System, method, and apparatus for aftertreatment system monitoring
10927741 ยท 2021-02-23
Assignee
Inventors
- Xi Wei (Asbury, IA)
- David Samuel Everard (Columbus, IN, US)
- Baohua Qi (Marietta, GA)
- Mickey R. McDaniel (Greenwood, IN, US)
- Edmund P. Hodzen (Columbus, IN, US)
- Guoqiang Li (Greenwood, IN, US)
Cpc classification
F01N2610/142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1818
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method includes determining whether a urea refill event is detected, and clearing a quality accumulator value and clearing a latching abort command. The method includes determining whether urea fluid quality check abort conditions are met, and clearing the urea quality accumulator, latching the abort command, and exiting the reductant fluid quality check. In response to the abort conditions not being met, incrementing the urea quality accumulator according to an amount of urea being injected, and comparing the accumulated urea quantity to a low test threshold. The method includes, in response to the accumulated urea quantity being greater than the low test threshold, comparing the accumulated urea quantity to a high test threshold, and in response to the urea quantity being greater than the high test threshold, determining whether the a NO.sub.x exceedance is observed and clearing a urea quality error in response to the NO.sub.x exceedance not being observed.
Claims
1. A method for performing a NO.sub.x reduction system monitor operation during operation of an internal combustion engine connected to a NO.sub.x reduction system, comprising: determining whether an engine fuel massflow and an engine charge massflow during operation of the internal combustion engine have values below threshold values; determining whether the engine fuel massflow and an engine charge massflow to the internal combustion engine have rates of change below threshold values; determining whether data screening parameters indicate the NO.sub.x reduction system monitor operation can be performed; determining whether a value of a ratio of the engine fuel massflow and the engine charge massflow is between a high and low threshold; in response to all logical values for the determining operations being TRUE, determining one or more operating conditions of the internal combustion engine torque to obtain a number of values of an expected NO.sub.x emissions downstream of a NO.sub.x reduction catalyst over a period of time or execution cycles to calculate an average of the number of values, and obtaining a number of values for NO.sub.x with a NO.sub.x sensor positioned downstream of the NO.sub.x reduction catalyst to calculate an average of the number of values from the NO.sub.x sensor over the period of time or execution cycles; comparing the averaged values; and determining a fault value for a NO.sub.x conversion capability of the NO.sub.x reduction system in response to the comparing.
2. The method of claim 1, wherein the calculating an average of a number of values of an expected NO.sub.x calculation over a period of time or execution cycles comprises operating a NO.sub.x reduction model of the NO.sub.x reduction system.
3. The method of claim 1, wherein the calculating an average of a number of values of an expected NO.sub.x calculation over a period of time comprises using lookup values from a predetermined function of engine out NO.sub.x values as a function of the ratio of the engine fuel massflow and the engine charge massflow values.
4. The method of claim 3, wherein the high and low thresholds of the ratio of the engine fuel massflow and the engine charge massflow comprise validated operating ranges for the predetermined function.
5. The method of claim 3, wherein the predetermined function comprises a linear increasing function with the ratio of the engine fuel massflow and the engine charge massflow.
6. A method for performing a NO.sub.x reduction system monitor operation during operation of an internal combustion engine connected to a NO.sub.x reduction system, comprising: operating the internal combustion engine to obtain an engine fuel massflow and an engine charge massflow to the internal combustion engine; determining the engine fuel massflow and the engine charge massflow have: values below threshold values; rates of change below threshold values; and a ratio of the engine massflow to the engine charge massflow is between a high and low threshold; in response to the determining, performing the following: obtaining a number of expected NO.sub.x emissions values downstream of a NO.sub.x reduction catalyst over a period of time or execution cycles for one or more operating conditions of the internal combustion engine to calculate an average of the number of expected NO.sub.x emissions values; obtaining a number of measured values for NO with a NO sensor positioned downstream of the NO reduction catalyst to calculate an average of the measured values for NO over the period of time or execution cycles; comparing the average of the expected NO emissions values and the average of the measured values for NOR; and outputting a fault value for a NO conversion capability of the NO reduction system in response to the comparing.
7. The method of claim 6, wherein outputting the fault value includes incrementing, setting, decrementing, or clearing the fault value.
8. The method of claim 6, wherein the one or more operating conditions of the internal combustion engine for which the expected NO emissions values are obtained include an engine speed and an engine torque.
9. The method of claim 8, wherein the one or more operating conditions of the internal combustion engine for which the expected NO emissions values are obtained include a weighting factor based on at least one of an EGR fraction, a charge temperature, a fuel timing, and a fuel rail pressure.
10. The method of claim 6, wherein the expected NO emissions values are obtained by operating a NO reduction model of the NO reduction system.
11. The method of claim 6, wherein the expected NO emissions values are obtained by using lookup values from a predetermined function of engine out NO.sub.x values as a function of the ratio of the engine fuel massflow and the engine charge massflow values.
12. The method of claim 11, wherein the high and low thresholds of the ratio of the engine fuel massflow and the engine charge massflow comprise validated operating ranges for the predetermined function.
13. The method of claim 11, wherein the predetermined function comprises a linear increasing function with the ratio of the engine fuel massflow and the engine charge massflow.
14. The method of claim 6, further comprising determining that data screening parameters indicate the NO.sub.x reduction system monitor operation can be performed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(14) For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, any alterations and further modifications in the illustrated embodiments, and any further applications of the principles of the invention as illustrated therein as would normally occur to one skilled in the art to which the invention relates are contemplated herein.
(15) Referencing
(16) In response to the refill event not being detected, the procedure 100 bypasses operation 104 to continuation 106, and the procedure further includes an operation 108 to determine whether abort conditions are met. In response to the abort conditions being met, the check includes an operation to clear the urea quantity accumulator, clear the latching abort command, and exit the check. Example operations to determine whether the abort conditions are met include checking the latching abort command, and checking whether a fault is present. Example faults that cause the reductant fluid quality check to abort include a temperature sensor fault, a NO.sub.x sensor fault, a reductant injector fault, and/or a reductant tank level fault. Additionally or alternatively, any fault in the system that renders an engine-out NO.sub.x estimate, a reduction catalyst NO.sub.x conversion efficiency estimate, and/or an injected amount of reductant (relative to a commanded amount of reductant) to be sufficiently uncertain is a fault that can be utilized to abort the reductant fluid quality check.
(17) The reductant fluid quality check continues, when no abort condition is met, by an operation 112 to increment a urea quantity accumulator (or reductant quantity accumulator) according to an amount of urea being injected. The procedure 100 includes an operation 112 to compare the output of the urea quantity accumulator, the urea quantity, to a low test threshold, and if the urea quantity is less than the low test threshold the current execution cycle of the reductant fluid quality check is exited through continuation 128. If the urea quantity is greater than the low test threshold, the test is continued with an operation 116 to compare the urea quantity to a high test threshold.
(18) In response to the urea quantity being greater than the high test threshold, the procedure 100 includes an operation 124 to determine whether the urea quality check can be determined to be a PASS value. The operation 124 is determined to be a PASS value when no NO.sub.x exceedance is observed. If the operation 124 is determined to be a PASS value, the procedure 100 includes an operation 126 to clear any urea quality error before proceeding to continuation 128 and exiting.
(19) In response to the urea quantity being lower than the high test threshold, the procedure 100 includes an operation 120 to determine whether the check can be determined to e a FAIL value. If the check is determined to be a FAIL value, the procedure includes an operation 122 to set a urea quality error (or reductant fluid quality error), if present. An example operation 120 determines the check to be a FAIL value when a NO.sub.x exceedance is observed.
(20) Referencing
(21) The exemplary operation includes a detection in response to a fill-up during a key off event (or other controller shutdown event wherein, during the period of the shutdown, a signal from a reductant tank level sensor is unavailable) illustrated in the top timeline. At a first time 210 the urea tank level is shown to be low at a time when a key switch is turned off. In the example of the upper timeline, the signal from the urea tank level is unavailable while the keyswitch remains off. The signal is resumed at a second time 212, and when the urea tank level is determined to be high, a refill event is detected.
(22) The difference between the low and the high tank levels that is required to determine that a refill event has occurred may be any amount, including any minimally significant amount up to an amount requiring that the tank be substantially filled with new reductant fluid before a refill event is detected. For example, the refill event may detect top-off events where a minor but significant amount of urea is added, only events from a threshold low level to ensure that most of the present urea is newly added urea, or events where a specified percentage of the entire capacity of the urea tank is added (e.g. 10%, 20%, 50%, or other value). One of skill in the art will recognize that requiring more complete refills improves the reliability of a given reductant fluid quality check to properly determine the NO.sub.x reduction capacity of the replacement reductant fluid, but it will also reduce the number of opportunities to perform a reductant fluid quality check, as partial fill-ups of insufficient size to trigger a refill detection will extend the time period between checks.
(23) Referencing
(24) Referencing
(25) Referencing the lower timeline, test data points occurring before the DEF tank refill event are ignored and the test results are not used to set or clear a reductant fluid quality error. After the DEF tank refill event, the test data points are likewise ignored until an amount of reductant is injected that exceeds the low test thresholdoccurring at time 306 in the illustration. The test continues until the high test threshold amount of reductant is injected, occurring at time 308 in the illustration. The test point 318 that occurs between the times 306, 308 is utilized, and since a sufficient SCR conversion efficiency 322 is demonstrated reductant fluid quality error is cleared, reset, decremented, or other actions are taken consistent with a passed check on the NO.sub.x reduction system. In the example embodiment, test values occurring later than the high test threshold may be ignored, or may be utilized to clear or decrement a reductant fluid quality error. In one form, test values occurring later than the high test threshold are not utilized to increment or set the reductant fluid quality error.
(26) Further in
(27) An example procedure for determining whether an aftertreatment deNO.sub.x system failure is present and for determining the source of the deNO.sub.x system failure is described following. The example procedure for determining the deNO.sub.x system failure and source may be combined with other procedures to eliminate potential causes for system failure and/or performance degradation.
(28) The exemplary procedure includes determining a deNO.sub.x efficiency within a temperature and exhaust flow range where the deNO.sub.x efficiency has a reduced sensitivity to variation and uncertainty in the sensing values. The procedure includes determining a normalized deNO.sub.x efficiency, which includes a ratio between measured deNO.sub.x efficiency and expected deNO.sub.x efficiency, such as shown in Equation 1. The normalized deNO.sub.x efficiency is calculated for the data points with an ammonia to NO.sub.x ratio (ANR) higher than a stoichiometric ANR ().
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(30) It has been found that at ANR values above the value, the deNO.sub.x efficiency is not sensitive to ANR, which reduces the noise introduced from NO.sub.x reduction catalyst inlet NO.sub.x sensing error (or modeled inlet NO.sub.x error) and urea dosing error. Accordingly, the normalized deNO.sub.x efficiency can be more indicative of the effects of the NO.sub.x reduction catalyst and the reductant fluid quality, while helping decouple the effects of inlet NO.sub.x determination errors and reductant injection rate errors. Referencing
(31) Referencing again
(32) For the data points with ANR less than , the procedure includes determining an value. The value is defined as the ratio between dosing commands and NO.sub.x removed in the catalyst (see Equation 2). In the example of Equation 2, the value is a mass balance ratio. For example, as depicted in the illustrative data of
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(34) When evaluated in the regions where it is insensitive to ANR, the normalized deNO.sub.x efficiency is more sensitive to catalyst deNO.sub.x efficiency deterioration, and decouples engine-out NOx determinations and urea injector errors. Generally, a deteriorated deNOx efficiency will move downward in the curves, for example from operating curve 416 to operating curve 418. When evaluated in the regions where it is insensitive to ANR, the value is more sensitive to urea delivery, and decouples catalyst deNO.sub.x efficiency deterioration.
(35) Referencing
(36) Referencing
(37) In the example component failure logic 600 of
(38) Another example procedure is described for diagnosing whether reductant fluid is proper, diluted, replaced, or otherwise improper. The procedure includes an operation to determine whether a tank refill event is detected. An example operation includes interpreting a reductant tank level value, for example from a tank level sensor, and in response to the reductant tank level value determining the reductant tank is recently filled. The procedure further includes determining a tank refill event in response to the reductant tank level value. In response to the tank refill event, the procedure includes an operation to clear a reductant accumulator value and proceeding with a reductant fluid quality check. The operation also clears an abort latch, such that a check at operation will indicate that abort conditions are not met for the purpose of checking a new urea tank, although other abort conditions may be otherwise met.
(39) The procedure further includes determining a NO.sub.x emissions amount, for example determined from reductant dosing commands, inlet and outlet NO.sub.x levels for a reductant catalyst, an estimated temperature for the reductant catalyst, and an exhaust flow rate for an engine providing the exhaust treated by the reductant catalyst. The inlet and outlet NO.sub.x level values may be determined from a sensor, and the inlet NO.sub.x level may alternatively or additionally be determined from a model. The reductant catalyst temperature may be determined from an inlet sensor, outlet sensor, a mid-brick sensor, and/or from a weighted average of available sensors or a modeled value based upon exhaust and/or turbine outlet temperatures.
(40) The exemplary procedure further includes determining a NO.sub.x exceedance event in response to the NO.sub.x emissions amount. In response to the NO.sub.x exceedance event occurring within a predetermined period after the tank refill event, a reductant fluid quality failure is detected. In certain embodiments, determining the NO.sub.x exceedance event includes accumulating a reductant injected amount during a period of the reductant fluid quality check. In response to the reductant injected amount being lower than a low test threshold, the reductant fluid quality check is exited without conclusion. In response to the reductant injected amount being greater than a high test threshold, the procedure includes an operation to clear any reductant fluid quality error if a NO.sub.x exceedance is not detected. In response to the reductant injected amount being greater than the low test threshold but less than the high test threshold, the procedure includes an operation to set a reductant fluid quality error if a NO.sub.x exceedance is detected, and to clear a reductant fluid quality error if the NO.sub.x exceedance is not detected.
(41) The detection of the NO.sub.x exceedance includes determining that a threshold amount of NO.sub.x is being emitted from the system, where the threshold amount of NO.sub.x is a selected amount of NO.sub.N. Exemplary and non-limiting threshold amounts of NO.sub.x include an amount exceeding an emissions target, an amount exceeding a short-term emissions target, an amount exceeding any other NO.sub.x target value, and/or an amount exceeding any selected target with an added or subtracted estimated margin of error. The margin of error may be added, for example, to ensure that a given NO.sub.x emissions level is actually greater than the NO.sub.x target value. The margin of error may be subtracted, for example, to ensure that a given NO.sub.x emissions level does not exceed the NO.sub.x target value before a reductant fluid quality error is set. The margin of error is a value that may be updated over time, for example to the uncertainty of a NO.sub.x estimate at current operating conditions of the system.
(42) Referencing
(43) The procedure 700 further includes an operation 706 to determine whether screening conditions are present. Example screening conditions include determining that an SCR catalyst temperature is within an operating range, determining that an exhaust flow value or a catalyst space velocity is in an operating range, determining that a dosing command is not presently restricted or limited, and/or that a NO.sub.x sensor output is operating within a high confidence regime. Example conditions for the NO.sub.x sensor output to operate in a high confidence regime include the NOx sensor output value being within a rational range, the NOx sensor value being lower than a threshold value (e.g. not near the top of the operating range such that it might become unreliable during the test), that ambient air pressure is within a normal range, that an NH.sub.3 slip estimate is within a normal range, and/or that an NO.sub.2 slip estimate is within a normal range. In certain embodiments, some test screening or testing abort conditions may be characterized as an abort condition or a screening condition. Generally, where a condition should be absent it is characterized as an abort condition for the test to proceed, and where a condition should be present it is characterized as a screening condition for the test to proceed, but such characterizations are not limiting to any particular embodiment, and certain conditions may be an abort condition in certain embodiments and a screening condition in certain embodiments.
(44) The procedure 700 includes an operation 708 to determine whether the present ANR is greater than the value. The value is a stoichiometric value of ANR, or a value near stoichiometric wherein the variability in the deNO.sub.x efficiency as a function of the ANR is acceptably low. Where the ANR is below the value, the procedure 700 exits the current execution cycle through continuations 712, 716. Where the ANR is above the value, the procedure 700 continues with an operation 710 to calculate and accumulate a normalized efficiency value, for example as in Equation 1. The operation 700 to accumulate the normalized efficiency value includes any operation enabling the averaging of a number of normalized efficiency values, including storing a number of efficiency values in a memory buffer, utilizing a filtered or weighted averaged efficiency value that captures historical efficiency value information over a number of efficiency value points, and similar operations understood in the art.
(45) The procedure 700 further includes an operation 714 to determine whether a sufficient number of efficiency value samples have been taken. The operation 714 to determine whether a sufficient number of samples have been taken includes determining whether a predetermined number of samples have been taken, determining whether enough samples have been taken to provide a given statistical confidence in the average of the samples, and/or may further include weighting of the confidence increment provided by each of the samples in response to the particular reliability of a given sample and determining whether the accumulated confidence exceeds a threshold value.
(46) Where the procedure 700 has not resulted in a sufficient number of samples, the procedure 700 exits the current execution cycle through the continuation 716. Where the procedure 700 has provided sufficient samples, the procedure 700 includes an operation 718 to calculate an averaged efficiency. The operation 718 to calculate the averaged efficiency includes an operation to determine a statistically significant averagefor example a mean or median average, an operation to utilize a moving average as the average, and/or an operation to utilize a filtered value as an average. Any other averaging operations understood in the art are contemplated herein. The procedure includes an operation 720 to clear the efficiency accumulator, which may further include resetting any filters, moving averages, or other information history parameters.
(47) Referencing
(48) The procedure 800 further includes an operation 806 to determine whether screening conditions are met. The abort conditions and screening conditions of the procedure 800 are similar to but need not be the same as the abort conditions and screening conditions of the procedure 700. For example, procedure 800 utilizes values of ANR below , and determines values of e rather than normalized deNO.sub.x efficiency. The criteria, operating ranges of sensors, and operating margin within the operating range of sensors and hardware components, to determine whether can be reliably determined and an -based test successfully completed can differ from the same parameters for a deNO.sub.x efficiency based test.
(49) The procedure 800 includes an operation 808 to determine whether the present ANR is less than the value. The value is a stoichiometric value of ANR, or a value near stoichiometric wherein below the value the variability in the as a function of the ANR is acceptably low. Where the ANR is above the value, the procedure exits the current execution cycle through the continuations 816, 818. Where the ANR is below the value, the procedure 800 continues with an operation 810 to calculate and accumulate an value, for example as in Equation 2. The operation 810 to accumulate the value includes any operation enabling the averaging of a number of values, including storing a number of values in a memory buffer, utilizing a filtered or weighted averaged value that captures historical value information over a number of value points, and similar operations understood in the art.
(50) The procedure 800 further includes an operation 812 to determine whether a sufficient number of value samples have been taken. The operation to determine whether a sufficient number of samples have been taken includes determining whether a predetermined number of samples have been taken, determining whether enough samples have been taken to provide a given statistical confidence in the average of the samples, and/or may further include weighting of the confidence increment provided by each of the samples in response to the particular reliability of a given sample.
(51) Where the procedure 800 has not resulted in a sufficient number of samples, the procedure exits the current execution cycle. Where the procedure 800 has provided sufficient samples, the procedure 800 includes an operation 814 to calculate an averaged value. The operation 814 to calculate the averaged value includes an operation to determine a statistically significant averagefor example a mean or median average, an operation to utilize a moving average as the average, and/or an operation to utilize a filtered value as an average. Any other averaging operations understood in the art are contemplated herein. The procedure includes an operation 820 to clear the e accumulator, which may further include resetting any filters, moving averages, or other information history parameters.
(52) Another exemplary set of embodiments includes a procedure for monitoring a NO.sub.x reduction catalyst conversion capability. In certain embodiments, the procedure is operable with a NO.sub.x sensor downstream of the NO.sub.x reduction catalyst, and no NO.sub.x sensor upstream of the NO.sub.x reductions catalyst. The procedure may be useful in a system having an upstream NO.sub.x sensor, for example as a backup diagnostic for the NO.sub.x reduction catalyst if the upstream NO.sub.x sensor is failed or suspect. The procedure includes an operation to determine an expected NO.sub.x emissions valuethe NO.sub.x emissions value being a NO.sub.x emissions value downstream of the NO.sub.x reduction catalyst (e.g. tailpipe NO). An exemplary expected NO.sub.x emissions value is described with reference to
(53) The procedure further includes determining that a present engine out NO.sub.x amount is lower than a NO.sub.x catalyst threshold capability value and greater than a failed NO.sub.x catalyst threshold capability value. The NO.sub.x catalyst threshold capability value is a NO.sub.x amount where a fully capable NO.sub.x catalyst experiences a decreasing NO.sub.x conversion capability due to high quantity of NO.sub.x passing through the catalyst. The failed NO.sub.x catalyst threshold capability value is a NO.sub.x amount where a severely degraded NO.sub.x catalyst will nevertheless exhibit a very high NO.sub.x conversion due to the low quantity of NO.sub.x passing through the catalyst. Additionally or alternatively, the high and low NO.sub.x threshold values are further bounded by a region wherein a NO.sub.x model is determined to be reliable. Exemplary high and low NO.sub.x threshold values are described with reference to
(54) The procedure includes determining the present engine out NO.sub.x amount in response to engine fueling, engine torque, and/or a present engine speed. Additionally or alternatively, the procedure includes determining the present engine out NO.sub.x amount in response to an intake manifold pressure and one or more timing values of injected fuel (or spark timing for a spark-ignition engine). Any engine out NO.sub.x model understood in the art is contemplated herein.
(55) In one example, the low NO.sub.x value 1006 (e.g. the failed NO.sub.x catalyst threshold capability value) is determined at a low value of a fuel mass-flow to charge mass-flow ratio, and the high NO.sub.x value 1008 (e.g. the NO.sub.x catalyst threshold capability value) is determined at a high value of the fuel mass-flow to charge mass-flow ratio. When the observed fuel mass-flow to charge mass-flow ratio is between the low value and the high value, the procedure to monitor the NO.sub.x reduction catalyst proceeds. In a further embodiment, an estimated NO.sub.x value for the engine is determined from a calibration line 1010, 1110 between the low value and the high value that bounds an observed engine out NO.sub.x amount, or that bounds a majority of observed engine out NO.sub.x amount data points.
(56) Referencing
(57) The procedure further includes an operation to perform a screening step, wherein a number of screening parameters are checked, and the operation to monitor the NO.sub.x reduction catalyst NO.sub.x conversion capability is continued if the screening parameters pass. Exemplary and non-limiting screening parameters include the NO.sub.x reduction catalyst within a proper operational temperature, an exhaust flow of the engine being within a specified range, a rate of change of the NO.sub.x reduction catalyst temperature being lower than a threshold value, a reductant injection command value not being limited by a system constraint (i.e. the control system for the reductant injection determination is commanding a reductant injection amount that is estimated to be sufficient to convert a designed amount of NO.sub.x), the downstream NO.sub.x sensor value is reading within a specified range and does not have a fault, the rate of change of the NO.sub.x sensor value is below a threshold value, an ambient pressure is within a specified range, an estimated NH.sub.3 slip amount is within a range or below a threshold, and an estimated NO.sub.2 slip amount is within a range or below a threshold value. Additional screening parameters include a determination that the engine is at steady state operation, that an engine speed rate of change is below a threshold value, and/or that an engine fueling or torque value rate of change is below a threshold value.
(58) The determination of ranges for each screening parameter depends upon the hardware present in the system, the NO.sub.x amount that is considered for the system (e.g. due to relevant emissions limits, etc.), and is a mechanical step for one of skill in the art having the benefit of the disclosures herein. Each range and limit for the screening parameters is selected to ensure that the NO.sub.x reduction catalyst is operating under nominal conditions wherein a properly operating catalyst should be expected to succeed and a sufficiently degraded or failed catalyst should be expected to provide insufficient NO.sub.x reduction.
(59) An exemplary procedure includes determining an averaged expected NO.sub.x value and an averaged measured NO.sub.x value from the NO.sub.x sensor downstream of the NO.sub.x reduction catalyst, and determining whether the NO.sub.x reduction capability is failed in response to the averaged measured NO.sub.x values. The averaged NO.sub.x values may be averages of a number of values stored in a buffer, a filtered value of each parameter (with the same or distinct time constants), moving averages of the NO.sub.x values, or values determined from other averaging mechanisms known in the art. The threshold to determine a failed NO.sub.x conversion capability is selectable according to the specific parameters of the contemplated system, and may be a difference of 20%, 30%, 50%, or greater NO.sub.x amounts. In certain embodiments, the difference may be a ratio difference of observed:expected NO.sub.x (e.g. 1.2:1), an absolute value of NO.sub.x (e.g. 10 g/hr), and/or a difference in selected units (e.g. 0.5 g/hp-hr difference).
(60) Another exemplary procedure includes determining whether an engine-out NO.sub.x regime is in a low, nominal, or high output region. For example, referencing
(61) In response to the observed tailpipe NO.sub.x amount being lower 1208 than the expected NO.sub.x amount, in the low engine-out NO.sub.x regime 1202 the procedure in region 1212 includes blocking the monitor from passing the NO.sub.x reduction capability, or blocks the monitor from clearing a NO.sub.x reduction capability fault. In the region 1212, an example procedure in certain embodiments does not determine the NO.sub.x reduction capability is failed. In response to the observed tailpipe NO.sub.x amount being lower 1208 than the expected NO.sub.x amount, in the nominal engine-out NO.sub.x regime 1204, the procedure in region 1214 determines the NO.sub.x reduction capability is passed or allows the monitor to clear a NO.sub.x reduction capability fault. In response observed tailpipe NO.sub.x amount being lower 1208 than the expected NOx amount, in the high engine out NO.sub.x region 1206, the example procedure in the region 1216 determines the NO.sub.x sensor to be in error or to fail a sensor rationality check.
(62) In response to the observed tailpipe NO.sub.x amount being higher 1210 than the expected NO.sub.x amount, in the low engine-out NO.sub.x regime 1202 the procedure in region 1218 determines the NO.sub.x sensor to be in error or to fail a sensor rationality check. In response to the observed tailpipe NO.sub.x amount being higher 1210 than the expected NO.sub.x amount, in the nominal engine-out NO.sub.x regime 1204, the procedure in region 1220 determines the NO.sub.x reduction capability is failed or allows the monitor to set a NO.sub.x reduction capability fault. In response observed tailpipe NO.sub.x amount being higher 1210 than the expected NOx amount, in the high engine out NOx region 1206, the example procedure in the region 1222 excludes the operations from affecting any sensor or system failures, and/or from allowing faults to be set or cleared.
(63) Referencing
(64)
is between a high and low threshold. The value
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may be determined according to any method; a lookup table utilizing fuel massflow 902 and charge massflow 904 is consistent with the depiction in the example. The procedure 900 further includes operations to determine whether data screening parameters 920 have values indicating the monitor should be performed.
(66) In response to all of the logical values for the determining operations entering the AND block 926 being TRUE, the procedure 900 includes an enable operation 928 for each of the operations 932, 934. The procedure 900 further includes an operation 912 to determine an expected NO.sub.x emissions value 914. The example operation 912 utilizes an engine speed 916, an engine torque 918, and a weighting factor 910. The weighting factor 910 may be determined in response to various engine operation conditions, including at least an EGR fraction, a charge temperature, the timing of fueling, and/or a fuel rail pressure. Additionally or alternatively, any NO.sub.x model to determine an expected NO.sub.x emissions value is contemplated herein.
(67) The procedure 900 further includes, in response to the enabling operation 928, calculating an average value of the expected NOx tailpipe a first operation 932 to calculate an average of a number of values of an expected NO.sub.x calculation over a period of time or execution cycles, and a second operation 934 to calculate an average of a number of values of a NO.sub.x sensor reading 930 over the period of time or execution cycles. The NO.sub.x sensor reading is interpreted from a NO.sub.x sensor positioned downstream of the NO.sub.x reduction catalyst of the NO.sub.x reduction system. The procedure 900 further includes an operation 936 to compare the averaged values, and an operation 938 to determine a fault value (increment, set, decrement, and/or clear) in response to the comparison.
(68) An example set of embodiments is a method including determining whether a urea refill event is detected, and in response to the refill event being detected, clearing a urea quality accumulator value and clearing a latching abort command. The method includes determining whether urea fluid quality check abort conditions are met, and in response to the abort conditions being met, clearing the urea quality accumulator, latching the abort command, and exiting the reductant fluid quality check. The method further includes, in response to the abort conditions not being met, incrementing the urea quality accumulator according to an amount of urea being injected. The method further includes comparing the accumulated urea quantity to a low test threshold, and in response to the accumulated urea quantity being less than the low test threshold, exiting the current execution cycle of the reductant fluid quality check. The method further includes, in response to the accumulated urea quantity being greater than the low test threshold, comparing the accumulated urea quantity to a high test threshold, and in response to the urea quantity being greater than the high test threshold, determining whether the a NO.sub.x exceedance is observed and clearing a urea quality error in response to the NO.sub.x exceedance not being observed.
(69) Certain further embodiments of the example method are described following. An example method includes in response to the accumulated urea quantity being less than the high test threshold, determining whether the a NO.sub.x exceedance is observed and setting a urea quality error in response to the NO.sub.x exceedance being observed and clearing the urea quality error in response to the NO.sub.x exceedance not being observed. An example method includes determining an averaged value including ANR/deNO.sub.x values taken at ammonia-to-NO.sub.x ratio (ANR) values below a value, wherein is approximately a stoichiometric ANR value, determining an averaged deNO.sub.x value comprising deNO.sub.x values taken above the value, and in response to the averaged value and the averaged deNO.sub.x value, determining whether a NO.sub.x reduction system is in a PASS or FAIL state. An example method further includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value comprises determining the NO.sub.x reduction system is in a PASS state in response to the averaged value and the averaged deNO.sub.x value both indicating a passing value. Additionally or alternatively, the method includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value by determining the NO.sub.x reduction system is in a failed state, with the failure being at least one of a urea injector and the urea in response to the averaged value indicating a failing value and the averaged deNO.sub.x value indicating a passing value. In certain embodiments, the method includes determining the failure to be a urea injector in response to the urea fluid quality error being one of cleared and not set.
(70) An example method includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value by determining the NO.sub.x reduction system is in a failed state, with the failure being at least one of a NO.sub.x reduction catalyst and the urea in response to the averaged value indicating a failing value and the averaged deNO.sub.x value indicating a passing value. In certain embodiments, the method further includes determining the failure to be a NO.sub.x reduction catalyst in response to the urea fluid quality error being one of cleared and not set. In certain embodiments, the averaged deNO.sub.x value includes a normalized deNO.sub.x value. An example method includes each value determined for the averaged value being determined according any one of the terms selected from the equation:
(71)
(72) where NH.sub.3_in is the NH.sub.3 concentration into the deNO.sub.x catalyst, wherein NO.sub.x_in is the NO.sub.x concentration into the deNO.sub.x catalyst, wherein the NO.sub.x_out is the NO.sub.x concentration out of the deNO.sub.x catalyst.
(73) An example method includes each deNO.sub.x value determined for the averaged deNO.sub.x value being determined according to the equation:
(74)
(75) where .sub.Normalized is the deNO.sub.x value, and wherein .sub.nominal is an expected deNO.sub.x efficiency.
(76) Another example set of embodiments is a method including determining whether an engine fuel massflow and an engine charge massflow have values below threshold values, determining whether the engine fuel massflow and an engine charge massflow have rates of change below threshold values, determining whether a number of data screening parameters have values indicating that a NOx reduction system monitor operation can be performed, and determining whether a value of
(77)
is between a high and low threshold. The method further includes, in response to all of the logical values for the determining operations being TRUE, calculating an average of a number of values of an expected NO.sub.x calculation over a period of time or execution cycles, and calculating an average of a number of values of a NO.sub.x sensor reading over the period of time or execution cycles. The method includes comparing the averaged values and determining a fault value for a NO.sub.x reduction system NO.sub.x conversion capability in response to the comparing.
(78) Certain further embodiments of the method are described following. An example method includes calculating an average of a number of values of an expected NO.sub.x calculation over a period of time or execution cycles by operating a NO.sub.x reduction model of the NO.sub.x reduction system. an example method includes calculating an average of a number of values of an expected NO.sub.x calculation over a period of time comprises using lookup values from a predetermined function of engine out NOx values as a function of
(79)
values. In certain further embodiments, the method includes the high and low thresholds of the
(80)
being validated operating ranges for the predetermined function, and/or the predetermined function being a linear increasing function with
(81)
(82) Yet another example set of embodiments is a method including determining an averaged value comprising ANR/deNO.sub.x values taken at ammonia-to-NO.sub.x ratio (ANR) values below a value, where is approximately a stoichiometric ANR value for a NO.sub.x reduction system fluidly coupled to the exhaust of an internal combustion engine, determining an averaged deNO.sub.x value being deNO.sub.x values taken above the value, and in response to the averaged value and the averaged deNO.sub.x value, determining whether the NO.sub.x reduction system is in a PASS or FAIL state. In certain embodiments, the method includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value by determining that the NO.sub.x reduction system is in a PASS state in response to the averaged value and the averaged deNO.sub.x value both indicating a passing value. Additionally or alternatively, the method includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value by determining the NO.sub.x reduction system is in a failed state, with the failure being at least one of a urea injector and a urea fluid quality, in response to the averaged value indicating a failing value and the averaged deNO.sub.x value indicating a passing value, where the urea is a reductant fluid for the NO.sub.x reduction system and the urea injector is operationally coupled to the exhaust at a position upstream of a selective reduction catalyst. In certain further embodiments, the method includes determining the failure to be the urea injector in response to a urea fluid quality check passing the urea fluid quality.
(83) In certain embodiments, the method includes determining the state of the NO.sub.x reduction system in response to the averaged value and the averaged deNO.sub.x value by determining the NO.sub.x reduction system is in a failed state, with the failure being at least one of a NO.sub.x reduction catalyst and the urea, in response to the averaged value indicating a failing value and the averaged deNO.sub.x value indicating a passing value. In certain embodiments, the method includes determining the failure to be a NO.sub.x reduction catalyst in response to the urea fluid quality check passing the urea fluid quality. Additionally or alternatively, the averaged deNO.sub.x value is a normalized deNO.sub.x value.
(84) In certain embodiments, the method includes each value determined for the averaged value to be determined according any one of the terms selected from the equation:
(85)
(86) where NH.sub.3_in is the NH.sub.3 concentration into the deNO.sub.x catalyst, wherein NO.sub.x_in is the NO.sub.x concentration into the deNO.sub.x catalyst, wherein the NO.sub.x_out is the NO.sub.x concentration out of the deNO.sub.x catalyst. In certain embodiments, the method includes each deNO.sub.x value determined for the averaged deNO.sub.x value to be determined according to the equation:
(87)
where .sub.Normalized is the deNO.sub.x value, and wherein .sub.nominal is an expected deNO.sub.x efficiency.
(88) Still another example set of embodiments is a system including an internal combustion engine having an exhaust, a NO.sub.x reduction system having a selective catalytic reduction (SCR) catalyst, and a reductant injector operationally coupled to the exhaust at a position upstream of the SCR catalyst and receiving reductant from a reductant source. The system includes a means for determining a failure in one of the reductant injector, the SCR catalyst, and the reductant. In certain embodiments, the system includes the means for determining a failure further including a means for distinguishing a failure source between the reductant injector, the SCR catalyst, and the reductant. In still further embodiments, the system includes the means for determining a reductant failure including means for detecting a reductant source refill event, and accumulating an amount of reductant injected over a period of time following the reductant source refill event. In certain further embodiments, the system includes the means for determining a failure of the reductant injector in response to: a failed value, a passed normalized deNO.sub.x efficiency value, and the determining the failure of the reductant determines that the reductant is not failed. Additionally or alternatively, the system includes a means for determining a failure of the SCR catalyst in response to: a passed value, a failed normalized deNO.sub.x efficiency value, and the determining the failure of the reductant determines that the reductant is not failed.
(89) Yet another example set of embodiments is a system including an internal combustion engine having an exhaust, a NO.sub.x reduction system having a selective catalytic reduction (SCR) catalyst, a reductant injector operationally coupled to the exhaust at a position upstream of the SCR catalyst and receiving reductant from a reductant source, and a means for determining a failure in the NO.sub.x reduction system in response to an engine-out NO.sub.x amount and a NO.sub.x measurement at a position downstream of the SCR catalyst. In certain embodiments, the means for determining a failure in the NO.sub.x reduction system determines the NO.sub.x reduction system is passed in response to the engine-out NO.sub.x amount in a middle range and the NO.sub.x measurement in a low range. Additionally or alternatively, the means for determining a failure in the NO.sub.x reduction system determines the NO.sub.x reduction system is failed in response to the engine-out NO.sub.x amount in a middle range and the NO.sub.x measurement in a high range. In certain embodiments, the means for determining a failure in the NO.sub.x reduction system determines a NO.sub.x sensor providing the NO.sub.x measurement is failed in response to the engine-out NO.sub.x amount in a high range and the NO.sub.x measurement in a low range. In certain embodiments, the means for determining a failure in the NO.sub.x reduction system determines a NO.sub.x sensor providing the NO.sub.x measurement is failed in response to the engine-out NO.sub.x amount in a low range and the NO.sub.x measurement in a high range.
(90) While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only certain exemplary embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. In reading the claims, it is intended that when words such as a, an, at least one, or at least one portion are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language at least a portion and/or a portion is used the item can include a portion and/or the entire item unless specifically stated to the contrary.