via a pump or other device. Alternatively, fluid flow through the pilot line in said one direction for opening of the valve may be motivated by applying a vacuum to the pilot line. In either case, the pilot line is “artificially” energised by an external fluid source which promotes flow through the pilot line in either direction thereby opening the piston. This may have application in draining a tank associated with the flow control valve where flow through the pilot line opens the control valve for reverse fluid flow from the outlet to the inlet of the control valve for draining of the tank. The flow control valve can thus be activated externally via the pilot line without mechanically actuating the control valve itself.
[0079] As seen in
[0080] As seen in
[0081] As seen in
[0082] As illustrated in
[0083] As depicted in
[0084] As shown in
[0085] As described earlier, the chamfer 84 in the piston 34 reduces the area that the seating faces 78 and 82 contact each other thereby: [0086] 1. increasing the sealing pressure acting on these seating faces 78 and 82; [0087] 2. quickly expelling any leaked fluid between the sealing faces 78 and 82; [0088] 3. ensuring that the front face of the piston 34 which could be exposed to valve pressure will always have less projected area than the rear of the piston 34 when the piston 34 is closed.
[0089]
[0093]
[0096] In another aspect of the invention as best seen in
[0097] In this embodiment of this aspect of the invention the flow control valve 12 includes a clasp assembly 90 arranged to clasp the front valve body 56 to the rear valve body 42 for axial securement to one another whilst permitting rotational movement of the front valve body 56 relative to the connector 60. The clasp assembly 90 includes a plurality of flange segments such as 92a arranged to engage the front valve body 56 and a plurality of clasp fasteners such as 94a arranged to engage both the connector 60 and the plurality of flange segments such as 92a for axial securement of the front and rear valve bodies 56 and 42 to one another. In this example the clasp fastener 94a is one of six clasp fasteners 94a to 94f located within respective fastener openings 96a to 96f of the connector 60 and designed to threadingly engage respective of threaded fastener openings 98a to 98f formed in the clasp assembly 90. The pair of flange segments 92a and 92b are substantially identical including an internal annular flange such as 99a configured to engage a corresponding recess 100 formed in the front valve body 56.
[0098] As best seen in
[0099] Returning to
i) the flow condition and pressure within the pilot line; and
ii) the position of the piston.
[0100] Now that several preferred embodiments of the flow control valve and tank overfill protection system have been described it will be apparent to those skilled in the art that they have at least the following advantages: [0101] 1. the flow control valve including the venturi arrangement increases the pressure differential on opposing sides of the associated piston thereby remaining open when there is flow through the associated pilot line; [0102] 2. the flow control valve with restricted flow through the associated pilot line reverses the pressure differential across the piston promoting its displacement and closure of the valve; [0103] 3. the flow control valve and specific piston configuration of the preferred embodiment provides staged closure of the valve reducing the likelihood of “chatter” on valve closure; [0104] 4. the venturi of the flow control valve reduces the likelihood of foreign particles collecting within the piston chamber of the preferred embodiment by promoting bleed fluid flow away from said chamber; [0105] 5. the flow control valve lends itself to alignment with a pilot line during installation wherein the connector and rear valve body cooperate to permit rotational movement of the front valve body.
[0106] Those skilled in the art will appreciate that the invention as described herein is susceptible to variations and modifications other than those specifically described. For example, the piston may depart from its preferred shape provided in cooperation with the venturi arrangement it provides effective closure and opening of the fluid outlet. Similarly, the piston and bleed fluid conduit may be reconfigured without the annular bleed passage of the preferred embodiment provided bleed fluid is effectively supplied to the piston to create the force imbalance required for its displacement and resulting closure of the fluid outlet. The preferred construction of the front valve body and rear valve body in conjunction with the connector may vary where for example locking of the front valve body to the connector provides potentially an infinite number of angular dispositions for the front body for alignment with the associated pilot line. The flow control valve may be directly connected to the tank or indirectly connected in a remote installation to the tank via an intermediate coupling line. All such variations and modifications are to be considered within the scope of the present invention the nature of which is to be determined from the foregoing description.