HYBRID INTEGRATED SEMICONDUCTOR TRI-GATE AND SPLIT DUAL-GATE FINFET DEVICES
20210134675 · 2021-05-06
Inventors
Cpc classification
H01L21/845
ELECTRICITY
H01L21/782
ELECTRICITY
International classification
H01L21/782
ELECTRICITY
H01L21/84
ELECTRICITY
Abstract
An integrated circuit apparatus includes a silicon-on-insulator (SOI) substrate comprising a silicon layer overlying an insulator layer; a first silicon fin region formed in a first region of the silicon layer, the first silicon fin region comprising a first source region, a first drain region, and a first channel region; a second silicon fin region formed in a second region of the silicon layer, the second silicon fin region comprising a second source region, a second drain region, and a second channel region; a gate dielectric layer formed on the first, second, and third surface regions of the first silicon fin region, and on the third and fourth surface regions of the second silicon fin region; a dual-gate FinFET, comprising the second drain, source and channel regions in the second silicon fin region; and a tri-gate FinFET, comprising the first drain, source and channel regions.
Claims
1. An integrated circuit apparatus, the apparatus comprising: a silicon-on-insulator (SOI) substrate, the SOI substrate comprising a silicon layer overlying an insulator layer; a first silicon fin region formed in a first region of the silicon layer, the first silicon fin region comprising a first source region, a first drain region, and a first channel region, the first channel region having a first surface region, a second surface region, and a third surface region; a second silicon fin region formed in a second region of the silicon layer, the second silicon fin region comprising a second source region, a second drain region, and a second channel region, the second channel region having a fourth surface region, a fifth surface region and a sixth surface region; a gate dielectric layer formed on the first, second, and third surface regions of the first silicon fin region, and on the third and fourth surface regions of the second silicon fin region; a dual-gate FinFET, comprising the second drain, source and channel regions in the second silicon fin region, the dual-gate FinFET having a first gate electrode and a second gate electrode, the first gate electrode overlying the gate dielectric on the third surface region of the second silicon fin region, the second gate electrode overlying the gate dielectric on the fourth surface region of the second silicon fin region; and a tri-gate FinFET, comprising the first drain, source and channel regions in the first silicon fin region, the tri-gate FinFET further comprising a third gate electrode overlying the gate dielectric on the first, second, and third surface regions of the first silicon fin region.
2. The apparatus of claim 1, wherein the dual-gate FinFET further comprising a silicon nitride layer overlying the sixth surface region in the second silicon fin region, the nitride layer being configured to electrically insulate the first gate electrode from the second gate electrode.
3. The apparatus of claim 1, wherein the source and drain regions of the dual-gate FinFET are elevated.
4. The apparatus of claim 1, wherein the source and drain regions of the tri-gate FinFET are elevated.
5. The apparatus of claim 1, wherein the silicon layer comprises a thickness of about 5-100 nm.
6. The apparatus of claim 1, wherein the channel region of the dual-gate FinFET comprises a width of about 5-50 nm and a length of about 5-30 nm.
7. The apparatus of claim 1, wherein the channel region of the tri-gate FinFET comprises a width of about 5-50 nm and a length of about 5-30 nm.
8. The apparatus of claim 1, wherein the dual-gate FinFET is operated in a weak inversion region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the present invention and, together with the description, further serve to explain embodiments of the invention.
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Embodiments of the present invention relate to integrated circuits and the processing for the manufacture of semiconductor devices. More particularly, embodiments of the present invention provide a method and device for providing a dual-gate FinFET and a tri-gate FinFET on the same SOI substrate. Merely by way of example, the invention has been applied to high current drive I/O devices and low leakage core logic devices in integrated circuits. But it would be recognized that the invention has a much broader range of applicability. For example, the invention can be applied to integrated circuits requiring devices having different threshold voltages and performance requirements.
[0026] Depending upon the embodiment, the present invention includes various features, which may be used. These features include the following:
[0027] 1. Simultaneous fabrication of tri-gate and dual-gate FinFETs on a same substrate;
[0028] 2. Fabrication method using conventional process and equipment; and
[0029] 3. Method for using tri-gate FinFETs in I/O circuits and dual-gate FinFETs in core logic circuits.
[0030] As shown, the above features may be included in one or more of the embodiments to follow. These features are merely examples, which should not unduly limit the scope of the claims herein. One of ordinary skill in the art would recognize many variations, modifications, and alternatives.
[0031]
[0032] The dual-gate FinFET 101 also includes gate oxide regions 131 and 132 disposed on the sides of the silicon fin region. A gate region 150 is disposed on one side of the silicon fin region and is separated from the silicon fin region by gate oxide region 131. A gate region 151 is disposed on an opposing side of the silicon fin region and is separated from the silicon fin region by gate oxide region 132. An end portion of silicon fin region 130 includes a source region 140, and the opposing end portion of the silicon fin region includes a drain region 160. As shown, gate region 150, gate oxide 131 and silicon fin region 130 are associated with an MOS transistor, which also includes a source region 140 and a drain region 160 at its distal ends. Gate 150 is characterized by a width 152 which is associated with a channel length of the transistor. In an embodiment, the channel length is about 5-30 nm. In an embodiment, source region 140 and drain region 160 disposed at the distal ends of the silicon fin region may include silicon germanium (SiGe). In another embodiment, source region 140 and drain region 160 disposed at the distal ends of the silicon fin region may include silicon carbide (SiC).
[0033] Referring still to
[0034]
[0035] In an embodiment of the present invention, a dual-gate FinFET device and a single-gate FinFET device are provided on the same substrate. In an embodiment, an integrated circuit chip includes single-gate FinFETs in I/O circuits and dual-gate FinFETs in core logic circuits. Of course, one of ordinary skill in the art would recognize other variations, modifications, and alternatives.
[0036]
[0037] A method for fabricating an integrated circuit device according to an embodiment of the present invention may be outlined as follows:
[0038] 1. Provide a silicon on insulator (SOI) wafer having a semiconductor layer on an insulator layer and threshold voltage implant;
[0039] 2. Form a hard mask overlying the semiconductor layer;
[0040] 3. Pattern the hard mask to form a first cap portion and a second cap portion;
[0041] 4. Etch the semiconductor layer using the patterned hard mask to form first and second fin regions;
[0042] 5. Remove the second cap portion to expose the top surface of the second fin region;
[0043] 6. Form a gate dielectric layer on opposite sides of the first silicon fin region and on three sides of the second fin region;
[0044] 7. Deposit a conductive layer;
[0045] 8. Selectively etch the conductive layer to form a first gate structure for the first fin region and a second gate structure for the second fin region;
[0046] 9. Forming source/drain regions at distal ends of the first and second fin regions;
[0047] 10. Form an interlayer dielectric layer over the conductive layer;
[0048] 11. Planarize the interlayer dielectric layer by chemical mechanical polishing (CMP) using the first cap portion as a polish stop;
[0049] 12. Form elevated source/drain regions; and
[0050] 12. Perform a backend process.
[0051] The above sequence of steps provides a method for fabricating an integrated circuit including a dual gate FinFET and a tri-gate FinFET according to an embodiment of the present invention. As shown, the method uses a combination of steps including a way of fabricating a dual gate FinFET and a single-gate (tri-gate) FinFET on the same SOI substrate. Other alternatives can also be provided where steps are added, one or more steps are removed, or one or more steps are provided in a different sequence without departing from the scope of the claims herein. Further details of the present method can be found throughout the present specification and more particularly below.
[0052] To summarize the above steps,
[0053]
[0054]
[0055]
[0056] In process 330, the hard mask is patterned as shown in
[0057] In process 340, silicon fin regions are defined. Here, semiconductor layer 430 is etched using the patterned hard mask as an etch mask to form fin regions. In a specific embodiment, conventional reactive ion etching (RIE) process is used to etch semiconductor layer 430.
[0058] The method then proceeds to process 350 which removes second hard mask cap portion 620. Second hard mask cap portion 620 can be removed using techniques known in the art such as, for example, ME, wet or dry etching and the like. The silicon fin regions are then annealed in an H.sub.2 ambient at a temperature ranging from about 800° C. to about 1000° C. Silicon fin regions 710, 720 defined in process 340 are used as FET active areas, including source, channel, and drain regions, as will be discussed more in detail below. Of course, there can be other variations, modifications, and alternatives.
[0059]
[0060] 1. Base oxide grow with in situ steam-generated (ISSG) or rapid thermal oxidation (RTO) at a temperature range of about 700° C. to 900° C. to a thickness of about 0.1-3 nm; 2. Decoupled Plasma nitridation (DPN) in a nitrogen ambient; and 3. Post nitridation anneal (PNA).
[0061] In an embodiment, the gate dielectric layer includes one of HfO.sub.2, ZrO.sub.2, La.sub.2O.sub.3, Al.sub.2O.sub.3, TiO.sub.2, SrTiO.sub.3, LaAlO.sub.3, Y.sub.2O.sub.3, HfO.sub.xN.sub.y, ZrO.sub.xN.sub.y, La.sub.2O.sub.xN.sub.y, Al.sub.2O.sub.xN.sub.y, TiO.sub.xN.sub.y, SrTiO.sub.xN.sub.y, LaAlO.sub.xN.sub.y, and Y.sub.2O.sub.xN.sub.y, wherein a and y are integer, or other high-K dielectric materials. Of course, there can be other variations, modifications, and alternatives.
[0062] In process 365, a conductive layer is deposited over the gate dielectric layer. In an embodiment, the conductive layer includes a metal material comprising one of W, Ta, TiN, ZrN, HfN, VN, NbN, TaN, WN, TiAlN, TaC, TaMgC, and TaCN, and an alloy thereof. The conductive layer can be formed by chemical vapor deposition (CVD), physical vapor deposition (PVD), atomic layer deposition (ALD), vacuum evaporation, and the like. In another embodiment, the conductive layer may include polysilicon. In yet another embodiment, the conductive layer may include conductive refractory metal nitrides. In an embodiment, the conductive layer may have a thickness in a range between about 100 nm to about 500 nm, and preferably in a range between about 40 nm and about 150 nm.
[0063] A photolithographic and etch process is performed in process 370 to form gate structures for fin regions. As shown in
[0064] In process 375, a source/drain ion implantation is performed to form sources and drains in the fin regions on both distal ends of first and second fin regions 710 and 720. In an embodiment, the source/drain ion implantation may be performed prior to forming gate sidewall spacers.
[0065] In process 380, an interlayer dielectric layer 1130 is formed overlying first and second gate structures 1010 and 1020.
[0066] Referring still to
[0067]
[0068]
[0069]
[0070] The method also includes implanting impurities to form source regions 1310 and 1330, and drain regions 1320 and 1340 as shown in
[0071] In specific embodiments, the method includes process 387 that forms elevated source/drain structures 1410, 1420, 1430, and 1440 as shown in
[0072] Alternatively, where FinFETs 1101, 1102 are n-type FinFET, silicon carbide can be epitaxially deposited on source/drain structures 1410, 1420, 1430, and 1440 using in-situ doping techniques. That is, impurities such as phosphorous (P) or arsenic (As) are introduced while the silicon carbide material grows. In an embodiment, a p-type impurity concentration can be in the range from about 1*10.sup.19 to about 1*10.sup.20 atoms/cm.sup.3. Of course, there can be other variations, modifications, and alternatives.
[0073] In some embodiments of the present invention, the method also includes performing backend processing. As shown in
[0074]
[0075] A method for operating an integrated circuit device according to an embodiment of the present invention may be outlined as follows:
[0076] 1. providing an SOI substrate;
[0077] 2. providing a first circuit region in the SOI substrate;
[0078] 3. providing a second circuit region in the SOI substrate;
[0079] 4. forming a tri-gate FinFET in the first circuit region, the tri-gate FinFET comprising a drain electrode, a source electrode, and a gate electrode;
[0080] 5. forming a dual-gate FinFET in the second circuit region, the dual-gate FinFET comprising a drain electrode, a source electrode, and a first gate electrode a second gate electrode;
[0081] 6. applying a first bias voltage and second bias voltage to the drain electrode and the source electrode of the tri-gate FinFET, respectively;
[0082] 7. receiving a first signal at the gate electrode of the tri-gate FinFET;
[0083] 8. applying a third bias voltage and fourth bias voltage to the drain electrode and the source electrode of the dual-gate FinFET, respectively; and
[0084] 9. receiving a second signal and a third signal at the first gate electrode and the second gate electrode of the tri-gate FinFET, respectively.
[0085] In a specific embodiment, the tri-gate FinFET includes a channel region that is surrounded by the gate electrode on three sides. The dual-gate FinFET includes a channel region sandwiched between the first and second gate electrodes. In some embodiments, the first circuit region is an I/O region. In other embodiments, the second circuit region is a core logic region. In a specific embodiment, the third signal is a dynamic signal generated by another circuit. In some embodiments, the dual-gate FinFET is configured to be operated in a weak inversion region. Of course, there can be other variations, modifications, and alternatives.
[0086] The above sequence of processes provides a method for operating an integrated circuit including a dual-gate FinFET and a tri-gate FinFET according to an embodiment of the present invention. As shown, the method uses a combination of steps including a way of operating a dual gate FinFET and a single-gate FinFET on the same SOI substrate. For example, in some embodiments, an integrated circuit chip includes single-gate FinFETs in I/O circuits and dual-gate FinFETs in core logic circuits. Of course, there can be other variations, modifications, and alternatives. Other alternatives can also be provided where steps are added, one or more steps are removed, or one or more steps are provided in a different sequence without departing from the scope of the claims herein.
[0087] It is also understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application and scope of the appended claims