Screw
20210108669 · 2021-04-15
Inventors
Cpc classification
International classification
Abstract
The invention relates to a screw having a screw head and a screw shank, wherein the screw shank is provided at least partially with a thread, characterized in that a periphery of the screw head is provided with a plurality of riblike protrusions protruding in a radial direction.
Claims
1. A screw having a screw head and a screw shank, wherein the screw shank is provided at least partially with a thread, wherein a periphery of the screw head is provided with a plurality of riblike protrusions protruding in a radial direction.
2. The screw as claimed in claim 1, wherein the lower end, located on the side of the screw shank, of each protrusion is provided with a tip and/or cutting edge.
3. The screw as claimed in claim 2, wherein the tip and/or cutting edge is located at the front in the screw-in direction of the screw.
4. The screw as claimed in claim 2, wherein the cutting edge extends substantially parallel to the circumference of the screw head.
5. The screw as claimed in claim 1, wherein the tips and/or cutting edges are offset radially inward with respect to the outer circumference of the screw head.
6. The screw as claimed in claim 1, wherein the protrusions are in the form of cutting protrusions.
7. The screw as claimed in claim 6, wherein the cutting protrusions are in the form of knurling rolled on to the periphery of the screw head.
8. The screw as claimed in claim 6, wherein the cutting protrusions intersect one another.
9. The screw as claimed in claim 1, wherein the protrusions extend parallel to the longitudinal center axis of the screw shank.
10. The screw as claimed in claim 1, wherein the protrusions extend obliquely with respect to the longitudinal center axis of the screw shank.
11. The screw as claimed in claim 1, wherein the protrusions extend at different angles to the longitudinal center axis.
12. The screw as claimed in claim 11, wherein the protrusions at least partially intersect one another.
13. The screw as claimed in claim 1, wherein the protrusions, as seen in an axial direction parallel to the longitudinal center axis of the screw shank, at least partially have a triangular cross section.
14. The screw as claimed in claim 1, wherein the protrusions, as seen in an axial direction parallel to the longitudinal center axis of the screw shank, at least partially have a circle-segment-like cross section.
15. The screw as claimed in claim 1, wherein the riblike protrusions, as seen in the longitudinal direction of the screw, extend only over a second portion of the periphery of the screw head that is spaced apart from the top side of the screw head, and no riblike protrusions are provided in a lower portion of the periphery of the screw head immediately adjoining the top side of the screw head.
16. The screw as claimed in claim 15, wherein the first portion of the screw head immediately adjoining the top side is formed in a smooth manner.
17. The screw as claimed in claim 15, wherein the first portion has a height that lies between the value of the thread pitch and twice the value of the thread pitch.
18. The screw as claimed in claim 1, wherein the screw is in the form of a countersunk screw and an underside of the screw head located on the side of the screw shank is formed in a frustoconical manner.
19. The screw as claimed in claim 1, wherein the thread on the screw shank has two portions, between which a thread-free portion of the screw shank is arranged.
20. The screw as claimed in claim 1, wherein the thread on the screw shank has two thread portions, wherein a thread portion located closer to the screw head has a thread with a larger outside diameter than an outside diameter of a thread in a thread portion located further away from the screw head.
Description
[0041] Further features and advantages of the invention will become apparent from the claims and the following description of preferred embodiments of the invention in conjunction with the drawings. Individual features of the different embodiments illustrated in the drawings and described in the description can be combined with one another as desired without exceeding the scope of the invention. In the drawings:
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[0068] The screw head 12 has a planar top side 18 and an underside 20 located on the side of the screw shank 14. The underside 20 has a frustoconical shape. In the illustration in
[0069] The screw head 12 is provided with a periphery 24 that is provided with a plurality of riblike protrusions 26 protruding in a radial direction. Each of the protrusions 26 has, at its lower end located on the side of the screw shank 14, a cutting edge 28, which is only indicated in the illustration in
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[0073] The illustration in
[0074] In the illustration in
[0075] If the screw 10, as is illustrated in
[0076] Shortly before the screw head 12 has been countersunk fully, the edges 34 of the protrusions 26 ensure that the linoleum coating is milled or scraped open cleanly. The linoleum coating has a certain elasticity, and so, after screwing in is complete, it penetrates into the intermediate spaces between the protrusions 26. As a result, a form fit between the linoleum coating and the protrusions 26 is achieved and in particular the ingress of water or moisture between the periphery 24 of the screw head 12 and the linoleum coating is prevented.
[0077] The screw 10 according to the invention can be used very advantageously not only in veneer plywood with a linoleum coating. The screw 10 can be countersunk for example also in hard or brittle uncoated materials or into materials that are provided generally with a hard and/or brittle coating. The cutting edges 28 at the lower ends of the protrusions 26 always ensure that the coating is cut open cleanly in a circle, such that breaking and resultant cracking of the coating in the region immediately surrounding the screw head 12 are entirely avoided.
[0078] As an alternative to the provision of cutting edges at the lower end of the protrusions 26, it is also possible for example for tips to be provided, which then likewise cut or scratch open the coating or the surface of the material.
[0079] The illustration in
[0080] The periphery 24 of the screw 40 is provided with knurling in the form of a plurality of protrusions 42 spaced apart uniformly from one another in the circumferential direction. The protrusions 42 have, as seen in a direction parallel to a longitudinal center axis of the screw 40, see
[0081] In the same way as the protrusions 26 of the screw 10, the protrusions 42 are provided at their lower end with cutting edges 44, however, which extend substantially parallel to the circumferential direction, see
[0082] In the illustration in
[0083] The protrusions 42 are also rolled on to the periphery of the screw head of the screw 40. If necessary, after the protrusions 42 have been rolled on, the cutting edges 44 can be applied, for example by sharpening the lower ends of the protrusions 42.
[0084] The screw 40 can be used for coated materials or materials in which a milling action of the radially external portions of the protrusions 42 is not desired.
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[0087] It is also readily apparent from
[0088] The illustration in
[0089] The illustration in
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[0092] In
[0093] At their lower end in
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[0096] Readily apparent here is the circumferential cutting edge 76 with the circle-segment-like and triangular portions. The triangular portions each form the lower end of a cutting protrusion 56.
[0097] The illustrations in
[0098] The illustration in
[0099] In the view on the section plane A-A in
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[0102] The screw 90 can be used for example to fasten floor panels to a substructure of loading compartments of trucks or trailers for trucks. The floor panels are embodied as a rule as what are known as film-coated plywood panels and are fastened to a metal substructure. A problem with such an application is that, when conventional surfaces are used, the hard surface of the film-coated plywood panels breaks during the countersinking of the screws and deforms as a result. This causes fracture points at which water can pass into the floor panels. Under unfavorable conditions, the film-coated plywood panel can then swell in the region surrounding the screw head.
[0103] Furthermore, such fastenings of floor panels are subject to considerable loads, in particular in the form of torsions and vibrations, when the trucks are being driven. When conventional screws are used, this can result in loosening of the screws.
[0104] The screw 90 according to the invention has a screw head 92 and a screw shank 94. The screw shank 94 is provided with a first thread portion 96 and a second thread portion 98, wherein a thread-free, cylindrical portion 100 is arranged between the two thread portions 96, 98. The second thread portion 98 is followed in the direction of the end of the screw shank 94 opposite to the screw head 92 by a conical tip 102.
[0105] As seen in the direction of the screw head 92, the conical tip 102 is adjoined by a thread-forming portion 104, which forms part of the second thread portion 98 and in which a flank height of the thread increases from a value of 0 to the final flank height of the thread. As seen in the longitudinal direction of the screw, the thread-forming region 104 is somewhat longer than the core diameter of the screw shank and has in particular around 1.5 times the length of the core diameter of the screw shank. The thread-free portion 100 likewise exhibits the core diameter of the screw shank. The pitches of the thread in the first thread portion 96 and in the second thread portion 98 are identical.
[0106] In the first thread portion 96, the thread has a larger outside diameter than in the second thread portion 98. The screw 90 according to the invention is provided for example for fastening floor panels to a substructure of loading compartments. The first thread portion 96 is then arranged in the floor panel in the fully screwed-in state of the screw 90. The floor panel is in the form for example of a film-coated plywood panel, generally of a wooden panel or plastics panel, and the first thread portion 96 is then securely anchored in this floor panel. This is also brought about in that the outside diameter of the thread of the first thread portion 96 is greater than the outside diameter of the thread of the second thread portion 98. Once the second thread portion 98 has been screwed through the block floor panel, an internal thread is already formed in the floor panel. Since the thread of the second thread portion has a larger outside diameter than the thread of the first thread portion 96, the second thread portion 96 forms the thread in the floor panel even further and the screw 90 is thus firmly anchored in the floor panel. In particular, the loosening torque of the screw 90 is increased considerably compared with conventional screws, since the first thread portion 98 having a larger outside diameter than the second thread portion 98 is anchored particularly securely in the floor panel. A further increase in the loosening torque compared with conventional screws is ensured, as already mentioned, by the specific configuration of the periphery 108 of the screw head 92 with the protrusions, protruding in a radial direction, in the second portion 112. The thread of the first thread portion 96 has thread turns with a flank angle of 30°. As a result of such a comparatively small flank angle, the outside diameter of the thread in the first thread portion 96 can be increased, with the same core diameter as in the second thread portion.
[0107] In the second thread portion 98, the flank angle of the thread is for example 60°. In the embodiment illustrated, a metric thread is provided in the second thread portion 98.
[0108] Within the scope of the invention, the larger outside diameter of the thread in the first thread portion 96 compared with the second thread portion 98 can also be achieved in some other way than by changing the flank angle, for example by different outside diameters of a blank for the screw 90.
[0109] Within the scope of the invention, the thread-free portion 100 can be dispensed with. A transition from the metric thread in the second thread portion 98 to the thread with a 30° flank angle in the first thread portion 96 can also occur without any interruption of the thread.
[0110] In order to fasten floor panels or other workpieces using the screw 90 according to the invention, first of all the workpiece, for example the film-coated plywood panel, and the substructure are predrilled. What is introduced is an in particular cylindrical bore, the diameter of which corresponds approximately to, and in particular is somewhat smaller than, the flank diameter of the thread in the second thread portion 98. While the screw is being screwed into the assembly made up of the workpiece to be fastened, in particular the floor panel, and the substructure, the thread forms, by means of the forming portion 104 or tapping portion, a thread both in the bore of the floor panel and in the substructure. In the floor panel or the workpiece to be fastened, the first thread portion 96 follows the second thread portion 98 and reworks the internal thread of smaller outside diameter, which was formed in the floor panel by the second thread portion 98. The screw thus jams additionally in the floor panel or the workpiece to be fastened, on account of the greater outside diameter of the thread in the thread portion 96. In the substructure, the thread of the second thread portion 98 finds a secure hold. Compared with conventional screws, the screw 90 according to the invention thus has an increased connection strength and in particular a much higher loosening torque. Precisely for the fastening of floor panels to loading compartments of commercial vehicles, an extremely secure connection is thus created.
[0111] From the top side 106 of the screw head 92, which is formed in a planar manner, there proceeds a driving recess 108, which is provided for the insertion of a screwdriver bit. The driving recess 108 is in the form of a torx driving recess in the embodiment illustrated.
[0112] The top side 106 of the screw head 92 is adjoined by a periphery 108 of the screw head. The periphery 108 has a first portion 110, which immediately adjoins the top side 106 of the screw head 92 and is formed in a smooth manner. In the direction of the screw tip 102, the first portion 110 is adjoined by a second portion 112 of the periphery 108 of the screw head 92, in which a plurality of riblike protrusions protruding in a radial direction are provided. The riblike protrusions each have a triangular cross section and extend parallel to a longitudinal center axis 114 of the screw 90.
[0113] In the screw 90, the riblike protrusions are beveled at their lower end in the second portion 112 of the periphery 108. The lower end of the riblike protrusions can, however, also be provided with a rib or cutting edge, as is illustrated for example in
[0114] As seen in the longitudinal direction of the screw 90, a height of the first portion 110 of the periphery 108 corresponds approximately to the thread pitch of the first thread portion 96. During the last turn or the last two turns of the screw 90, i.e. just before the top side 106 of the screw head 92 is arranged flush with the top side of the floor panels, into which the screw 90 is being screwed, the smooth first portion 110 then passes into the region of the inner wall of the bore that was created in the second portion 112 of the periphery 108 by means of the radially protruding protrusions. This inner wall of the bore produced can then bear against the circumferential surface of the first portion 110, and as a result provide a seal of the interface between the periphery 108 of the screw head 92 and the inner wall of the bore or the surface of the floor panels. At the same time, the riblike protrusions protruding in a radial direction in the second portion 112 of the periphery 108 ensure a loosening torque of the screw 90 that is much greater compared with conventional screws. Even in the event of large stresses, for example torsions and vibrations when a truck is being driven, the screw 90 thus does not loosen.
[0115] The periphery 108 of the screw head 92 is adjoined by a first frustoconical region 114 with a comparatively large cone angle but a smaller height, when is then followed by a second frustoconical portion 116 with a much greater height but a reduced cone angle. As seen in the direction of the tip 102 of the screw 90, the second frustoconical portion 116 is followed by the cylindrical screw shank 94, wherein first of all a thread-free cylindrical portion 118 is provided. The cylindrical portion 118 is followed by the first thread portion 96, which is then in turn followed, as mentioned above, by the thread-free portion 100 and then the second thread portion 98. Adjoining to the thread-forming region 104 of the second thread portion 98 the conical tip 102 of the screw 90 then follows.
[0116] Starting from the thread-free portion 100, the flank height of the thread in the first thread portion 96 increases in the direction of the screw head 92 from the height of 0 to the final value. In the opposite direction, starting from the thread-free portion 100, the flank height of the thread in the second thread portion 98 increases from a value of 0 to the final value. Both at the transition from the thread-free portion 100 to the first thread portion 96 and at the transition from the thread-free portion 100 to the second thread portion 98, the flank height increases to the final value in the course of about one turn of the thread.
[0117] As has already been mentioned, in the thread-forming region 104, by contrast, starting from the tip 102, the flank height of the thread increases from a value of 0 to the final value of the flank height over about eight to 10 turns.
[0118] In addition to the abovementioned use of the screw 90 for fastening floor panels in loading compartments of commercial vehicles, trucks or trailers, the screw 90 according to the invention can also be used very advantageously in the fastening of concrete formwork or the fastening of floor panels for work platforms. In general, wooden components, plastics components or fiber-material components can be fastened particularly advantageously with the screw according to the invention. This applies in particular when these components are provided with a hard surface or a hard coating.