Multi-pull latch and lock systems for compartment closure assemblies of motor vehicles
11007972 · 2021-05-18
Assignee
Inventors
Cpc classification
E05B81/25
FIXED CONSTRUCTIONS
F16J10/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R21/38
PERFORMING OPERATIONS; TRANSPORTING
E05B79/00
FIXED CONSTRUCTIONS
F15B15/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60R21/38
PERFORMING OPERATIONS; TRANSPORTING
E05B79/00
FIXED CONSTRUCTIONS
E05B79/20
FIXED CONSTRUCTIONS
E05B81/24
FIXED CONSTRUCTIONS
F15B15/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed are lock mechanisms for latch assemblies of vehicle compartment hoods, methods for making or using such lock mechanisms, and motor vehicles equipped with a multi-pull latch and lock system for releasably locking a hood assembly. A lock mechanism includes a gear that couples a closure latch to a latch release mechanism. The gear moves between a latched position, whereat the closure latch secures the closure in a closed position, and an unlatched position, whereat the gear transfers activation forces from the release mechanism to disengage the closure latch from the closure. A pawl is movable between a locked position, whereat the pawl engages and locks the gear in the latched position, and an unlocked position, whereat the pawl disengages the gear. An actuator is operatively engaged with a vehicle door to automatically move the pawl to the unlocked position responsive to movement of the door to an open position.
Claims
1. A lock mechanism for a latch system of a closure assembly movably mounted to a motor vehicle, the motor vehicle including a vehicle body and a vehicle door, the latch system including a closure latch releasably securing the closure assembly in a closed position, and a release mechanism operable to disengage the closure latch, the lock mechanism comprising: a toothed gear rack configured to movably attach to the vehicle body and couple the closure latch to the release mechanism, the toothed gear rack being slidable between a latched position, whereat the closure latch secures the closure assembly in the closed position, and an unlatched position, whereat the toothed gear rack transfers an activation force from the release mechanism to the closure latch to disengage the closure latch from the closure assembly; a pawl configured to movably attach to the vehicle body, the pawl being rotatable between a locked position, whereat the pawl engages and thereby locks the toothed gear rack in the latched position, and an unlocked position, whereat the pawl disengages the toothed gear rack; and a lock actuator coupled to the pawl and configured to operatively engage the vehicle door, the lock actuator being configured to detect opening of the vehicle door and responsively pull on and thereby rotate the pawl to the unlocked position.
2. The lock mechanism of claim 1, further comprising a lock housing configured to mount to the vehicle body, wherein the toothed gear rack and the pawl are movably mounted to the lock housing.
3. The lock mechanism of claim 2, wherein the lock housing includes a shell and a cover attached to the shell to enclose the toothed gear rack and the pawl within the lock housing.
4. The lock mechanism of claim 2, wherein the lock housing includes a guide rail seating thereon the toothed gear rack such that the toothed gear rack translates rectilinearly between the latched and unlatched positions.
5. The lock mechanism of claim 2, wherein the lock housing includes a post hole, and the pawl includes a swing post mounted within the post hole such that the pawl rotates between the locked and unlocked positions.
6. The lock mechanism of claim 1, wherein the lock actuator further includes a biasing member mating with and urging the pawl towards the locked position.
7. The lock mechanism of claim 6, wherein the biasing member includes a helical torsion spring.
8. The lock mechanism of claim 1, wherein the toothed gear rack includes a plurality of teeth that meshingly engage with the pawl, when in the locked position, to thereby lock the toothed gear rack in the latched position.
9. The lock mechanism of claim 8, wherein the toothed gear rack includes an elongated body integrally formed with the plurality of gear teeth projecting transversely from a lateral side of the elongated body.
10. The lock mechanism of claim 1, wherein the latch system further includes a first cable connected to the release mechanism and a second cable connected to the closure latch, and wherein the toothed gear rack includes first and second anchor slots disposed at opposing first and second ends of the toothed gear rack, respectively, the first and second anchor slots each being configured to receive therein an anchor of a respective one of the first and second cables.
11. The lock mechanism of claim 1, wherein the lock actuator includes: a sensing device operable to detect opening of the vehicle door and responsively generate a door open command signal; and an electronic solenoid mechanically coupled to the pawl and operable, responsive to the door open command signal, to move the pawl to the unlocked position.
12. The lock mechanism of claim 1, wherein the lock actuator includes: a plunger-style mechanical actuator configured to engage the vehicle door; and a lock cable mechanically coupled at a first end thereof to the pawl and at a second end thereof, opposite the first end, to the plunger-style mechanical actuator, wherein the plunger-style mechanical actuator is configured, responsive to the vehicle door being opened, to expand and pull on the lock cable such that the lock cable pulls the pawl to the unlocked position.
13. A motor vehicle comprising: a vehicle body with passenger compartment and an engine compartment; a hood assembly movably mounted to the vehicle body and covering an opening to an engine compartment, the hood assembly being movable between open and closed positions; a vehicle door movably mounted to the vehicle body and covering an opening to the passenger compartment; a primary latch releasably securing the hood assembly in the closed position; a release mechanism located within the passenger compartment and operable to disengage the primary latch; and a lock mechanism, including: a housing attached to the vehicle body; a toothed gear rack slidably mounted inside the housing and coupling the primary latch to the release mechanism, the toothed gear rack being slidable between a latched position, whereat the primary latch secures the hood assembly in the closed position, and an unlatched position, whereat the toothed gear rack transfers an activation force from the release mechanism to the primary latch to disengage the primary latch from the hood assembly; a pawl rotatably mounted inside the housing and rotatable between a locked position, whereat the pawl presses against and thereby locks the toothed gear rack in the latched position, and an unlocked position, whereat the pawl disengages the toothed gear rack such that the toothed gear rack is free to slide within the housing; and a lock actuator coupled to the pawl and operatively engaged with the vehicle door, the lock actuator being configured to detect opening of the vehicle door and responsively pull on and thereby rotate the pawl to the unlocked position.
14. A method of assembling a lock mechanism for a latch system of a closure movably mounted to a motor vehicle, the motor vehicle including a vehicle body and a vehicle door, the latch system including a closure latch releasably securing the closure in a closed position, and a release mechanism operable to disengage the closure latch, the method comprising: coupling a toothed gear rack to the closure latch and the release mechanism; attaching the toothed gear rack to the vehicle body such that the toothed gear rack is slidable between a latched position, whereat the closure latch secures the closure in the closed position, and an unlatched position, whereat the toothed gear rack transfers an activation force from the release mechanism to the closure latch to disengage the closure latch from the closure such that the closure is openable; attaching a pawl to the vehicle body such that the pawl is rotatable between a locked position, whereat the pawl engages and thereby locks the toothed gear rack in the latched position, and an unlocked position, whereat the pawl disengages the toothed gear rack; and attaching a lock actuator to the pawl, the lock actuator being configured to operatively engage the vehicle door and to detect opening of the vehicle door and responsively pull on and thereby rotate the pawl to the unlocked position.
15. The method of claim 14, wherein attaching the toothed gear rack and the pawl to the vehicle body includes mounting a lock housing to the vehicle body, and movably mounting the toothed gear rack and the pawl to the lock housing.
16. The method of claim 15, wherein the lock housing includes a guide rail seating thereon the toothed gear rack such that the toothed gear rack translates rectilinearly between the latched and unlatched positions, and wherein the lock housing further includes a swing post mounting thereon the pawl such that the pawl rotates between the locked and unlocked positions.
17. The method of claim 15, further comprising mating a biasing member with the pawl such that the biasing member urges the pawl towards the locked position.
18. The method of claim 14, wherein the toothed gear rack includes a plurality of teeth that meshingly engage with the pawl, when in the locked position, to thereby lock the toothed gear rack in the latched position.
19. The method of claim 14, wherein the lock actuator includes an electronic solenoid mechanically coupled to the pawl and operable, responsive to the door open command signal, to move the pawl to the unlocked position.
20. The method of claim 14, wherein the lock actuator includes a plunger-style mechanical actuator configured to engage the vehicle door, and a cable mechanically coupled at a first end thereof to the pawl and at a second end thereof, opposite the first end, to the plunger-style mechanical actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4) The present disclosure is amenable to various modifications and alternative forms, and some representative embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the novel aspects of this disclosure are not limited to the particular forms illustrated in the appended drawings. Rather, the disclosure is to cover all modifications, equivalents, combinations, subcombinations, permutations, groupings, and alternatives falling within the scope of this disclosure as defined by the appended claims.
DETAILED DESCRIPTION
(5) This disclosure is susceptible of embodiment in many different forms. There are shown in the drawings and will herein be described in detail representative embodiments of the disclosure with the understanding that these illustrated examples are provided as an exemplification of the disclosed principles, not limitations of the broad aspects of the disclosure. To that extent, elements and limitations that are described, for example, in the Abstract, Summary, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly or collectively, by implication, inference or otherwise.
(6) For purposes of the present detailed description, unless specifically disclaimed: the singular includes the plural and vice versa; the words “and” and “or” shall be both conjunctive and disjunctive; the word “all” means “any and all”; the word “any” means “any and all”; and the words “including” and “comprising” and “having” mean “including without limitation.” Moreover, words of approximation, such as “about,” “almost,” “substantially,” “approximately,” and the like, may be used herein in the sense of “at, near, or nearly at,” or “within 0-5% of,” or “within acceptable manufacturing tolerances,” or any logical combination thereof, for example. Lastly, directional adjectives and adverbs, such as fore, aft, inboard, outboard, starboard, port, vertical, horizontal, upward, downward, front, back, etc., are with respect to a motor vehicle, such as a forward driving direction of a motor vehicle when the vehicle is operatively oriented on a normal driving surface, for example.
(7) Aspects of the disclosed concepts are directed to motor vehicles stock equipped with a double-pull hood latch and lock system that helps to prevent a user from releasing the hood latch when the vehicle is in motion. According to a representative configuration, the hood latch and lock cable system employs a spring-biased, plunger-style mechanical actuator that is integrated into the A-pillar of the vehicle, e.g., located adjacent the driver-side door check link. When the door is closed, the plunger is compressed, e.g., via a sealing grommet on an inboard surface of the door assembly. By compressing the plunger, a Bowden-style lock cable attached thereto helps to activate a mechanical interlock, such as a linear ratchet-and-pawl assembly, in a “splitter box” operatively interposed between the hood release handle and hood latch. The mechanical interlock prevents the user from actuating the release handle. Upon opening the door, the spring-biased plunger will expand and pull on the lock cable, which operates to release the mechanical interlock. This will allow the user to pull the release lever to disengage the primary latch and thereby release the hood. Some system arrangements will allow the user to pull the release lever a second time to disengage a secondary latch, thus allowing the hood to swing to a fully open position. The splitter box lockout device may be retrofit or integrated as original equipment into both mechanical and electro-mechanical cable-based hood release systems.
(8) Referring now to the drawings, wherein like reference numbers refer to like features throughout the several views, there is shown in
(9) Engine hood assembly 18 of
(10) Presented in the inset view of
(11) With collective reference to both
(12) Lock gear 34 acts as a functional intermediary that governs the transmission of unlatching forces between the release mechanism 24 and the latch 22 for opening the engine hood 18. This movable gear element 34 is operatively interposed between and mechanically couples the primary hood latch 22 to the hood latch release mechanism 24. In accord with the illustrated example, the gear 34 may be integrally formed as an elongated gear rack 52 with one or more teeth 54 projecting transversely from a lateral side of the gear rack 52. One segment of latch cable, namely first cable 26A, connects the release mechanism 24 to the gear 34, whereas a different segment of the latch cable, namely second cable 26B, connects the gear 34 to the hood latch 22. While various means of attachment may be implemented, the gear 34 of
(13) With continued reference to
(14) Depending on the nature of the gear 34, movement to and from these positions may be made along straight, circular, arcuate or other functionally applicable paths. As per the illustrated example, the elongated gear rack 52 slides back-and-forth along a substantially rectilinear path (indicated by the double-headed arrow connecting P.sub.1 and P.sub.2 in
(15) A ratcheting pawl 36 is movably attached to the vehicle body 12 via lock housing 38 to transition back-and-forth between locked P.sub.3 and unlocked positions P.sub.4 to concurrently secure and release the gear 34. When located in the locked position P.sub.3, e.g., moved clockwise in
(16) Depending on the configuration of the lockout device 30, movement of the pawl 36 to and from the locked/unlocked positions may be made along straight, circular, arcuate or other functionally applicable paths. As per the illustrated example, the ratchet-style pawl 36 pivots back-and-forth along an arcuate path (indicated by the double-headed curved arrow connecting P.sub.3 and P.sub.4 in
(17) The vehicle 10 initiates movement of the pawl 36 via a mechanical actuator 32 (
(18) In the representative architecture set forth in
(19) Aspects of the present disclosure have been described in detail with reference to the illustrated embodiments; those skilled in the art will recognize, however, that many modifications may be made thereto without departing from the scope of the present disclosure. The present disclosure is not limited to the precise construction and compositions disclosed herein; any and all modifications, changes, and variations apparent from the foregoing descriptions are within the scope of the disclosure as defined by the appended claims. Moreover, the present concepts expressly include any and all combinations and subcombinations of the preceding elements and features.