Method and control system for control of dosage of a reducing agent
11125132 · 2021-09-21
Assignee
Inventors
Cpc classification
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2900/1411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a method for control of dosage of a reducing agent into an exhaust stream, which includes: determining at least one sensor signal S.sub.NOx from at least one nitrogen oxides NO.sub.x sensor arranged downstream of at least one of the one or more reduction catalysts as at least one sensor correction value S.sub.NOx_corr, respectively, if: 1) the engine rotates without fuel supply; 2) an exhaust mass flow M′.sub.exh is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sup.exh>M′.sub.exh_th; and 3) the sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con; determining at least one adjusted sensor signal S.sub.NOx_adj based on the at least one sensor signal S.sub.NOx and the at least one sensor correction value S.sub.NOx_corr, respectively; and controlling the dosage of the reducing agent based on the at least one adjusted sensor signal S.sub.NOx_adj.
Claims
1. A method for control of dosage of a reducing agent into an exhaust stream from an engine, said reducing agent being used for reduction of nitrogen oxides NO.sub.x in one or more reduction catalysts of an exhaust treatment system arranged for treating said exhaust stream, said method comprising: determining at least one sensor signal S.sub.NOx from at least one nitrogen oxides NO.sub.x sensor arranged downstream of at least one of said one or more reduction catalysts as at least one sensor correction value S.sub.NOx_corr, respectively, if: said engine rotates without fuel supply; an exhaust mass flow M′.sub.exh is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th; and said at least one sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con; determining at least one adjusted sensor signal S.sub.NOx_adj based on said at least one sensor signal S.sub.NOx and said at least one sensor correction value S.sub.NOx_corr, respectively; and controlling said dosage of said reducing agent based on said at least one adjusted sensor signal S.sub.NOx_adj.
2. The method as claimed in claim 1, wherein the determination of said at least one sensor signal S.sub.NOx includes averaging of said at least one sensor signal S.sub.NOx.
3. The method as claimed in claim 2, wherein said averaging comprises one or more in the group of: low pass filtering of said at least one sensor signal S.sub.NOx; calculation of at least one mean value for said at least one sensor signal S.sub.NOx; calculation of at least one moving average value for said at least one sensor signal S.sub.NOx; and calculation of at least one median value for said at least one sensor signal S.sub.NOx.
4. The method as claimed in claim 2, wherein said averaging is performed using a lowpass filter, said lowpass filter having a time constant τ related to at least one emission test cycle, said time constant τ having a value in the range of one in the group of: 3-7 seconds; 5 seconds; 115-25 seconds; and 120 seconds.
5. The method as claimed in claim 1, wherein said predetermined time period T.sub.con has a value making it possible to capture a slip of reducing agent from said at least one reduction catalyst.
6. The method as claimed in claim 5, wherein said predetermined time period T.sub.con has a value in the range of 2-5 seconds, or has a value of 3 seconds.
7. The method as claimed in claim 1, wherein said predetermined time period T.sub.con has a value related to lengths of one or more periods when said engine rotates without fuel supply during normal operation of said vehicle and/or during at least one emission test cycle.
8. The method as claimed in claim 7, wherein said predetermined time period T.sub.con has a value in the range of one of: 5-15 seconds, 7-12 seconds, or 10 seconds.
9. The method as claimed in claim 1, wherein said mass flow threshold M.sub.exh_th has a value high enough to ensure one or more in the group of: a flow of said exhaust stream through said exhaust treatment system; and a flow of said exhaust stream around said at least one nitrogen oxides NO.sub.x sensor.
10. The method as claimed in claim 1, wherein said sensor signal threshold S.sub.NOx_th has a value related to one or more in the group of: an accuracy of said at least one nitrogen oxides NO.sub.x sensor; an offset error for said at least one nitrogen oxides NO.sub.x sensor; and a robustness of said control of said dosage of said reducing agent.
11. The method as claimed in claim 10, wherein said sensor signal threshold S.sub.NOx_th has a value corresponding to a nitrogen oxides NO.sub.x concentration in the range of one of: 15-30 ppm nitrogen oxides NO.sub.x, or 20 ppm nitrogen oxides NO.sub.x.
12. The method as claimed in claim 1, wherein said sensor signal threshold S.sub.NOx_th has a value related to a cross-sensitivity for ammonia of said at least one nitrogen oxides NO.sub.x sensor.
13. A computer program product comprising computer program code stored on a non-transitory computer-readable medium, said computer program product used for control of dosage of a reducing agent into an exhaust stream from an engine, said reducing agent being used for reduction of nitrogen oxides NO.sub.x in one or more reduction catalysts of an exhaust treatment system arranged for treating said exhaust stream, said computer program code comprising computer instructions to cause one or more control devices to perform the following operations: determining at least one sensor signal S.sub.NOx from at least one nitrogen oxides NO.sub.x sensor arranged downstream of at least one of said one or more reduction catalysts as at least one sensor correction value S.sub.NOx_corr, respectively, if: said engine rotates without fuel supply; an exhaust mass flow M′.sub.exh is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th; and said at least one sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con; determining at least one adjusted sensor signal S.sub.NOx_adj based on said at least one sensor signal S.sub.NOx and said at least one sensor correction value S.sub.NOx_corr, respectively; and controlling said dosage of said reducing agent based on said at least one adjusted sensor signal S.sub.NOx_adj.
14. A system arranged for control of dosage of a reducing agent into an exhaust stream from an engine, said reducing agent being used for reduction of nitrogen oxides NO.sub.x in one or more reduction catalysts of an exhaust treatment system arranged for treating said exhaust stream, said system comprising: means arranged for determining at least one sensor signal S.sub.NOx from at least one nitrogen oxides NO.sub.x sensor arranged downstream of at least one of said one or more reduction catalysts as at least one sensor correction value S.sub.NOx_corr, respectively, if: said engine rotates without fuel supply; an exhaust mass flow M′.sub.exh is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th; and said at least one sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con; means arranged for determining at least one adjusted sensor signal S.sub.NOx_adj based on said at least one sensor signal S.sub.NOx and said at least one sensor correction value S.sub.NOx_corr, respectively; and means arranged for controlling said dosage of said reducing agent based on said at least one adjusted sensor signal S.sub.NOx_adj.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments of the present invention will be illustrated in more detail below, along with the enclosed drawings, where similar references are used for similar parts, and where:
(2)
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DETAILED DESCRIPTION OF THE INVENTION
(7)
(8) The combustion engine 101 is controlled by the engine's control system via a control device 215. Likewise, the clutch 106 and the gearbox 103 may be controlled by the vehicle's control system, with the help of one or more applicable control devices (not shown). Naturally, the vehicle's powertrain may also be of another type, such as a type with a conventional automatic gearbox, of a type with a hybrid powertrain, etc. A Hybrid powertrain may include the combustion engine and at least one electrical motor, such that the power/torque provided to the clutch/gearbox may be provided by the combustion engine and/or the electric motor.
(9) An output shaft 107 from the gearbox 103 drives the wheels 113, 114 via a final drive 108, such as e.g. a customary differential, and the drive shafts 104, 105 connected to the final drive 108.
(10) The vehicle 100 also comprises an exhaust treatment system/exhaust purification system 250 for treatment/purification of exhaust emissions resulting from combustion in the combustion chamber(s) of the combustion engine 101, which may comprise cylinders. The exhaust treatment system 250 may be controlled by a control unit 275.
(11)
(12) The oxidation catalyst DOC 210 has several functions and is normally used primarily to oxidize, during the exhaust treatment, remaining hydrocarbons C.sub.xH.sub.y (also referred to as HC) and carbon monoxide CO in the exhaust stream 203 into carbon dioxide CO.sub.2 and water H.sub.2O. The oxidation catalyst DOC 210 may also oxidize a large fraction of the nitrogen monoxides NO occurring in the exhaust stream into nitrogen dioxide NO.sub.2. The oxidation of nitrogen monoxide NO into nitrogen dioxide NO.sub.2 is important for the nitrogen dioxide based soot oxidation in the filter, and is also advantageous at a potential subsequent reduction of nitrogen oxides NO.sub.x. In this respect, the exhaust treatment system 250 further comprises a reduction catalyst device 230, possibly including an SCR (Selective Catalytic Reduction) catalyst, downstream of the particulate filter DPF 220. SCR catalysts use ammonia NH.sub.3, or a composition from which ammonia may be generated/formed, e.g. urea, as a reducing agent for the reduction of nitrogen oxides NO.sub.x in the exhaust stream. The reaction rate of this reduction is impacted, however, by the ratio between nitrogen monoxide NO and nitrogen dioxide NO.sub.2 in the exhaust stream, so that the reductive reaction is impacted in a positive direction by the previous oxidation of NO into NO.sub.2 in the oxidation catalyst DOC. This applies up to a value representing approximately 50% of the molar ratio NO.sub.2/NO.sub.x.
(13) As mentioned above, the reduction catalyst device 230, including e.g. the SCR-catalyst, requires reducing agent to reduce the concentration of a compound, such as for example nitrogen oxides NO.sub.x, in the exhaust stream 203. Such reducing agent is injected into the exhaust stream upstream of the reduction catalyst device 230 by a dosage device 271 being provided with reducing agent by a reducing agent providing system 270. Such reducing agent often comprises ammonia and/or is urea based, or comprises a substance from which ammonia may be extracted or released, and may for example comprise AdBlue, which basically comprises urea mixed with water. Urea forms ammonia at heating (thermolysis) and at heterogeneous catalysis on an oxidizing surface (hydrolysis), which surface may, for example, comprise titanium dioxide TiO.sub.2, within the SCR-catalyst. The reducing agent may be evaporated in an evaporation chamber 280. The exhaust treatment system may also comprise a separate hydrolysis catalyst.
(14) The exhaust treatment system 250 may also be equipped with an ammonia slip-catalyst (ASC) 240, which is arranged to oxidize a surplus of ammonia that may remain after the reduction catalyst device 230. Accordingly, the ammonia slip-catalyst ASC may provide a potential for improving the system's total conversion/reduction of NO.sub.x.
(15) The exhaust treatment system 250 may also be equipped with one or several sensors, such as one or several NO.sub.x—, temperature and/or mass flow sensors, for example arranged in the tailpipe 264 downstream of the components 210, 220, 230, 240 or arranged upstream, within and/or between these components 210, 220, 230, 240, for the determination of measured values for nitrogen oxides, temperatures and/or mass flow in the exhaust treatment system.
(16) A control device/system/means 290 may be arranged/configured for performing some embodiments of the present invention. The control device/system/means 290 is in
(17) Also, as described herein, an engine control device/system/means 215 may be arranged for controlling the engine 201, a system/means 290 may be arranged for controlling the reducing agent providing system 270 and/or the dosage device 271, possibly via an exhaust treatment system control unit/means 275, and to send control signals to the engine control device/system/means 215, and a control device/means 500 may be implemented for performing embodiments of the invention. These means/units/devices systems 290, 291, 292, 293, 215, 270, 275, 500 may, however be at least to some extent logically separated but physically implemented in at least two different physical units/devices. These means/units/devices 290, 291, 292, 293, 215, 270, 275, 500 may also be at least to some extent logically separated and implemented in at least two different physical means/units/devices. Further, these means/units/devices 290, 291, 292, 293, 215, 270, 275, 500 may be both logically and physically arranged together, i.e. be part of a single logic unit which is implemented in a single physical means/unit/device. These means/units/devices 290, 291, 292, 293, 215, 270, 275, 500 may for example correspond to groups of instructions, which may be in the form of programming code, that are input into, and are utilized by at least one processor when the units/means/devices are active and/or are utilized for performing its method step, respectively. It should be noted that the system/means 290 may be implemented at least partly within the vehicle 100 and/or at least partly outside of the vehicle 100, e.g. in a server, computer, processor or the like located separately from the vehicle 100.
(18) As mentioned above, the units 291, 292, 293, described above correspond to the claimed means 291, 292, 293 arranged for performing the embodiments of the present invention, and the present invention as such.
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(21) The method 400 controls a dosage of a reducing agent into an exhaust stream 203 from an engine 101. The reducing agent is used for reduction of nitrogen oxides NO.sub.x in one or more reduction catalysts 230 of an exhaust treatment system 250 arranged for treating the exhaust stream 203. As explained above, the engine 101 produces an exhaust stream 203 being treated by the exhaust treatment system 250 by use of at least one reducing agent being injected into the exhaust stream 203 by the dosage device 271. The reducing agent may for example be injected into an evaporation chamber 280 when being injected into the exhaust stream 203, and the reducing agent is then there evaporated. Hereby, the reducing agent is provided to the reduction catalyst device 230 in gaseous form downstream of the dosage device 271 and evaporation chamber 280, which makes the function of the reduction catalyst device 230 efficient.
(22) In a first step 410 of the method, at least one sensor signal S.sub.NOx produced by at least one nitrogen oxides NO.sub.x sensor 260 arranged downstream of at least one of the one or more reduction catalysts 230 is determined as at least one sensor correction value S.sub.NOx_corr, respectively. However, the determination 410 is only performed if at least three conditions are fulfilled. These conditions include that: the engine 101 should revolve without fuel supply, i.e. a movement of the vehicle is caused by a kinetic energy of the vehicle without torque being transferred from the engine 101 to the at least one drive wheel, e.g. in connection with engine motoring/dragging; an exhaust mass flow M′.sub.exh for the exhaust stream 203 is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th; and the at least one sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con, which in document often is denoted convergence time period T.sub.con.
(23) Thus, if these conditions are fulfilled, the at least one sensor signal S.sub.NOx is determined 410 as at least one sensor correction value S.sub.NOx_corr, respectively.
(24) In a second step 420, at least one adjusted sensor signal S.sub.NOx_adj is determined/provided based on the at least one sensor signal S.sub.NOx and the at least one sensor correction value S.sub.NOx_corr respectively. According to an embodiment of the present invention, the at least one adjusted sensor signal S.sub.NOx_adj is determined/provided by subtracting the at least one sensor correction value S.sub.NOx_corr from the at least one sensor signal S.sub.NOx, respectively.
(25) In a third step 430, the determined/provided at least one adjusted sensor signal S.sub.NOx_adj is used as a basis for controlling the dosage of the reducing.
(26) Since the at least one sensor correction value S.sub.NOx_corr is determined when these conditions are fulfilled, it is known that the contribution of the at least one sensor signal S.sub.NOx resulting from nitrogen oxides NO.sub.x actually being created by the combustion in the engine should be essentially zero. Thus, the value of the at least one sensor signal S.sub.NOx is then a product of something else than the nitrogen oxides NO.sub.x produced by the combustion, i.e. differs from the “true” NO.sub.x. Therefore, since the at least one adjusted sensor signal S.sub.NOx_adj is provided/determined based on the at least one sensor signal S.sub.NOx and the at least one sensor correction value S.sub.NOx_corr, respectively, i.e. since the at least one adjusted sensor signal S.sub.NOx_adj is corrected by the at least one sensor correction value S.sub.NOx_corr, respectively, the at least one adjusted sensor signal S.sub.NOx_adj provides for an accurate indication of the nitrogen oxides NO.sub.x created by the combustion. Thus, according to the herein described embodiments of the present invention, the sensor offset error is compensated for in the determined/provided at least one adjusted sensor signal S.sub.NOx_adj, which is then used for the reducing agent dosage control. Also, the embodiments of the present invention reduce the impact of the reducing agent slip due to cross-sensitivity of the at least one nitrogen oxides NO.sub.x.
(27) Therefore, when the at least one adjusted sensor signal S.sub.NOx_adj is used as a basis for controlling the dosage of the reducing agent, an exact and accurate injection of reducing agent into the exhaust stream 203 is provided. Hereby, an efficient reduction of nitrogen oxides NO.sub.x may be achieved by the one or more reduction catalysts 230.
(28) The efficient reduction of nitrogen oxides NO.sub.x makes it possible for the exhaust treatment system to comply with emission regulations and/or makes it possible to reduce the fuel consumption for the engine. The fuel consumption may be reduced by running the engine more efficiently if the engine is allowed to emit more nitrogen oxides NO.sub.x, due to a more efficient reduction of nitrogen oxides NO.sub.x in the exhaust treatment system.
(29) Also, to base the injection of reducing agent on the accurate at least one adjusted sensor signal S.sub.NOx_adj also reduces the risk for formation of solid residues/deposits in the evaporation unit and/or reduction catalyst.
(30) The embodiments of the present invention may be easily implemented essentially without addition to the system complexity. The results of an implementation of the present invention is predictable, and are easily achieved.
(31) The determination 410 of the at least one sensor signal S.sub.NOx may, according to an embodiment, include averaging of the at least one sensor signal S.sub.NOx. Such an averaging reduces the influences of noise and/or fluctuating values included in the at least one sensor signal S.sub.NOx, which makes the method more robust and less complex. For example, according to an embodiment, the averaging of the at least one sensor signal S.sub.NOx may include continuously weighting the at least one measured value in order to determine/provide the at least one sensor correction value S.sub.NOx_corr, respectively.
(32) There are a large number of possible ways for determining/calculating/providing averaged values based on measured values. Essentially any one or more of these ways may be used for averaging the at least one sensor signal S.sub.NOx. For example, the at least one sensor signal S.sub.NOx may be low pass filtered. Also, at least one mean value for the at least one sensor signal S.sub.NOx may be calculated and/or at least one median value for the at least one sensor signal S.sub.NOx may be calculated.
(33) When the averaging of the at least one sensor signal S.sub.NOx includes lowpass filtering, the used lowpass filter may, according to an embodiment have a weight in time constant τ related to at least one emission test cycle. For example, for a vehicle/system complying to a Euro V emission regulation, i.e. for a vehicle/system being tested with a Euro V test cycle, the time constant τ may have a value in the range of 3-7 seconds, or 5 seconds. The same time constant τ values may also be used for vehicles/systems complying with the Euro IV regulations. Generally, the weight in time constant τ may here be set to a value short/small/quick enough for the lowpass filtering being able to capture/include a significant part of an ammonia slip, i.e. the reducing agent passing through the at least one reduction catalyst 230, in the at least one sensor signal S.sub.NOx. Also, the weight in time constant τ may be set to a value long/high/slow enough for the lowpass filtering being able to mitigate an influence of noise and/or fluctuations in the at least one sensor signal S.sub.NOx.
(34) Correspondingly, for a vehicle/system complying to the Euro VI emission regulation, i.e. for a vehicle/system being tested by a Euro VI test cycle, the time constant τ may have a value in the range of 15-25 seconds, or 20 seconds. Generally, the weight in time constant τ may here be set to a value long/big enough for capturing/including the slowly varying sensor offset value of the nitrogen oxides NO.sub.x sensor 260 in the at least one sensor signal S.sub.NOx. By use of the long/large weight in constant τ value, the nitrogen oxides NO.sub.x sensor 260 has enough time to converge, such that the offset value may be easily detected/determined. Also, the weight in constant τ should, according to an embodiment, be set to a value short/small enough facilitating improved accuracy already within a test cycle being run.
(35) As mentioned above, the at least one sensor signal S.sub.NOx should have had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined convergence time period T.sub.con before the at least one sensor signal S.sub.NOx is determined 410 by use of at least one nitrogen oxides NO.sub.x sensor 260. According to an embodiment of the present invention, for example implemented in a vehicle/system complying to a Euro IV or Euro V emission regulations, i.e. for a vehicle/system being tested with a Euro V or a Euro IV test cycle, the predetermined convergence time period T.sub.con has a value which makes it possible to capture a slip of reducing agent from the at least one reduction catalyst 230. Thus, the predetermined convergence time period T.sub.con should here be small/short enough for resulting in a determination 410 when the slip of reducing agent is still in the exhaust treatment system 250, i.e. before the slip has passed the at least one nitrogen oxides NO.sub.x sensor 260. In other words, the predetermined convergence time period T.sub.con should have a value being so small/short that the slip of reducing agent is included in the at least one sensor signal S.sub.NOx, i.e. is sensed by the at least one cross-sensitive nitrogen oxides NO.sub.x sensor 260.
(36) The predetermined convergence time period T.sub.con may here depend on a response time of the at least one nitrogen oxides NO.sub.x sensor 260 and/or on a flow of the exhaust stream 203 around the at least one nitrogen oxides NO.sub.x sensor 260, e.g. may depend on a combination of these parameters.
(37) As a non-limiting example for a vehicle/system complying with a Euro IV or Euro V emission regulations, the predetermined convergence time period T.sub.con may have a value in the range of 2-5 seconds, or 3 seconds, which makes it possible to capture the above mentioned slip of reducing agent.
(38) According to an embodiment for example implemented in a vehicle/system complying to a Euro VI emission regulation, i.e. for a vehicle/system being tested with a Euro VI test cycle, the predetermined convergence time period T.sub.con may have a value related to lengths of one or more periods when the engine 101 revolves without fuel supply during normal operation of the vehicle 100 and/or during at least one emission test cycle. Generally, the predetermined convergence time period T.sub.con may here have a value long/large enough for ensuring that the at least one sensor signal S.sub.NOx, i.e. the signal provided/sensed by the at least one nitrogen oxides NO.sub.x sensor 260, only includes an offset error. Thus, if the predetermined convergence time period T.sub.con is set long enough, the engine has revolved without fuel supply for such a long time that essentially no nitrogen oxides NO.sub.x should be output in the exhaust stream any more, and such that no nitrogen oxides NO.sub.x should be present in the sensor, which ensures that the at least one sensor signal S.sub.NOx only includes/indicates the offset error for the at least one nitrogen oxides NO.sub.x sensor 260, respectively.
(39) As a non-limiting example for a vehicle/system complying to Euro VI emission regulations, the predetermined convergence time period T.sub.con has a value in the range of 5-15 seconds, has a value in the range of 7-12 seconds, or has a value in the range of 10 seconds.
(40) As mentioned above, the exhaust mass flow M′.sub.exh should be greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th in order for the determination 410 of the at least one sensor signal S.sub.NOx as at least one sensor correction value S.sub.NOx_corr, respectively, to be performed. The mass flow threshold M′.sub.exh_th may here, according to an embodiment, have a value high enough to ensure a flow/throughput/circulation of the exhaust stream 203 through the exhaust treatment system 250, i.e. a value high enough for preventing a still standing exhaust stream 203 in the exhaust treatment system. The mass flow threshold M′.sub.exh_th may also have a value high enough to ensure a local flow/throughput/circulation of the exhaust stream 203 at and/or around the at least one nitrogen oxides NO.sub.x sensor 260, respectively. Thus, such mass flow threshold values M′.sub.exh_th may for example correspond to mass flows of a running engine, i.e. to mass flows for a revolving engine. The time amounting to the predetermined convergence time period T.sub.con will then start running/ticking as soon as the engine is running/revolving.
(41) According to various embodiments of the present invention, the exhaust stream mass flow M′.sub.exh, used in combination with the mass flow threshold M′.sub.exh_th as a parameter for when the at least one sensor signal S.sub.NOx should be determined 410, may be determined in a number of ways. For example, the exhaust stream mass flow M′.sub.exh may be determined based on at least one mass flow model for the exhaust treatment system 250. This model may take into account e.g. the physical form and dimension of the exhaust treatment system and/or an operation mode for the engine 201 producing the exhaust stream 203. The exhaust stream mass flow M′.sub.exh may also be determined based an amount of fuel and an amount of air being input into the cylinders of the engine 201 producing the exhaust stream 203. The exhaust stream mass flow M′.sub.exh may also be determined based on at least one measurement of the exhaust mass flow M′.sub.exh for the exhaust stream 203. This measurement may e.g. be performed by based on measurements of the air and the fuel being input into the engine and/or by usage of at least one mass flow sensor arranged in the exhaust treatment system, e.g. upstream of the evaporation chamber 280 and/or reduction catalyst.
(42) As mentioned above, the at least one sensor signal S.sub.NOx should have had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined convergence time period T.sub.con before the determination 410 of the at least one sensor signal S.sub.NOx as the at least one sensor correction value S.sub.NOx_corr respectively, is to be performed. According to an embodiment for example implemented in a vehicle/system complying to a Euro VI emission regulation, i.e. for a vehicle/system being tested with a Euro VI test cycle, the sensor signal threshold S.sub.NOx_th may have a value related to an accuracy and/or an offset error of the at least one nitrogen oxides NO.sub.x sensor 260, and/or to a robustness of the control of the dosage of the reducing agent. The individuals of the at least one nitrogen oxides NO.sub.x sensor 260 may have differing conversion/fall time periods, i.e. take differing times to fall when the amount and/or concentration of nitrogen oxides NO.sub.x being output from the engine are reduced to a value of essentially zero.
(43) Therefore, it may be more reliable to initially trigger the determination 410 of the at least one sensor signal S.sub.NOx at smaller signal values, i.e. at smaller values for the sensor signal threshold S.sub.NOx_th. Hereby, a stationary value for the offset error of the at least one nitrogen oxides NO.sub.x sensor 260 may be reached more quickly, wherefore a shorter/smaller value for the predetermined convergence time period T.sub.con may be used. However, the sensor signal threshold S.sub.NOx_th should, according to an embodiment, have a value exceeding a maximum offset error for the at least one nitrogen oxides NO.sub.x sensor 260, in order to not miss any important determinations. As a non-limiting example, the at least one nitrogen oxides NO.sub.x sensor may have a maximal offset error in the range of 12-15 ppm.
(44) Thus, for a vehicle/system complying with Euro VI emission regulations, the sensor signal threshold S.sub.NOx_th may, according to an embodiment, have a value corresponding to a nitrogen oxides NO.sub.x concentration in the range of 15-30 ppm nitrogen oxides NO.sub.x, or 20 ppm nitrogen oxides NO.sub.x.
(45) According to an embodiment for example implemented in a vehicle/system complying to a Euro V emission regulation, i.e. for a vehicle/system being tested with a Euro V test cycle, the sensor signal threshold S.sub.NOx_th may have a value related to a cross-sensitivity for ammonia of the at least one nitrogen oxides NO.sub.x sensor 260. During engine motoring, i.e. when the engine 101 revolves without fuel supply due to the kinetic energy driven movement of the vehicle, the temperature T.sub.exh of the exhaust stream 203 is decreasing.
(46) As mentioned above, the at least one nitrogen oxides NO.sub.x sensor 260 may be cross-sensitive for nitrogen oxides NO.sub.x and ammonia NH.sub.3, i.e. the value of the at least one sensor signal S.sub.NOx may include components originating from both nitrogen oxides NO.sub.x and ammonia NH.sub.3. Therefore, the determination 410 of the at least one sensor signal S.sub.NOx as the at least one sensor correction value S.sub.NOx_corr, respectively, may be more accurate if the sensor signal threshold S.sub.NOx_th is given a value related to the cross-sensitivity for ammonia of the at least one nitrogen oxides NO.sub.x sensor 260.
(47) According to an embodiment of the present invention, the at least one sensor correction value S.sub.NOx_corr being determined 410 and used for determining 420 the at least one adjusted sensor signal S.sub.NOx_adj, is restricted for robustness reasons. For example, the at least one adjusted sensor signal S.sub.NOx_adj may be restricted to a value of ±10 ppm nitrogen oxides NO.sub.x for an exhaust treatment system 250 including at least one slip catalyst 240, e.g. for an exhaust system 250 complying with the Euro VI emission requirements. Correspondingly, for an exhaust treatment system not including at least one slip catalyst, i.e. for a system lacking at slip catalysts, the at least one adjusted sensor signal S.sub.NOx_adj may be restricted to value of −10 to +200 ppm nitrogen oxides NO.sub.x. By these restrictions, a difference between the at least one adjusted sensor signal S.sub.NOx_adj and the at least one sensor signal S.sub.NOx is also restricted, which makes the herein described control 430 of the dosage more robust.
(48) A person skilled in the art will realize that a method control of dosage of a reducing agent into an exhaust stream 203 according to the present invention may also be implemented in a computer program, which when executed in a computer will cause the computer to execute the method. The computer program usually forms a part of a computer program product 503, wherein the computer program product comprises a suitable digital non-volatile/permanent/persistent/durable storage medium on which the computer program is stored. The non-volatile/permanent/persistent/durable computer readable medium includes a suitable memory, e.g.: ROM (Read-Only Memory), PROM (Programmable Read-Only Memory), EPROM (Erasable PROM), Flash, EEPROM (Electrically Erasable PROM), a hard disk device, etc.
(49)
(50) Further, the control device/means 500 is equipped with devices 511, 512, 513, 514 for receiving and sending of input and output signals, respectively. These input and output signals may contain wave shapes, pulses, or other attributes, which may be detected as information by the devices 511, 513 for the receipt of input signals, and may be converted into signals that may be processed by the calculation unit 501. These signals are then provided to the calculation unit 501. The devices 512, 514 for sending output signals are arranged to convert the calculation result from the calculation unit 501 into output signals for transfer to other parts of the vehicle's control system, and/or the component(s) for which the signals are intended.
(51) Each one of the connections to the devices for receiving and sending of input and output signals may include one or several of a cable; a data bus, such as a CAN (Controller Area Network) bus, a MOST (Media Oriented Systems Transport) bus, or any other bus configuration; or of a wireless connection.
(52) A person skilled in the art will realize that the above-mentioned computer may consist of the calculation unit 501, and that the above-mentioned memory may consist of the memory unit 502.
(53) Generally, control systems in modern vehicles include of a communications bus system, comprising one or several communications buses to connect a number of electronic control devices (ECUs), or controllers, and different components localized on the vehicle. Such a control system may comprise a large number of control devices, and the responsibility for a specific function may be distributed among more than one control device. Vehicles of the type shown thus often comprise significantly more control devices than what is shown in
(54) As a person skilled in the art will realize, the control device/means 500 in
(55) The present invention, in the embodiment shown, may be implemented in the control device/means 500. The invention may, however, also be implemented wholly or partly in one or several other control devices, already existing in the vehicle, or in a control device dedicated to the present invention.
(56) According to an aspect of the present invention, a system 290 arranged for control of dosage of a reducing agent into an exhaust stream 203 from an engine 101, the reducing agent being used for reduction of nitrogen oxides NO.sub.x in one or more reduction catalysts 230 of an exhaust treatment system 250 arranged for treating the exhaust stream 203 is disclosed. As described above, the exhaust stream 203 is produced by an engine 201, and is then treated by an exhaust treatment system 250 including e.g. a reduction catalyst device using a reducing agent. The reducing agent is for this reason injected into the exhaust stream 203 by the dosage device 271. The reducing agent may possibly, according to an embodiment, be evaporated in an evaporation chamber 280 when being injected into the exhaust stream 203.
(57) The system 290 includes means 291, e.g. a determination unit 291, arranged for determining 410 at least one sensor signal S.sub.NOx from at least one nitrogen oxides NO.sub.x sensor 260 arranged downstream of at least one of the one or more reduction catalysts 230 as at least one sensor correction value S.sub.NOx_corr, respectively, if some conditions are fulfilled. These conditions include that the engine 101 revolves without fuel supply, that an exhaust mass flow M′.sub.exh of the exhaust stream 203 is greater than an exhaust mass flow threshold M′.sub.exh_th; M′.sub.exh>M′.sub.exh_th; and that the at least one sensor signal S.sub.NOx has had a value smaller than a sensor signal threshold S.sub.NOx_th; S.sub.NOx<S.sub.NOx_th; during at least a predetermined time period T.sub.con.
(58) The system 290 also includes means 292, e.g. a signal determining unit 292, arranged for determining 420 at least one adjusted sensor signal S.sub.NOx_adj based on the at least one sensor signal S.sub.NOx and the at least one sensor correction value S.sub.NOx_corr, respectively.
(59) The system 290 further includes means 293, e.g. a controlling unit 293, arranged for controlling 430 the dosage of the reducing agent based on the at least one adjusted sensor signal S.sub.NOx_adj.
(60) The system 290 may be arranged/modified for performing any of the in this document described embodiments of the method according to the present invention.
(61) The exhaust treatment system 250 shown in
(62) The present invention is also related to a vehicle 100, such as e.g. a truck, a bus or a car, including the herein described system 290 for arranged for controlling a dosage of reducing agent.
(63) The inventive method, and embodiments thereof, as described above, may at least in part be performed with/using/by at least one device. The inventive method, and embodiments thereof, as described above, may be performed at least in part with/using/by at least one device that is suitable and/or adapted for performing at least parts of the inventive method and/or embodiments thereof. A device that is suitable and/or adapted for performing at least parts of the inventive method and/or embodiments thereof may be one, or several, of a control unit, an electronic control unit (ECU), an electronic circuit, a computer, a computing unit and/or a processing unit.
(64) With reference to the above, the inventive method, and embodiments thereof, as described above, may be referred to as an, at least in part, computerized method. The method being, at least in part, computerized meaning that it is performed at least in part with/using/by the at least one device that is suitable and/or adapted for performing at least parts of the inventive method and/or embodiments thereof.
(65) With reference to the above, the inventive method, and embodiments thereof, as described above, may be referred to as an, at least in part, automated method. The method being, at least in part, automated meaning that it is performed with/using/by the at least one device that is suitable and/or adapted for performing at least parts of the inventive method and/or embodiments thereof.
(66) The present invention is not limited to the embodiments of the invention described above, but relates to and comprises all embodiments within the scope of the enclosed independent claims.