Display device
11106065 · 2021-08-31
Assignee
Inventors
- DONGJIN PARK (Hwaseong-si, KR)
- JINGYU SIM (Suwon-si, KR)
- JungGil Oh (Hwaseong-si, KR)
- KwangSun You (Cheonan-si, KR)
- Won-Chul Lee (Seoul, KR)
- Byoungjin Jin (Yongin-si, KR)
- JONGHYEON CHOI (PYEONGTAEK-SI, KR)
Cpc classification
G02B6/0081
PHYSICS
International classification
G02F1/1335
PHYSICS
Abstract
A display device includes a backlight unit and a display panel. The backlight unit includes a bottom chassis that includes a fixing surface curved to have a shape that corresponds to a graph of a sine function, a light guide member that includes a light exit surface curved to have a shape that corresponds to the fixing surface, and a light source that provides light to the light guide member. The display panel includes a display surface curved to have a shape that corresponds to the light exit surface.
Claims
1. A display device, comprising: a display panel that includes a curved display surface; and a bottom chassis that supports the display panel and has a shape that corresponds to the curved display surface, wherein the bottom chassis comprises: a plurality of first main beading portions that extend in a first direction and are spaced apart in a second direction that crosses the first direction; a second main beading portion that extends between first ends of the first main beading portions and that extends in the second direction; a third main beading portion that extends between second ends of the first main beading portions and that extends in the second direction; a first sub-beading portion that crosses a center portion of each of the first main beading portions and that extends in the second direction; a second sub-beading portion that is between the first sub-beading portion and the second main beading portion, that crosses a portion of each of the first main beading portions, and that extends in the second direction; and a third sub-beading portion that is between the first sub-beading portion and the third main beading portion, that crosses another portion of each of the first main beading portions, and that extends in the second direction.
2. The display device of claim 1, wherein the display surface has a shape that corresponds to a graph of a sine function.
3. The display device of claim 1, wherein a curvature of a first portion of the display surface decreases with increasing distance in the first direction from a center portion of the display panel.
4. The display device of claim 3, wherein a curvature of a second portion of the display surface increases with increasing distance in the first direction from the center portion of the display panel.
5. The display device of claim 1, wherein a distance in the first direction between the second sub-beading portion and the first sub-beading portion is shorter than a distance in the first direction between the second sub-beading portion and the second main beading portion.
6. The display device of claim 1, wherein a distance in the first direction between the second sub-beading portion and the first sub-beading portion is equal to a distance in the first direction between the second sub-beading portion and the second main beading portion.
7. The display device of claim 1, wherein each of the first main beading portions, the second main beading portion, and the third main beading portion protrudes from a base portion of the bottom chassis by a first length, and each of the first sub-beading portion, the second sub-beading portion, and the third sub-beading portion protrudes from the base part of the bottom chassis by a second length that differs from the first length.
8. The display device of claim 7, wherein the first length is longer than the second length.
9. The display device of claim 1, wherein the first sub-beading portion is disposed corresponding to a center portion of the display panel, and each of the second sub-beading portion and the third sub-beading portion is disposed corresponding to a portion to which an applied, stress is equal to or greater than about 0.6 times of and equal to or less than about 0.8 times of a stress applied to the center portion of the display panel.
10. The display device of claim 1, further comprising: a light guide member that receives light from the light source and that is disposed between the display panel and the bottom chassis; and a reflection member disposed between the light guide member and the bottom chassis that reflects light incident to the reflection member back to the light guide member.
11. A display device, comprising: a display panel that includes a curved display surface; and a bottom chassis that supports the display panel, wherein the bottom chassis comprises: a base portion; and a fixing surface facing the display panel and curved to have a shape that corresponds to a graph of a sine function.
12. The display device of claim 11, wherein the bottom chassis further comprises: main beading portions that protrude outward from one surface of the base portion by a first length; and sub-beading portions that protrude outward from the one surface of the base portion by a second length that differs from the first length.
13. The display device of claim 12, wherein the first length is longer than the second length.
14. The display device of claim 13, wherein the main beading portions comprise: a plurality of first main beading portions that extend in a first direction and are spaced apart in a second direction that crosses the first direction; a second main beading portion that extends between first ends of the first main beading portions and that extends in the second direction; and a third main beading portion that extends between second ends of the first main heading portions and that extends in the second direction, and the sub-beading portions comprise: a first sub-beading portion that crosses a center portion of each of the first main beading portions and that extends in the second direction; a second sub-beading portion that is between the first sub-beading portion and the second main beading portion, that crosses a portion of each of the first main beading portions, and that extends in the second direction; and a third sub-beading portion that is between the first sub-beading portion and the third main beading portion, that crosses another portion of each of the first main beading portions, and that extends in the second direction.
15. The display device of claim 14, wherein a first distance in the first direction between the second sub-beading portion and the first sub-beading portion is shorter than a second distance in the first direction between the second sub-beading portion and a corner of the base portion that is nearest to the second sub-beading portion.
16. The display device of claim 15, wherein the first distance is about 0.65 times to about 0.8 times of the second distance.
17. The display device of claim 14, wherein the first sub-heading portion is disposed corresponding to a center portion of the display panel, and each of the second sub-beading portion and the third sub-beading portion is disposed corresponding to a portion to which an applied stress is equal to or greater than about 0.6 times of and equal to or smaller than about 0.8 times of a stress applied to the center portion of the display panel.
18. The display device of claim 17, wherein the second sub-heading portion and the third sub-beading portion are symmetrically disposed with respect to the first sub-beading portion.
19. The display device of claim 12, wherein each of the main beading portions comprises a groove formed therein and having a predetermined depth.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
(18) In the drawings, the thickness of layers, films, and regions may be exaggerated for clarity.
(19)
(20) Referring to
(21) As show in
(22) The display surface DSF is provided on the display panel DP.
(23) According to an exemplary embodiment, the display surface, which is flat before being bent, is defined by the first direction DR1 and a second direction DR2, and a thickness direction of the display panel DP corresponds to the third direction DR3. In
(24) Referring to
(25) According to an exemplary embodiment, the backlight unit BLU includes a light guide member LGP, a light source LS, a reflection member RS, a bottom chassis BC, a mold frame MF, and an optical member OS.
(26) According to an exemplary embodiment, the light guide member LGP is curved in the third direction DR3. The light guide member LGP includes a light exit surface S-LGP carved in a shape that corresponds to the display surface DSF.
(27) According to an exemplary embodiment, the light guide member LGP guides light emitted by the light source LS and transmits the light to the display panel DP through the light exit surface S-LGP. The light guide member LGP is transparent.
(28) According to an exemplary embodiment, the light source LS includes a printed circuit board PCB and a plurality of light emitting diode packages LED mounted on the printed circuit board. PCB. Each of the light emitting diode packages LED includes a light emitting diode that emits light and a lens that covers the light emitting diode.
(29) According to an exemplary embodiment, the light source LS emits light to one side portion of the light guide member LGP.
(30) According to an exemplary embodiment, the optical member OS is curved in the third direction DR3. The optical member OS is curved in a shape that corresponds to the display surface DSF.
(31) According to an exemplary embodiment, the optical member OS is interposed between the display panel DP and the light guide member LGP in the third direction DR3. The optical member OS improves characteristics of the light received from the light guide member LGP and transmits the light to the display panel DP.
(32) According to an exemplary embodiment, the optical member OS includes a plurality of thin film sheets.
(33) According to an exemplary embodiment, the reflection member RS is disposed on one surface of the light guide member LGP. The reflection member RS reflects light received from the light source LS through the light guide member.
(34) According to a exemplary embodiment, the reflection member RS includes a plurality of thin film sheets.
(35) In a present exemplary embodiment, the reflection member RS makes contact with one surface of the light guide member LGP and the bottom chassis BC. The reflection member RS is curved in the third direction DR3. The reflection member RS is curved in a shape that corresponds to the optical member OS.
(36) According to an exemplary embodiment, the bottom chassis BC includes a fixing surface S-BC curved in the third direction DR3.
(37) According to an exemplary embodiment, the bottom chassis BC supports the display panel DP using the mold frame MF and determines a degree of curvature of the display panel DR. That is, a curvature degree of the light exit surface S-LGP of the light guide member LGP and a curvature degree of the display surface DSF of the display panel DP are determined by the bottom chassis BC.
(38) In a present exemplary embodiment, the bottom chassis BC include a metal. Accordingly, the bottom chassis BC can be processed by a sheet metal forming operation.
(39) The bottom chassis BC will be described in detail below with reference to
(40) According to an exemplary embodiment, the mold frame MF is fixed to a portion of the bottom chassis BC.
(41) According to an exemplary embodiment, the mold frame MF holds the display panel DP curved in the third direction DIU. The mold frame MF maintains the display panel DP, which would otherwise return to a flat state, in a curved state. That is, the curvature degree of the display device DD is maintained by the mold frame MF, but embodiments are not limited thereto. That is, a carved display panel DP can be formed by using curved substrates formed of a rigid material.
(42) According to exemplary embodiments of the present disclosure, the mold frame MF can be omitted. In this case, the display panel DP and the backlight unit Mil are attached to each other by an adhesive.
(43) According to an exemplary embodiment, the display device DD farther includes a bottom cover that covers the display panel DP, the backlight unit BLU and the driving circuits that drive the display panel DP.
(44)
(45) Referring to
(46) Hereinafter, the term “transistor” in the present description means a “thin film transistor”. In a present exemplary embodiment, the storage capacitor Cst can be omitted.
(47) According to an exemplary embodiment,
(48) According to an exemplary embodiment, the pixel transistor TRP outputs a pixel voltage that corresponds to a data signal received through the data line DL in response to a gate signal received through the gate line GL.
(49) According to an exemplary embodiment, the liquid crystal capacitor Clc is charged with the pixel voltage output from the pixel transistor TRP. An alignment of liquid crystal directors included in a liquid crystal layer LCL, shown in
(50) According to an exemplary embodiment, storage capacitor Cst is connected in parallel with the liquid crystal capacitor Clc. The storage capacitor Cst maintains the alignment of the liquid crystal directors for a certain period.
(51) Referring to
(52) According to an exemplary embodiment, the liquid crystal capacitor Clc includes a pixel electrode PE and a common electrode CE. The storage capacitor Cst includes the pixel electrode PE and a portion of a storage line STL that overlaps the pixel electrode PE. A common voltage Vcom is transmitted to the common electrode CE, and the data signal is transmitted to the pixel electrode PE.
(53) According to an exemplary embodiment, the gate line GL and the storage line STL are disposed on one surface of a first substrate DS1. The control electrode CTE branches from the gate line GL. The gate line GL and the storage line STL include a metal, such as aluminum (Al), silver (Ag), copper (Cu), molybdenum (Mo), chromium (Cr), tantalum (Ta), titanium (Ti), or an alloy thereof. The gate line GL and the storage line STL have a multi-layer structure that includes a titanium layer and a copper layer.
(54) According to an exemplary embodiment, a first insulating layer 10 is disposed on the one surface of the first substrate DS1 and covers the control electrode CTE and the storage lute STL. The first insulating layer 10 includes at least one of an inorganic material and an organic material. The first insulating layer 10 has a multi-layer structure that includes a silicon nitride layer and a silicon oxide layer.
(55) According to an exemplary embodiment, the active layer AL is disposed on the first insulating layer 10 and overlaps the control electrode CTE. The active layer AL includes a semiconductor layer and an ohmic contact layer.
(56) According to an exemplary embodiment, the active layer AL includes amorphous silicon or polysilicon. In addition, the active layer AL includes a metal oxide semiconductor.
(57) According to an exemplary embodiment, the output electrode OTE and the input electrode IE are disposed on the active layer AL. The output electrode OTE and the input electrode IE are spaced apart from each other, Each of the output electrode OTE and the input electrode IE partially overlaps the control electrode CTE.
(58) According to an exemplary embodiment, the pixel transistor TRP shown in
(59) According to an exemplary embodiment, a second insulating layer 20 is disposed above the first insulating layer 10 and covers the active layer AL, the output electrode OTE, and the input electrode IE. The second insulating layer 20 provides a flat surface. The second insulating layer 20 includes an organic material.
(60) According to an exemplary embodiment, the pixel electrode FE is disposed on the second insulating layer 20. The pixel electrode PE is connected to the output electrode OTE through a contact hole CH that penetrates the second insulating layer 20. An alignment layer 30 is disposed on the pixel electrode PE and the second insulating layer 20 that covers the pixel electrode PE.
(61) According to an exemplary embodiment, a color filter layer CE is disposed on one surface of a second substrate DS2. The common electrode CE is disposed on one surface of the color fitter layer CF. The common voltage is transmitted to the common electrode CE. The common voltage has a value that differs from the pixel voltage. An alignment layer is disposed on one surface of the common electrode CE that covers the common electrode CE. Another insulating layer may be interposed between the color filter layer CF and the common electrode CE.
(62) According to an exemplary embodiment, the pixel electrode PE and the common electrode CE form the liquid crystal capacitor Clc with the liquid crystal layer LCL interposed between the pixel electrode FE and the common electrode CE. In addition, the pixel electrode PE and the portion of the storage line STL that face each other form the storage capacitor Cst, where the first insulating layer 10 and the second insulating layer 20 are interposed between the pixel electrode PE and the portion of the storage line STL. The storage line STL receives a storage voltage that has a magnitude that differs from the pixel voltage. The storage voltage may have the same magnitude as the common voltage.
(63) It should be understood that the cross-section of the pixel PX shown in
(64)
(65) According to an exemplary embodiment, the bottom chassis BC includes a base part BS, main beading parts MB1, MB2, and MB3, and sub-beading parts SB1, SB2, and SB3.
(66) According to an exemplary embodiment, the main beading parts MB1, MB2, and MB3 and the sub-beading parts SB1, SB2, and SB3 protrude in the third direction DR3 from the base part BS. The main beading parts MB1, MB2, and MB3 and the sub-beading parts SB1, SB2, and SB3 are formed by a beading method that is a sheet metal forming method.
(67) According to an exemplary embodiment, the main beading parts MB1, MB2, and MB3 and the sub-beading parts SB1, SB2, and SB3 maintain the rigidity of die bottom chassis BC such that the bottom chassis BC maintains its curvature in the third direction DR3.
(68) According to an exemplary embodiment, the main beading parts MB1, MB2, and MB3 include a plurality of first main beading parts MB1, a second main beading part MB2, and a third main beading part MB3.
(69) According to an exemplary embodiment, the first main beading parts MB1 extend in the first direction DR1 and are spaced apart in the second direction DR2.
(70) According to an exemplary embodiment,
(71) According to an exemplary embodiment, the second main beading part MB2 is connected to first ends of the first main beading parts MB1. The second main beading part MB2 extends in the second direction DR2.
(72) According to an exemplary embodiment, the third main beading part MB3 is connected to the second ends of the first main beading parts MB1 that are opposite from the first ends. The third main beading part MB3 extends in the second direction DR2.
(73) According to an exemplary embodiment, the sub-beading parts SB1, SB2, and SB3 include a first sub-beading part SB1, a second sub-beading part SB2, and a third sub-beading part SB3. Each of the sub-beading parts SB1, SB2, and SB3 extends in the second direction DR2.
(74) In a present exemplary embodiment, the first sub-beading part SB1 is divided into a first upper part SB1-T and a first lower part SB1-B by the middle first main beading part MB1-M. The first sub-beading part SB1 is connected to a center portion of each of the first main beading parts MB1.
(75) In a present exemplary embodiment, the second sub-beading part SB2 is divided into a second upper part SB2-T and a second lower part SB2-B by the middle first main beading part MB1-M. The second sub-beading part SB2 is disposed between the first sub-beading part SB1 and the second main beading part MB2 and is connected to a portion of each of the first main beading parts MB1.
(76) In a present exemplary embodiment, the third sub-beading part SB3 is divided into a third upper part SB3-T and a third lower part SB3-B by the middle first main beading part MB1-M. The third sub-beading part SB3 is disposed between the first sub-beading part SB1 and the third main beading part MB3 and connected to the other portion of each of the first main beading parts MB1.
(77) Referring to
(78) In a present exemplary embodiment, the first distance D1 is shorter than the second distance D2. For example, the first distance D1 is about 0.8 to about 0.95 times of the second distance D2, but is not limited thereto. That is, the first distance D1 can be equal to the second distance D2.
(79) Since the third distance D3 is greater than the second distance D2, the first distance D1 is shorter than the third distance D3. For example, the first distance D1 is about 0.65 to about 0.8 times of the third distance D3.
(80) In a present exemplary embodiment, a ratio between the first distance D1, the second distance D2, and the third distance D3 is determined by the stress applied to the display panel DP which is caused by the display panel DP being curved in the third direction DR3.
(81) For example, referring to
(82) According to an exemplary embodiment, the second sub-heading part SB2 is disposed tip at a position where the stress is equal to or greater than about 0.6 times and less than or equal to about 0.8 times of the stress applied to the center portion of the bottom chassis BC. In this case, the first distance D1 between the first sub-beading part SB1 and the second beading part SB2 is about 0.8 times to about 0.95 times of the second distance D2 or about 0.65 times to about 0.8 times of the third distance D3.
(83) According to an exemplary embodiment, when the second sub-beading part SB2 is disposed at a position other than where the stress is equal to or greater than about 0.6 times and less than or equal to about 0.8 times the stress applied to the center portion of the bottom chassis BC, the shape of the bottom chassis BC may not be maintained, since the second sub-beading part SB2 is disposed at a portion subject to a stress that is too large or too small.
(84) According to an exemplary embodiment, the third sub-beading part SB3 is disposed symmetrically to the second sub-beading part SB2 with respect to the first sub-beading part SB1.
(85) Referring to
(86) According to an exemplary embodiment, the second main beading part MB2 and the third main beading part MB3 protrude from the base part BS by the first length L1, similar to the top, middle and bottom first main beading parts MB1-T, MB1-M, and MB1-B. In addition, the first upper and lower sub-beading parts SB1-T and SB1-B, and the third upper and lower sub-beading parts SB3-T and SB3-B protrude from the base part BS by the second length L2, similar to the second upper and lower sub-beading parts SB2-T and SB2-B.
(87) According to an exemplary embodiment, the main beading parts MB1, MB2, and MB3 and the sub-beading parts SB1, SB2, and SB3 are formed by a processing method that is called the beading method which applies a pressure to a flat metal plate. When the pressure applied to form the sub-beading parts SB1, SB2, and SB3 is less than the pressure applied to form the main beading parts MB1, MB2, and MB3, the process can be more easily performed.
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(89) According to an exemplary embodiment, the bottom chassis BC-1 includes a base part BS, main beading parts MB1-1, MB2-1, and MB3-1, and sub-beading parts SB1, SB2, and SB3.
(90) According to an exemplary embodiment, the main beading parts MB1-1, MB2-1, and MB3-1 include a plurality of first main beading parts MB1-1, a second main beading part MB2-1, and a third main beading part MB3-1.
(91) According to an exemplary embodiment, the first main beading parts MB1-1 extend in the first direction DR1 and are spaced apart in the second direction DR2.
(92) According to an exemplary embodiment,
(93) According to an exemplary embodiment, each of the main beading parts MB1-1, MB2-1, and MB3-1 includes a groove HM formed therein.
(94) According to an exemplary embodiment, the main beading parts MB1-1, MB2-1, and MB3-1 and the sub-beading parts SB1, SB2, and SB3 protrude from the base part BS in the third direction DR3.
(95) Referring to
(96) According to an exemplary, embodiment, each of the top, middle and bottom first main beading parts MB1-T1, MB1-M1, and MB1-B1 includes a groove HM formed therein that has a predetermined depth DH.
(97) According to an exemplary embodiment, the second main beading part MB2-1 and the third main beading part MB3-1 each include a groove HM that has a predetermined depth DH, similar to the top, middle and bottom first main beading parts MB1-T1, MB1-M1, and MB1-B1.
(98) In addition, as shown in
(99) According to an exemplary embodiment, the main beading parts MB1-1, MB2-1, and MB3-1 protrude in the third direction DR3 with a more dynamic shape due to the groove HM and ridge RM. Accordingly, characteristics of the bottom chassis BC, which withstands externally applied stress, are improved.
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(101) The fixing surface S-BCR of a bottom chassis of a backlight unit included in a conventional display device includes a curvature section having a constant curvature and straight-line sections that extend without being curved.
(102) In
(103)
(104) In
(105) According to an exemplary embodiment,
(106) Referring to
(107) The fixing surface S-BC according to an exemplary embodiment shown in
(108) Referring to
(109) Since a fixing surface S-BC according to an exemplary embodiment has a shape that corresponds to the graph of a sine function, the curvature of some portions of the fixing surface S-BC gradually decreases with increasing distance from the center portion of the fixing surface S-BC, and the curvature of other portions of the fixing surface S-BC gradually increases with increasing distance from the center portion of the fixing surface S-BC. In a present exemplary embodiment, the portions of the fixing surface S-BC with increasing curvature are nearer to the center portion of the fixing surface S-BC than the portions of the fixing surface S-BC with decreasing curvature.
(110) In this case, according to an exemplary embodiment, the light exit surface S-LGP and the display surface DSF have a curvature that corresponds to that of the fixing surface S-BC.
(111) Although exemplary embodiments of the present disclosure have been described, it is understood that embodiments of the present disclosure should not be limited to these exemplary embodiments but various changes and modifications can be made by one ordinary skilled in the art within the spirit and scope of the present disclosure as hereinafter claimed. Therefore, the disclosed subject natter should not be limited to any single embodiment described herein, and the scope of embodiments of the present inventive concept shall be determined according to the attached claims.