STAXcraft
20210171164 · 2021-06-10
Assignee
Inventors
Cpc classification
Y02T70/5236
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2240/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B63H21/20
PERFORMING OPERATIONS; TRANSPORTING
B63H21/32
PERFORMING OPERATIONS; TRANSPORTING
F01N3/2013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T70/5218
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2240/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H21/14
PERFORMING OPERATIONS; TRANSPORTING
F01N2450/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2257/306
PERFORMING OPERATIONS; TRANSPORTING
F01N2240/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2258/012
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4566
PERFORMING OPERATIONS; TRANSPORTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
B63H11/00
PERFORMING OPERATIONS; TRANSPORTING
B63H25/42
PERFORMING OPERATIONS; TRANSPORTING
F01N13/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H21/165
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/404
PERFORMING OPERATIONS; TRANSPORTING
B63B2021/265
PERFORMING OPERATIONS; TRANSPORTING
F01N13/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
B63B21/50
PERFORMING OPERATIONS; TRANSPORTING
B63H11/00
PERFORMING OPERATIONS; TRANSPORTING
B63H21/14
PERFORMING OPERATIONS; TRANSPORTING
B63H21/165
PERFORMING OPERATIONS; TRANSPORTING
B63H21/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A novel emissions control watercraft (STAXcraft) solving a long-felt but unsolved need regarding disadvantages associated with prior-art emissions servicing watercraft, the disadvantages selected from the group, but not limited to, the use of tugboats, securing or mooring servicing watercraft to a serviced vessel, additional expenses and time-delays and inefficiencies of land-based approaches, increased toxic emissions, increased greenhouse gases (GHG) emissions, danger from falling cargo, tanker safety, alongside mooring in narrow channels preventing other OGV's to pass safely, and cargo tank emissions.
Claims
1. An emissions control watercraft for servicing a serviced watercraft, said serviced watercraft stationed at berth or at anchorage, said emissions control watercraft comprising: a. a floating platform; b. an anchoring system for fixing said floating platform at any predetermined orientation relative to said serviced watercraft without securing to said serviced watercraft; c. an exhaust capture system for receiving emissions from said serviced watercraft; d. a purification system mounted to said floating platform, connected to said exhaust capture system for accepting and purifying said emissions from said exhaust capture system; e. said exhaust capture system comprising an exhaust capture arm and an exhaust pipe connector configured to connect to an exhaust pipe of said serviced watercraft; f. a plurality of thrusters for propelling said floating platform; whereby said emissions control watercraft may be placed any distance away from said serviced watercraft which allows the interconnection of said exhaust capture system to an exhaust pipe of said serviced watercraft for operation of said purification system to accept and purify said emissions.
2. The emissions control watercraft of claim 1, wherein said anchoring system comprises a plurality of spuds attached to said floating platform for anchoring said floating platform at any predetermined orientation relative to said serviced watercraft, each spud including a spud drive and a spud column which is configured to be raised or lowered by said spud drive, wherein said floating platform is movable along the water with the spud columns in a raised position and fixed in a desired position fixed relative to said serviced watercraft with the spud columns lowered to the seabed.
3. The emissions control watercraft of claim 1, wherein said floating platform is selected from the group consisting of a barge, a vessel, a self-propelled, a semi-submersible watercraft, a boat, and a floating dock.
4. The emissions control watercraft of claim 1, wherein said thrusters are selected from the group consisting of hydraulic thrusters, electric thrusters, diesel-powered thrusters, gas-powered thrusters, and gasoline-powered thrusters.
5. An emissions control system for servicing a serviced watercraft, said serviced watercraft stationed at berth or at anchor, said emissions control system comprising: a. a plurality of purification circuits; b. each purification circuit comprising a purification unit for receiving emissions from an emissions capture circuit; c. each emissions capture circuit comprising an emissions duct for receiving emissions from an emissions connector for receiving emissions from an emissions source, said emissions source mounted on said serviced watercraft; d. said emissions source selected from the group consisting of an engine exhaust pipe, a boiler exhaust pipe, and a cargo tank vent; e. an arm for supporting a plurality of said emissions capture circuits; f. said arm mounted on a platform, said platform selected from the group consisting of a floating platform, a barge, a watercraft, a vessel, a wharf, a pier, a dock, a jetty, a slab, and a foundation; whereby said emissions from said emissions sources on said serviced watercraft are conveyed to said purification units thereby purifying said emissions.
6. The emissions control watercraft of claim 1, wherein said distance creates a space between said floating platform and a portion of said serviced watercraft containing a cargo with said space greater than or equal to the size of a portion of said cargo while still allowing the interconnection of said emissions control watercraft with said serviced watercraft.
7. The emissions control watercraft of claim 1, wherein said distance creates a space between said floating platform and a portion of said serviced watercraft containing a flammable cargo while still allowing the interconnection of said exhaust capture system of the emissions control watercraft with the exhaust pipe of said serviced watercraft.
8. The emissions control watercraft of claim 1, wherein said purification system further includes a heater for heating said emissions, said heater being electrically powered.
9. The emissions control watercraft of claim 1, wherein said purification system conforms to the National Fire Protection Association (NFPA) National Electric Code for Class I, Division 1 or 2 for hazardous locations.
10. The emissions control watercraft of claim 1, wherein said purification system is powered by a low greenhouse gas emitting power source selected from the group consisting of a hydrogen fuel cell, a genset running on renewable fuel, a solar power system, a rechargeable battery, and a shore power system).
11. A method for purification of exhaust from a watercraft, said watercraft stationed at-berth or at anchorage, the method comprising: a. using thrusters to move a floating platform through water without assistance from tugboats and positioning said floating platform at any predetermined orientation near a serviced watercraft at berth, the predetermined orientation including, but not limited to, orientations parallel to and perpendicular to the serviced watercraft; b. anchoring said floating platform at a predetermined distance away from said serviced watercraft without mooring to said serviced vessel; c. manipulating an exhaust capture system carried by said servicing watercraft for connection to an exhaust pipe for receiving emissions from an at-berth serviced watercraft; d. receiving said emissions from said exhaust capture system into a purification system; e. purifying said emissions by with said purification system; whereby said positionable emissions control watercraft may be placed any distance away from said serviced watercraft which allows the interconnection of said exhaust capture system to said exhaust pipe of said serviced watercraft.
12. The method of claim 11, wherein said anchoring is achieved with a plurality of spuds extending from the floating platform to the seabed, each spud including a spud drive and a spud column which is configured to be raised or lowered by the spud drive, wherein the floating platform is movable along the water with the spud columns in a raised position and fixed in a desired position and orientation relative to the serviced watercraft with the spud columns lowered to the seabed, wherein said floating platform is fixed in said desired position and orientation relative to the serviced watercraft without the use of floating fenders, spacers, mooring lines and mooring devices;
13. The method of claim 11, wherein said floating platform is selected from the group consisting of a barge, a self-propelled barge, a vessel, a self-propelled vessel, a semi-submersible watercraft, a boat, and a floating dock.
14. The method of claim 11, wherein said thrusters are selected from the group consisting of hydraulic thrusters, electric thrusters, diesel-powered thrusters, gas-powered thrusters, and gasoline-powered thrusters.
15. The method of claim 11, wherein said exhaust capture system also receives emissions from a cargo tank vent.
16. The method of claim 11, wherein said distance creates a space between said floating platform and a portion of said serviced watercraft containing a cargo with said space greater than or equal to the size of a portion of said cargo while still allowing the interconnection of said emissions control watercraft with said serviced watercraft.
17. The method of claim 11, wherein said distance creates a space between said floating platform and a portion of said serviced watercraft containing a flammable cargo while still allowing the interconnection of said exhaust capture system of the emissions control watercraft with the exhaust pipe of said serviced watercraft.
18. The method of claim 11, wherein said purification system further includes a heater for heating said emissions, said heater being electrically powered.
19. The method of claim 11, wherein said purification system conforms to the National Fire Protection Association (NFPA) National Electric Code for Class I, Division 1 or 2 for hazardous locations.
20. The method of claim 11, wherein said purification system is powered by a low greenhouse gas emitting power source selected from the group consisting of at least one hydrogen fuel cell, at least one genset running on renewable fuel, at least one solar power system, at least one rechargeable battery, and a shore power system.
Description
FIGURES
[0052] The novel features which are characteristic of the present invention are set forth in the appended claims. However, embodiments, together with further objects and attendant advantages, will be best understood by reference to the following detailed description taken in connection with the accompanying drawings in which:
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DETAILED DESCRIPTION
[0061] A portion of the disclosure of this patent document contains material which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
[0062] The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
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[0065]
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[0069] Alternative propulsion units include electric motor-driven propulsion units, battery electric drives, diesel-electric systems, or hydrocarbon-fueled engine-driven thrusters. In the case of an emissions control servicing watercraft, hydraulically driven propulsion is preferred because one or more hydraulic power unit(s) can be shared between the thruster(s) 800 and the capture system tower and arm 500 and an anchoring system. Hydraulic propulsion units, also called hydraulic thrusters or azimuth thrusters may be obtained from ABB, Thrustmaster, and Hydraulic Marine Systems, among others. For barges, these thrusters are typically outboard systems, although “built-in” thrusters or “pod” or “azipod” thrusters may also be implemented.
[0070] Typically, at least two thrusters 800 are required for barge operations. Four thrusters 800 (one on each corner) is preferred in some scenarios. Hydraulic outboard propulsion units typically include the ability to rotate the direction of thrust 360 degrees.
[0071] Hydraulic thrusters 800 are commonly driven by diesel engines, with one diesel engine per thruster. For this exemplary embodiment, however, at least one hydraulic power unit(s) 610 may be connected to at least one set comprising hydraulic propulsion system 650 and thruster 800 as well as to the capture system tower and arm 500. Multiple hydraulic power units 610 would provide redundancy, as an option. Each hydraulic power unit 610 may also be powered using an electric motor. Alternatively, an internal combustion engine could power each hydraulic power unit 610.
[0072] The exhaust capture system 500 of an emissions treatment system typically uses hydraulic power to pivot the arm about the vertical axis and to power the articulation of each joint in the arm. When a shared hydraulic power unit is used, care must be taken that the hydraulic power unit 610 can supply a predetermined pressure and flow of hydraulic fluid that is compatible with all propulsion systems 980 simultaneously or the capture system tower and arm 500 or the anchoring system shown in
[0073]
[0074] In another exemplary embodiment, exhaust capture system 500 may be mounted on a floating platform, a barge, a watercraft, a vessel, a wharf, a pier, a dock, a jetty, a slab, or a land-based foundation. In another exemplary embodiment, each purification system 400 may be installed on a floating platform, a barge, a watercraft, a vessel, a wharf, a pier, a dock, a jetty, a slab, or a remote land-based foundation.
[0075] Hydrocarbon gas normally encountered in petroleum tankers cannot burn in an atmosphere containing less than approximately 11% oxygen by volume. Accordingly, one way to provide protection against fire or explosion in the vaper space of cargo tanks is to keep the oxygen level below that figure. This is usually achieved by using a piping arrangement to blow inert gas into each cargo tank to reduce the air content, and hence the oxygen content, and render the tank atmosphere non-flammable. The source of inert gas (IG) may be selectively diverted from the engines or boilers of serviced vessel 200. Thus, emissions that would otherwise exit via an exhaust pipe 220 may be diverted by an IG system through a cargo tank to a location that is not located near the other exhaust pipes 220 on funnel 230, but instead on the deck of the tanker, usually near the cargo tank that is being vented. The emissions from a vent 260 may be selected from the group consisting of hydrocarbon vapors, engine emissions, and boiler emissions. There may be more than one vent 260, typically one per cargo tank. It is desired to capture and purify the vent 260 emissions in addition to engine and boiler emissions from the exhaust pipes 220 on funnel 230.
[0076]
[0077] The exemplary embodiment shown in
[0078] Note: A corresponding number of emissions processing circuits 501 may be used for any expected combination of exhaust pipes 220 and vents 260.
REFERENCE NUMERALS
[0079] 100 STAXcraft (emissions control watercraft) [0080] 102 Floating Platform [0081] 150 Prior-art Servicing Watercraft/Emissions control watercraft [0082] 170 Fender/spacer/spacer barge [0083] 180 Mooring Line [0084] 200 Serviced watercraft, Vessel, or Oceangoing Vessel (OGV) [0085] 210 Superstructure/House/Accommodation Block [0086] 220 Emissions Source Exhaust Pipe [0087] 230 Funnel [0088] 250 Bunker Barge/Another servicing watercraft [0089] 260 Vent [0090] 300 Terminal [0091] 310 Wharf [0092] 320 Mooring Line [0093] 390 Channel/Waterway [0094] 400 Purification System/Emissions Processing Unit [0095] 500 Exhaust Capture System [0096] 501 Emissions Processing Circuit [0097] 502 Bonnet [0098] 503 Exhaust Capture Arm [0099] 504 Prior-art Exhaust Capture System [0100] 510 Exhaust Pipe Connector [0101] 520 Emissions Duct [0102] 570 Vent Connector [0103] 580 Vent Emissions Duct [0104] 610 Hydraulic Power Unit [0105] 620 Port Propulsion Unit [0106] 630 Starboard Propulsion Unit [0107] 650 Hydraulic Piping, Hydraulic Propulsion System [0108] 652 Hydraulic Piping, Exhaust Capture System [0109] 700 Spud Column [0110] 710 Spudwell [0111] 720 Spud Drive [0112] 750 Seafloor [0113] 800 Thruster [0114] 900 Power System [0115] 910 Microgrid [0116] 930 Shore Power System [0117] 932 Electrical Generator/Genset [0118] 934 Fuel Cell [0119] 936 Solar [0120] 950 Energy Storage System [0121] 960 Always-on Power System [0122] 970 Operational Power System [0123] 980 Propulsion Power System
OPERATION
[0124] Diesel engines produce electrical power for vessels. These diesel engines produce diesel exhaust, which contains particulate matter, oxides of nitrogen, and sulfur dioxide, which cause harm to human health and the environment. After a vessel travels into a port and moors to a wharf it turns the main engine off. However, at least one large diesel engine continues to generate electrical power for the vessel even during the at-berth mode. Unfortunately, each auxiliary engine produces a similar amount of exhaust as tens of thousands of automobiles, and these emissions continue to be emitted from the vessel until the vessel departs from the port.
[0125] The following describes the operation of several exemplary embodiments of an emissions control watercraft (STAXcraft 100) that has solved the disadvantages listed herein.
[0126]
[0127] Alternatively, if the serviced watercraft 200 is a tanker, then STAXcraft 100 is preferably be positioned aft of the watercraft 200 (see
[0128] This exemplary embodiment discloses an anchoring system comprising four spuds, although any number of spuds could be used, although only a minimum two spuds are required, each spud comprising spud column 700, spudwell 710, and spud drive 720. Spudwell 710 functions as a vertical guide sleeve for spud column 700. Spud column 700 may be raised or lowered by spud drive 720. Spud drive 720 may be either an electrical, mechanical, or hydraulic winch and line system, for example. In this exemplary embodiment, a steel cable that is attached to the foot of spud column 700 and is retracted by a hydraulic winch such that the spud column is lifted through spudwell 710 thereby allowing STAXcraft 100 to travel along the water.
[0129] Once STAXcraft 100 is in the predetermined location, then, in one exemplary embodiment, the spud columns 700 are lowered to the seabed (see
[0130] Once STAXcraft 100 is anchored in the predetermined location, then as shown in an exemplary embodiment in
[0131] Referring to
[0132] In one exemplary embodiment, as shown in
[0133] An exemplary embodiment shown in
[0134] Referring to
[0135] The operation described under
[0136] The above description is intended to enable the person skilled in the art to practice the invention. It is not intended to detail all of the possible modifications and variations that will become apparent to the skilled worker upon reading the description. It is intended, however, that all such modifications and variations be included within the scope of the invention that is seen in the above description and otherwise defined by the following claims.
CONCLUSION, RAMIFICATIONS, AND SCOPE
[0137] The foregoing describes a novel emissions control watercraft (STAXcraft) solving a long-felt but unsolved need that resolves disadvantages associated with prior-art emissions servicing watercraft, the disadvantages selected from the group, but not limited to, the use of tugboats, securing or mooring servicing watercraft alongside a serviced vessel, additional expenses and time-delays and inefficiencies of land-based emissions control systems, inefficient toxic emissions reduction, increased greenhouse gases (GHG) emissions, danger from falling cargo, danger when used with petroleum tankers, danger when used alongside in narrow channels, and the inability to reduce tanker emissions.
[0138] The following ramifications have been anticipated by the Applicant:
[0139] Alternative anticipated alternative anchoring systems include mooring to anchors placed in a predetermined location on the seafloor, the anchors selected from the group consisting of but not limited to concrete blocks, clump weights, screw anchors, helix anchors, piles, suction piles, drag anchors, torpedo piles, bag anchor systems, concrete footings, vertical load anchors (VLA's), and ground chains.
[0140] Electrical generator/genset 932 may be fueled with, but not limited to, e-fuel, biofuel, fossil fuel, or renewable diesel fuel.
[0141] Fuel cell system 934 may utilize any chemical energy, including any form of hydrogen, including but not limited to, brown hydrogen, blue hydrogen, and green hydrogen. Fuel cell system 934 may be a proton exchange membrane (PEM or PEMFC) fuel cell, polymer electrolyte membrane fuel cell, a direct methanol fuel cell, an alkaline fuel cell (AFC), a phosphoric acid fuel cell (PAFC), a molten carbonate fuel cell (MCFC), a solid acid fuel cell (SAFC), a solid oxide fuel cell (SOFC), or a reversible fuel cell. Fuel cell system 934 may further include storage tanks for storing compressed gas or liquid.
[0142] Energy storage 950 may be, but is not limited to, a lithium-ion battery system, a redox-flow battery system, or a zinc-hybrid battery system, or a reversible fuel cell.
[0143] Alternative anticipated alternative anchoring systems include mooring to anchors placed in a predetermined location on the seafloor, the anchors selected from the group consisting of but not limited to concrete blocks, clump weights, screw anchors, helix anchors, piles, suction piles, drag anchors, torpedo piles, bag anchor systems, concrete footings, vertical load anchors (VLA's), and ground chains.
[0144] Each processing circuit 501 may be land-based instead of barge-based where it is determined that a land-based system is advantageous in a particular application. Thus, any combination of exhaust pipe 200 and vent 260 may be serviced from a land-based platform instead of a barge-based platform.
[0145] Each purification unit 400 may be configured differently when processing emissions from an exhaust pipe 220 versus a vent 260.
[0146] Emissions from a vent 260 may alternatively be routed by separate ducting that the ducting of emissions capture system 500. Thus, vent 260 would be connected independently to a purification system 400 with separate ducting or a combination of a vessel diverting ducting system and ducting.