Clean air apparatus and method for discharging clean air towards a target clean area in the form of an air curtain

Abstract

A clean air apparatus includes a fan and a filter for producing a flow of clean air and for discharging the clean air from an outlet and towards a target clean area. The apparatus includes a Coanda effect device disposed at least adjacent the clean air means, which is arranged, in use, to induce a Coanda effect upon the flow of clean air. The apparatus includes guide means for guiding the clean air towards a target clean area in the form of an air curtain. A method for discharging clean air towards a target clean area in the form of an air curtain includes inducing a Coanda effect upon the flow of clean air using the Coanda effect device; and guiding the discharged clean air, downstream of the Coanda effect device, towards a target clean area in the form of an air curtain.

Claims

1. A clean air apparatus comprising: a housing configured to be attached to a ceiling and thereby define a canopy over a target clean area, a fan and a filter disposed in the housing, wherein the fan is configured to blow unclean air through the filter to create a flow of clean air and for discharging the clean air from an outlet and towards the target clean area, wherein the outlet comprises a diffuser, through which the flow of clean air is discharged towards the target clean area, a Coanda effect device comprising a profiled convex surface, which forms at least a quarter portion of a circle, along which the flow of clean air passes, wherein the Coanda effect device is disposed at least adjacent and around all of a periphery of the outlet and arranged, in use, to induce a Coanda effect upon the flow of clean air, and a guide comprising a substantially planar guide vane which is at least 2 cm in length, and is attached to and disposed downstream of the Coanda effect device such that, when the housing is attached to the ceiling, the guide vane extends in a downwards direction from an inner or internal side of the Coanda effect device, where it is attached to the Coanda effect device, to an outer or external side thereof and configured to guide the clean air towards the target clean area in the form of an air curtain around all of a periphery of the target clean area.

2. The apparatus according to claim 1, wherein the apparatus is incorporated into a hospital's ultra clean ventilation (UCV) system, or is used in a manufacturing plant of a pharmaceutical product or a semiconductor.

3. The apparatus according to claim 1, wherein the profiled convex surface comprises or forms at least half of the circumference of a circle.

4. The apparatus according to claim 1, wherein the Coanda effect device is disposed so that, in use, it is at least partially below the outlet, thereby presenting the profiled convex surface to the flow of clean air discharged from the outlet.

5. The apparatus according to claim 1, wherein the guide extends tangentially away from the profiled convex surface at an angle of between 1 and 30 with respect to a vertical plane of the Coanda effect device.

6. The apparatus according to claim 1, wherein the Coanda effect device is an internal blowing device in which the flow of clean air is blown towards an internal side of the apparatus or canopy and/or wherein the Coanda effect device is an external blowing device in which the flow of clean air is blown towards an external side of the apparatus or canopy.

7. The apparatus according to claim 1, wherein the Coanda effect device is arranged to feed a second flow of clean air, which is passed over the profiled convex surface, such that it entrains the first flow of clean air, wherein the two flows of clean air are collectively discharged around the periphery of the target clean area, and wherein the second flow of clean air is created by either the fan and the filter or, alternatively, by a second, independent fan and filter.

8. The apparatus according to claim 7, wherein the apparatus comprises a feeder feeding the second flow of clean air to at least adjacent the Coanda effect device and the profiled convex surface thereof, where it entrains the first flow of clean air.

9. The apparatus according to claim 7, wherein the Coanda effect device comprises at least one aperture through which the second flow of clean air passes into a plenum chamber, which plenum chamber is created at least adjacent the profiled convex surface.

10. The apparatus according to claim 9, wherein the plenum chamber comprises a wall, which extends towards, but is spaced apart from, the profiled convex surface, by a gap or slot through which the second flow of clean air is passed upon application of air pressure to the plenum chamber.

11. The apparatus according to claim 10, wherein the wall comprises a profiled concave surface.

12. The apparatus according to claim 10, wherein the slot through which the second flow of clean air passes is disposed on an internal or external side of the apparatus.

13. The apparatus according to claim 1, wherein the apparatus is incorporated into a hospital ultra clean ventilation (UCV) system.

14. The apparatus according to claim 1, wherein the apparatus is incorporated into a pharmaceutical manufacturing plant ventilation system.

15. The apparatus according to claim 1, wherein the apparatus is incorporated into a semiconductor manufacturing plant ventilation system.

16. The apparatus according to claim 1, wherein the profiled convex surface comprises or forms substantially all of the circumference of a circle.

17. A method for discharging clean air towards a target clean area in the form of an air curtain, the method comprising: (i) creating a flow of clean air by a fan and a filter, wherein the fan is configured to blow unclean air through the filter and the fan and the filter are disposed in a housing which is attached to a ceiling and defines a canopy over a target clean area; (ii) discharging the flow of clean air through an outlet, wherein the outlet comprises a diffuser, through which the flow of clean air is discharged towards the target clean area; (iii) inducing a Coanda effect upon the flow of clean air using a Coanda effect device comprising a profiled convex surface, which forms at least a quarter portion of a circle, along which the flow of clean air passes, wherein the Coanda effect device is disposed at least adjacent and around all of a periphery of the outlet; and (iv) guiding the discharged clean air along a substantially planar guide vane, attached to and disposed downstream of the Coanda effect device, towards the target clean area in the form of an air curtain, wherein the guide vane is at least 2 cm in length, extends in a downwards direction from an inner or internal side of the canopy, where it is attached to the Coanda effect device, to an outer or external side thereof, such that the clean air is guided towards the target clean area in the form of an air curtain around all of a periphery of the target clean area.

18. The method according to claim 17, wherein the guide vane extends tangentially away from the profiled convex surface at an angle of between 1 and 30 with respect to a vertical plane of the Coanda effect device.

Description

(1) For a better understanding of the invention, and to show how embodiments of the same may be carried into effect, reference will now be made, by way of example, to the accompanying diagrammatic drawings, in which:

(2) FIG. 1 is a cross-sectional side view of first and second embodiments of a clean air apparatus in accordance with the invention. On the left-hand side, there is shown an embodiment of a passive Coanda effect apparatus, and on the right-hand side, there is shown an embodiment of an active Coanda effect apparatus;

(3) FIG. 2 is an inverted plan view of the two embodiments of the clean air apparatus shown in FIG. 1, with the passive Coanda apparatus represented in the left-hand side, and the active Coanda apparatus shown on the right-hand side;

(4) FIG. 3 is an enlarged cross-sectional side view of the passive Coanda effect apparatus shown in FIG. 1;

(5) FIG. 4 is an enlarged cross-sectional side view of the active Coanda effect (with internal blowing) apparatus shown in FIG. 1;

(6) FIG. 5 is an enlarged cross-sectional side view of the active Coanda effect apparatus shown in FIG. 4 illustrating the angle of a guide vane; and

(7) FIG. 6 is an enlarged cross-sectional side view of a third embodiment of the clean air apparatus (i.e. active Coanda with external blowing).

EXAMPLES

(8) Referring to FIG. 1, there are shown first and second embodiments of a clean air apparatus 2, 4. For the avoidance of doubt, apparatus 2, 4 correspond to the same Ultra Clean Ventilation [UCV] system 6 which is secured to a ceiling 8 above a target clean area 12. The apparatus 2, 4 can be used in any environment or room where there is a need to create a clean air environment, for example over an operating table 10 in an operating theatre, or in a pharmaceutical or semiconductor manufacturing plant over the location where the pharmaceutical ingredients or semiconductor components are mixed together.

(9) The first embodiment of the apparatus 2, shown on the left-hand side of the Figure, creates a passive Coanda effect around the periphery of the clean area 12, and the second embodiment of the apparatus 4, shown on the right-hand side of the Figure, creates an active Coanda effect around the periphery of the clean area 12, both for the purpose of providing an enhanced air curtain to replace partial walls, and each of these will now be described in detail.

Example 1

Passive Coanda SystemFirst Embodiment (2)

(10) With reference to FIG. 1 (left-hand side), the apparatus 2 includes a generally rectangular housing 6, which can be attached to the ceiling 8, and which effectively forms a canopy over the target clean area 12. Unfiltered air is initially supplied by a fan 14 disposed in the housing 6, and then passed through a conduit 38 to a filter assembly 30, being a High-Efficiency Particulate Air (HEPA) filter bank, which produces clean, filtered air, represented by arrows labelled A. This clean air A is then discharged into the clean area 12, through an outlet diffuser 32 having a series of perforations 33, in the form of a generally downwardly-directed current of air. In a hospital operating theatre, the filter assembly 30 and diffuser 32 together form the clean air unit of a hospital operating theatre Ultra Clean Ventilation [UCV] system, which is mounted on the ceiling 8. As shown in FIG. 1, the outlet diffuser 32 delivers air A, which is now clean, as an air volume into the operating zone 12 below across the entire area underneath the filter bank 30 and diffuser 32.

(11) As shown on the left-hand side of FIG. 2, towards the periphery of each side of the housing 6, there is provided a passive Coanda effect device 26, which is shown in more detail in FIG. 3. The Coanda effect device 26 consists of a circular tube 48 secured to the underside of a corner of the housing 38, and is disposed so that it is partially positioned below the housing 38, and partially positioned below the clean air diffuser 32. This arrangement is important so that a quarter of the curved outer surface of the tube 48 is presented to the flow of clean air A, which is discharged through the diffuser 32. This curved surface is required for creating a passive Coanda effect, i.e. no fan is required, and the air flow is created externally, for example by the UCV.

(12) An external guide vane 28 is attached to the underside of the curved surface of the tube 48 at a position which is below the clean air diffuser 32, and is referred to as an internal 40 position. The vane 28 extends tangentially away from the tube 48, in a downwards and outwards direction at the periphery of the clean air area 12. The vane 28 extends at an angle of about 10 with respect to the vertical plane of the tube 48. In the embodiment of the passive Coanda effect device 26 shown in FIG. 1, the circular tube 48 and guide vane 28 assembly is constructed as a one-piece fabrication instead of using a tube 48 profile, because only a quarter of the curved surface is actually required for creating the passive Coanda effect, with the rest of the circumference of the tube 48 not necessarily being required.

(13) As the clean air A is discharged out of the perforations 33 of the diffuser 32, it is then passed over the Coanda effect devices 26, where it initially exhibits attachment to the curved surface of the tube 48 radius profile, in a process known as the passive Coanda effect. Upon reaching the external guide vane 28, the clean air A is then directed into the clean air area 12 where, due to the passive Coanda effect, it exhibits an apparent increase of air movement that provides a greater impetus to the entire peripheral air in a manner similar to that of an air curtain. In other words, the outer periphery of the clean air area 12 involves air travelling at an increased speed compared to that of the clean air inside the area 12. This air curtain effect prevents the unwanted entrainment of surrounding unfiltered air into the clean zone 12, thereby avoiding the risk of contamination.

Example 2

Active Coanda SystemSecond Embodiment (4)

(14) With reference to FIG. 1 (right-hand side), as with the passive Coanda effect apparatus 2, the active Coanda effect apparatus 4 includes a generally rectangular housing or canopy 6, which is attached to the ceiling 8, and which effectively forms is suspended over the target clean area 12. Unlike the passive Coanda effect apparatus 2, which has just a single source of clean air A to create a passive Coanda effect, the active Coanda effect apparatus 4 involves the provision of two sources of clean air A and B, which together combine to create an active Coanda effect and air curtain around the clean air area 12. The first source of clean air A is created as follows.

(15) Unfiltered air is initially supplied by fan 14, and passed through a conduit 38 to a filter assembly 30, such as a HEPA filter bank, which produces clean, filtered air, represented by the arrows labelled A. This clean air A is then discharged into the clean area 12, through a perforated outlet diffuser 32 forming a generally downwardly-directed current of air.

(16) The second source of clean air 46, which is represented by the arrows labelled B, is initially supplied by a second fan 16 also disposed within the housing 6 and spaced apart from, and unconnected to, fan 14. Air from the second fan 16 may firstly be passed though a sound attenuator 18, then through a HEPA filter 20, and finally via a conduit 54 to an active Coanda effect device 22, which is provided towards the periphery of each side of the housing 6, as shown clearly on the right-hand side of FIG. 2. The structure of each active Coanda effect device 22 is shown in more detail in FIGS. 4 and 5. They consist of a circular tube 48 (or simply a curved quarter thereof), which is secured to the underside of a corner of the housing 6 by a duct section 60, which creates a plenum 52 therebetween. The plenum 52 is a chamber intended to contain air at positive pressure, due to fan 16, via a series of apertures 50, positioned at intervals along the complete length of tube 48, which ensure even distribution of clean air B into the duct section 60.

(17) As shown in FIG. 4, an inner wall of the duct section 60 to which the tube 48 is attached is curved (i.e. convex with respect to inside the plenum), and creates a first guide vane 56, which is curved and extends towards the curved upper profile of the tube 48. The first guide vane 56 makes nominal contact with the tube 48, and, at space apart intervals, leaves a longitudinal slot 58 of approximately 1.5 mm therebetween, and through which clean air B may pass. The active Coanda effect device 22 also includes a second guide vane 28 attached to the underside of the curved surface of the tube 48 at a position which is below the clean air diffuser 32, and which is referred to as the internal 40 side of the apparatus or canopy 4.

(18) The second guide vane 28 extends tangentially away from the tube 48, in a downwards and outwards direction into the clean air area 12. The vane 28 extends at an angle of about 10 with respect to the vertical plane of the tube 48. In another embodiment (not shown), the circular tube 48 and guide vane 28 assembly of the active Coanda effect device 22 can be constructed as a one-piece fabrication instead of using a tube, as only a quarter of the curved surface is required for creating the active Coanda effect, which will now be described.

(19) As the clean air A is discharged out of the perforations 33 of the diffuser 32, it passes initially over the concave surface of the first guide vane 56, and then towards the curved surface of the tube 48 where it exhibits attachment to the surface of the tube 48 radius profile creating a Coanda effect in a passive manner, in a way similar to that of the first embodiment of the apparatus 2 described above. However, as soon as the clean air A leaves the lowermost edge of the first guide vane 56, the air A is accelerated downwards as it is drawn into a jet 45 of clean air B that exits the plenum 52 created between the duct section 60 and the tube 48 via the longitudinal slot 58, and this becomes the active part of the Coanda device 22. As the clean air B continues to flow, by the Coanda effect, around the tube 48 radius profile, it moves onto the second guide vane 24, which is fastened to the rear of the tube 48 surface and first guide vane 56, and it maintains its attachment to the first guide vane 56 due to it being concave shaped. As this externally blown air B then passes the lower edge of the second guide vane 24, it does so in an accelerated manner and influences the internal clean air A to move with it in a downward direction into the periphery of the clean air area 12, but not entering it, and therefore creates an air curtain. Accordingly, the effects of entrainment of surrounding unfiltered air into the clean air area 12 are nullified, because they are more forcefully controlled.

(20) The active means of the Coanda device 24 in the second embodiment of the apparatus 4 is the second fan system 16, which is separate from that of the rest of the canopy 6, that feeds air B directly into the duct 60 part of the tube 48 assembly via the sound attenuator 18 and filter 20. This embodiment of the active Coanda system is known as an internal blowing device, because the Coanda air B is blown towards the internal side 44 of the apparatus or canopy 4, as shown in FIG. 4.

(21) Referring now to FIG. 5, there is shown a simplified representation of the active Coanda effect device 22 of shown in FIG. 4 showing the tube 48 and the second guide vane 24, though the same arrangement can apply to the passive Coanda effect device 26 shown in FIG. 3. As can be seen, the guide vane 24 extends tangentially downwards from the internal side 44 of the tube 48 and outwards at the periphery of the clean zone at an angle of about 10 from the vertical plane. However, it should also be appreciated that the vane 24 can, in other embodiments, extend from the tube 48 at other angles depending on the size of the apparatus 4, and the corresponding clean area 12 that it is suspended above. For example, the angle can be between about 20-30.

(22) It will be appreciated that instead of attaching the apparatus 2, 4 to the ceiling 8, it may be secured to a wall (not shown), for example of an operating theatre, in which case the Coanda effect devices 22, 26 are provided on the three remaining sides, since no outward flow of air is possible along the fourth side attached to the wall, due to the presence of the wall itself.

Example 3

Active Coanda SystemThird Embodiment (70)

(23) Referring now to FIG. 6, there is shown a third embodiment of the clean air apparatus 70, which is also an active Coanda system. However, unlike the active Coanda embodiment shown in FIG. 4, the embodiment shown in FIG. 6 is known as an external blowing device, because Coanda air C is blown towards the external side 42 of the apparatus or canopy 70, rather than the internal side 44. This is achieved by sealing the first guide vane 56 along the tube 48 such that there is no longitudinal slot 58 (as in the second embodiment) on the internal side 44 of the tube 48, and by creating a corresponding slot 72 on the external side 42 of the Coanda tube 48 instead. The external slot 72 is formed between a flange section 76 of the duct 60 which extends towards the external side 42 of the circumference of tube 48. As can be seen in FIG. 6, in addition to the second guide vane 24, there is also provided a concave shaped surface 74 which extends from the underside of tube 48 down to the lowermost part of guide vane 24 to create an aerofoil or wing 76.

(24) In use, as with the second embodiment, the clean air supply 46 enters tube 48, and then enters the plenum 52 via apertures 50. The clean air, now shown as arrows C, passes through slot 72 formed between flange 72 and tube 48 around the external side 42 of the canopy, and then along and down the external concave surface 74 of aerofoil 76. Also as with the second embodiment 4, clean air A is discharged out of the perforations 33 of the diffuser 32, and passes over the concave surface of the first guide vane 56. It then moves towards the curved surface of the tube 48 where it exhibits attachment to the surface of the tube 48 radius profile creating a Coanda effect in a passive manner, in a way similar to that of the first and second embodiments of the apparatus 2, 4. The clean air A leaves the lowermost edge of the first guide vane 56, and around the side of the second guide vane 24. However, as the air A reaches the lowermost point of the guide vane 24, the air A is accelerated downwards as it is drawn into the jet of clean air C that passes along the external side 42 of the aerofoil 76. Thus, as air B passes the lower edge of the aerofoil 76, it does so in an accelerated manner and thereby influences the internal clean air A to move with it in a downward direction into the periphery of the clean air area 12, but not entering it, and therefore creates an air curtain.

(25) In another embodiment (not shown), the clean air apparatus can be both an internal and an external blowing device in which there are provided both the internal slot 58 and the external slot 76. In this embodiment, air B and C flows blow from both faces (internal and external) of the Coanda tube 48, thereby accelerating the flow of clean air A.

SUMMARY

(26) The first embodiment of the apparatus 2, shown on the left-hand side of FIGS. 1 and 2, creates a passive Coanda effect at the periphery of the clean area 12, and relies completely on the canopy 6 airflow to provide a Coanda type effect by using the assembly of the curved folded surface of the tube 48 with the guide vane 28. The second embodiment of the apparatus 4, shown on the right-hand side of the FIGS. 1 and 2, creates an active Coanda effect (internal blowing) at the periphery of the clean area 12, which involves positively generated air movement via a separate fan 16 with a sound attenuator 18 (if required), HEPA filter 20 and conveying duct sections 60 within the boundaries of the canopy 6. the third embodiment 70 creates an external blowing active Coanda.

(27) Normally the use of a Coanda effect would be to influence air movement passing by the blowing outlet, i.e. upstream of the apparatus. However, in the present active Coanda effect apparatus 4, blowing Coanda air at the rear side of the first guide vane 56, with the guide 56 being shaped as an aerofoil towards its rear, as opposed to straight at the internal face, serves to enhance the influence of the Coanda principal, as its air moves on down and passed the lower edge of the vane 56 and through slot 58. This is where clean air B will pick up clean air A discharged through the diffuser 32, and escort it down to the lower level, while allowing it to move ultimately outwards at a point to prevent entrainment of unfiltered air.

(28) The provision of the guide vanes 24, 28, which extend downwardly and tangentially away from the curved outer circumference of the tube 48 serve to produce a curtain of filtered air around the target area 12, and therefore prevent unfiltered air from becoming entrained, thereby causing contamination.