Stent assembly for thoracoabdominal bifurcated aneurysm repair
10952838 ยท 2021-03-23
Assignee
Inventors
Cpc classification
A61F2002/823
HUMAN NECESSITIES
A61F2002/826
HUMAN NECESSITIES
International classification
A61F2/82
HUMAN NECESSITIES
Abstract
A multi-lumen stent assembly (100) for deployment in a bifurcated vessel. This assembly is made of a self-expandable main body component (200) and two lumen extensions (300), able to be inserted into one of the lumens of a double-barrelled portion (208) of the main body component (200). The main body component (200) has a proximal end (201) configured to be placed toward the heart and a distal end (202). The main body component (200) has a main body portion (203), a concaved portion (206), and a transition portion (205). The main body portion (203) has a cylindrical lumen (204) of constant diameter. The concaved portion (206) has a double-barrelled portion (208) having two lumens (211). A cross-section of the transition portion (205) evolving from a circular shape to an elliptical shape towards the transition portion (205), a larger diameter of this shape being in a central plane (CP).
Claims
1. A multi-lumen stent assembly suitable for deployment in a bifurcated vessel comprising a main vessel and at least two branches, said assembly comprising: (i) a self-expandable main body component able to expand from a radially compressed state in a delivery configuration to a radially expanded state, the main body component extending along an axis and having a proximal end configured to extend away from the at least two branches of the bifurcated vessel and a distal end configured to extend toward the at least two branches of the bifurcated vessel, the main body component comprising: at the proximal end of the main body component, a main body portion comprising a lumen in a cylindrical form with a circular cross-section and a constant diameter; a transition portion extending distally from a distal end of the main body portion, a cross-section of the transition portion evolving from a circular shape towards a proximal end of the transition portion to an elliptical shape towards a distal end of the transition portion; and a flattened portion extending distally from the transition portion distal end towards the main body component distal end, the flattened portion comprising a double-barreled portion, the flattened portion extending along the axis of the main body component, middle lines of the flattened portion defining two opposing ridges within an interior of the flattened portion, a portion of each ridge contacting a portion of the other ridge, the two opposing ridges defining two lumens of the double-barreled portion, each of the two lumens extending along a lumen axis, the lumen axes of the two lumens defining a central plane (CP) which also comprises the axis of the main body component; and (ii) two lumen extensions, each lumen extension comprising a tip portion able to be inserted into one of the two lumens of the double-barreled portion from the distal end of the main body component; wherein: the main body component is formed of a multilayer braiding with a plurality of filaments and is devoid of any cover layer, and is formed of an interconnected multilayer braiding; a larger diameter of the transition portion elliptical shape is in the CP; an intersection of a wall of the transition portion by a plane comprising the axis of the main body component and normal to the CP defining an angle (a) with respect to the CP, said angle (a) being comprised between at least 10 and at most 55 when the stent assembly is in a deployed state; and the flattened portion further comprises a distal portion wherein a distance between the two opposing ridges increases toward the distal end of the main body component.
2. A stent assembly according to claim 1, wherein a porosity of the main body portion is at least 50% and at most 75%, wherein a porosity of the double-barreled portion being less than the porosity of the main body portion, when the stent assembly is in the deployed state.
3. A stent assembly according to claim 2, wherein the porosity of the main body portion is at least 60% and at greatest 70% in the deployed state.
4. A stent assembly according to claim 1, wherein said angle (a) is at least 15, and at most 55 with respect to the CP.
5. A stent assembly according to claim 1, wherein, when the prosthesis assembly is in the deployed state, a second angle formed between crossing braided filaments of the double-barreled portion is greater than 95.
6. A stent assembly according to claim 1, wherein each lumen extension is a stent devoid of any impermeable layer.
7. A stent assembly according to claim 6, wherein each lumen extension is formed of a multilayer braided framework made of a plurality of filaments.
8. A stent assembly according to claim 7, wherein the multilayer braided framework comprises a plurality of interconnected layers and each layer is interlaced to form a lattice.
9. A stent assembly according to claim 8, wherein the plurality of interconnected layers of the multilayer braided framework comprises: an outermost layer having a cylindrical surface; and other layers, and wherein, in its deployed state, the outermost layer of the framework applies against the wall of the main body component and the other layers extend along cylindrical surfaces distinct from the outermost layer.
10. A stent assembly according to claim 6, wherein, in a fully expanded state, an external diameter of each lumen extension is at least 10% and at most 50% greater than an inner diameter of the double-barreled portion.
11. A stent assembly according to claim 10, wherein, in the fully expanded state, the external diameter of each lumen extension is at least 13% and at most 20% greater than said inner diameter of the double-barreled portion.
Description
BRIEF DESCRIPTION OF THE FIGURES
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(58) ) at the centre of the geometry and the peak velocity (
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(59) ) at the centre of the geometry and the peak velocity (
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DETAILED DESCRIPTION OF THE INVENTION
(62)
(63) As shown in
(64) As shown in
(65) The main body component 200 further comprises a concaved portion 206 towards the distal end 202 of main body component 200. The concaved portion 206 comprises a double-barrelled portion 208, middle lines of which is concaved along the longitudinal axis of the main body component 200 and defines two opposing ridges 210 within an interior of the concaved portion 206. Each ridge 210 partially contacts the other ridge 210 and the two opposing ridges 210 define two lumens 211 of the double-barrelled portion 208. Each of the two lumens 211 of the double-barrelled portion 208 extends along an axis and the axes of the two lumens 211 define a central plane (CP) which also comprises the axis of the main body component 200.
(66) The main body component 200 further comprises a transition portion 205 extending between the distal end of the main body portion 203 and a proximal end of the concaved portion 206. A cross-section of the transition portion 205 evolves from a circular shape towards the proximal end of the transition portion 205 to an elliptical shape towards the distal end of the transition portion 205. A larger diameter of this shape extends in the central plane (CP).
(67) The main body component 200 is formed of a multilayer braided framework 20 made of a plurality of filaments and is devoid of any cover layer. Preferably, the framework 20 comprises a plurality of interconnected layers and each layer is interlaced to form a lattice.
(68) For example, the framework 20 of the main body component 200 is multiple braided as shown in
(69) Since the multilayer braiding structure provides high friction at the concaved portion 206, the lumen extensions 300 are strongly grasped by the main body component 200. Accordingly, the risk of migration of the lumen extensions 300 is reduced.
(70) More preferably, the framework 20 has, in its deployed state, a configuration wherein an outermost layer 23 applies against the wall 25 of the body lumen (e.g., a vessel) the other layers 21, 22 extending substantially along cylindrical surfaces distinct from the outermost layer 23 so as to assure an improved flow 26 in a branch 27 the inlet of which would be covered by the main body component 200. Thanks to the multiplicity of the layers, the pressure of blood flow passing therethrough drops and results in improved laminated shear flow which leads to permanent branches patency.
(71) An intersection of the wall of the transition portion 205 by a plane comprising the axis of the main body component 200 and normal to the central plane (CP) defines an angle with respect to the central plane (CP) as shown in
(72) In order to accelerate the thrombosis of aneurysm, said angle should be at most 55, preferably at most 45, more preferably at most 35, even more preferably at most 25 with respect to the central plane (CP).
(73) If the angle is greater than 55, a sufficient deviation effect of the blood flow 28 on the wall of the transition portion 205 cannot be expected (
(74) When the stent assembly 100 is in a deployed state, the average porosity of the main body portion 203 is preferably at least 50% and at most 75% and the average porosity of the double-barrelled portion 208 is preferably less than the one of the main body portion 203. Less porosity of the double-barrelled portion 208 compared to the one of the main body portion 203 can accelerate the formation of organized thrombus of the aneurysm.
(75) Each lumen extension 300 is preferably a stent devoid of any impermeable layer in order to reduce the risk of undesired expansion or extension of the aneurysm around the lumen extension 300 after implantation of the assembly 100. The lumen extension 300 is preferably formed of a multilayer braided framework made of a plurality of filaments and is devoid of any cover layer. Preferably, the framework comprises a plurality of interconnected layers and each layer is interlaced to form a lattice. More preferably, the framework has a configuration, in its deployed state, an outermost layer applies against the wall of the body lumen (e.g., vessel) the other layers extending substantially along cylindrical surfaces distinct from the outermost layer so as to assure the improved flow in a branch and/or collateral the inlet of which is covered by the lumen extension and to prevent in-stent (re)stenosis.
(76) In fully expanded state, the external diameter of lumen extension 300 is preferably at least 10% and at most 50% greater than the inner diameter of the double-barrelled portion 208 so as to reduce the migration risk of the lumen extension 300 while avoiding applying too much radial force to a wall of the iliac artery. Said external diameter is more preferably at least 13% and at most 20% greater than said inner diameter.
(77) In order to provide a consistent orientation for the devices, systems, and methods, describes herein, the term proximal will be used to describe a relation or orientation toward away from the branches of the bifurcated vessel, i.e., toward the heart, and the term distal will be used to describe a position or orientation toward the branches of the bifurcated vessel, i.e., toward away from the heart. Therefore, the devices, systems, and methods, can be described as having a proximal component and a distal component.
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(81) In an alternative embodiment shown in
(82) The porosity of the main body portion 203 of the main body component 200 is preferably at least 60% and at greatest 70% so as to have a laminar flow with an ideal velocity in the aneurysm sac and result in acceleration of thrombosis therein. The value of angle , formed between crossing braided filaments of the double-barrelled portion 208 shown in
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(84) A mandrel 500 shown in
(85) Metal filaments are bundled at an end of the mandrel 500 and fixed with a fixing means 504. The material for the metal filaments may be selected from a group of cobalt-chromium alloy such as Phynox and Elgiloy, titanium, and titanium alloy such as Nitinol.
(86) A braided framework 505 is formed around the mandrel 500 with the metal filaments (
(87) The mandrel 500 is preferably made of at least two parts which are detachable from each other so as to allow removing the concaved framework from the mandrel 508 without deformation (
(88) By selecting judicious combinations of main body components 200 and the corresponding lumen extensions 300, various configurations of the stent assembly according to the present invention can be made available without necessity to manufacture custom-made elements to fit each patient's anatomy like fenestrated and branching stent-grafts requiring. The manufacturing method is quite simple and it can save time to provide an adequate assembly to patient as soon as a dangerous aneurysm is detected.
EXAMPLES
Example 1: Simulation In Vitro
(89) Relative velocity of the blood flow passing through a wall of main body component according to the present invention and entering into an aneurysmal sac is simulated in 2D with a vertical slice of the main body component.
(90) As shown in
(91) ) at the centre of the geometry (namely, the velocity of blood flow staying within the main body component) and the peak velocity (
) in the left external part for each angle (namely, the velocity of blood flow outside of the main body component).
(92) TABLE-US-00001 TABLE 1 Velocity differentials simulated for various values of angle Angle velocity differential velocity differential () (m/s) (%) 10 0.13321 32.6806 15 0.086077 22.3859 20 0.061989 16.5539 25 0.055215 14.9752 30 0.045383 12.4009 35 0.037454 10.2772 40 0.034135 9.38721 45 0.025784 7.11207 50 0.0054513 1.50734 55 0.0055982 1.54974 60 0.007397 2.04426
(93) Surprisingly, relative velocity of blood flow outside the main body component to the one inside thereof was greatly affected with the value of angle . When the angle is 60, the outside velocity is greater than the inside velocity (i.e., velocity differential=2.0446%). That means that, even if the blood flow is laminated by passing through the wall of the main body component, since the outside velocity is relatively great, it will prevent from the desired formation of organized thrombus in the aneurysm. On the other hand, when the angle is 55, the outside velocity is start to smaller than the inside velocity (i.e., velocity differential=+1.54974%). That means that the formation of organized thrombus can be expected. Therefore, 55 can be considered as inflection point. When the angle is 45, the difference became more than four times of the one with 55 and when it was 25, the difference was almost 10 times greater than the one with 55. The greater the difference in velocity, the faster the formation of organized thrombus can be expected.
Example 2: Clinical Cases
(94) The details of the stent assembly according to the present invention used for primary clinical cases to treat the thoracoabdominal bifurcated aneurysm (TABA) are indicated below.
(95) The main body component used for the clinical cases was made of 116 of cobalt alloy (200-240 micron in diameter) and had three interlaced layers. The length of the main body component was 150 mm and the diameter of the main body portion was 32 mm in its fully expanded state. The angle was 25 in fully expanded state. The length of the concaved line was 32 mm. The lumen extensions were made by 80 of cobalt alloy (100-120 micron in diameter) and had three interlaced layers. The length of the extension lumen was 120 mm and the diameter of the extension lumen was 16 mm in its fully expanded state. Therefore, the external diameter of lumen extension is 14% greater than the inner diameter of the double-barrelled portion.
(96) The prosthesis assembly was implanted to a patient who had the thoracoabdominal bifurcated aneurysm (TABA). The progress of organized thrombus of aneurysm was assessed with CT-scan images taken respectively before implantation (
(97) Surprisingly a complete organized thrombus of aneurysm was observed 6 months after the implantation. On the other hand, the collaterals the inlet of which was completely covered by the main body component maintained their patency (