Magnetic revolution counter and method for determining numbers of revolutions that can be determined by means of said revolution counter
10962386 ยท 2021-03-30
Assignee
- Horst Siedle GmbH & Co. KG (Furtwangen, DE)
- LEIBNIZ-INSTITUT FUER PHOTONISCHE TECHNOLOGIEN E.V. (Jena, DE)
Inventors
Cpc classification
G01R33/093
PHYSICS
G01D5/145
PHYSICS
G01B7/30
PHYSICS
International classification
G01D5/244
PHYSICS
G01B7/30
PHYSICS
Abstract
A magnetic revolution counter, and method for determining a predefinable number n of revolutions to be determined of a rotating magnetic field, generated by a magnetic system includes a revolution sensor, which includes magnetic domain wall conductors composed of open spirals or closed, multiply-wound loops, which are formed by a GMR layer stack or a soft magnetic layer comprising locally present TMR layer stacks and in which magnetic 180 domain walls can be introduced and located by measuring the electrical resistance of predefinable spiral or loop sections, wherein a single domain wall is, or at least two magnetic domain walls are, introduced into the domain wall conductors such that the at least two domain walls are brought into a defined separation of greater than 360 with respect to one another, based on the change in location thereof from a first to a second position, with a rotation of the outer magnetic field by the angle of greater than 360, and are permanently thus spaced apart from one another, and electrical contacts, which are disposed in a defined manner on the domain wall conductors, are provided.
Claims
1. A magnetic revolution counter for determining a predefinable number n of revolutions to be determined of an outer magnetic field, comprising a revolution sensor and a magnetic system configured to generate a rotating magnetic field and comprising an element comprising a pair of magnetic poles mounted to be rotatable about an axis situated between the magnetic poles, or a rotatable magnetic wheel comprising a plurality of magnetic poles situated around an axis of rotation of the magnetic wheel, or a linear scale comprising a plurality of magnetic poles and arranged to be movable in directions of a length of the linear scale, wherein the magnetic system is arranged relative to the revolution sensor so that the rotating magnetic field moves past the revolution sensor whereby the revolution sensor senses the rotation of the rotating magnetic field, and wherein the revolution sensor includes magnetic domain wall conductors composed of at least one open spiral or closed, multiply-wound loops, which are formed by a GMR (giant magnetoresistive) layer stack or a soft magnetic layer comprising locally present TMR (tunnel magnetoresistive) layer stacks and in which magnetic 180 domain walls can be introduced and located by measuring the electrical resistance of predefined spiral or loop sections, wherein a single domain wall is, or at least two magnetic domain walls are, introduced into the domain wall conductors and the at least two domain walls, by way of means for generating, pinning or deleting, in a defined manner, domain walls, are brought into a defined separation of greater than 360 with respect to one another, based on a change in location thereof from a first to a second position, with a rotation of the rotating magnetic field by the angle of greater than 360, and are permanently thus spaced apart from one another, and electrical contacts, comprising GND (ground) contacts, VCC (higher voltage relative to ground) and additional contacts, are provided on the domain wall conductors such that the domain wall conductors, located diagonally opposed, are captured by a respective GND contact and VCC contact collectively, or in VCC contact groups and GND contact groups with a multiplex read-out, and additional contacts are provided on each individual domain wall conductor section solely on one side and substantially centered between the GND contacts and VCC contacts, or, with a multiplex read-out, in groups of contacts that contact a plurality of windings as Wheatstone half bridge center contacts, and said electrical contacts, together with associated domain wall conductor sections captured thereby, are interconnected to form the Wheatstone half bridges that are separate from each other, but can be read out together, wherein the electrical resistance conditions ascertained by the Wheatstone half bridges are all stored as a signal level in a first memory in the form of a table, which for the determination of a present revolution number can be continuously compared to sub-tables of target value patterns stored in a second memory for each permissible revolution i (0in), and a processing unit is provided for determining for output the revolution number i for which the measured electrical resistance conditions in the table in the first memory agree with the target value pattern in the second memory.
2. A magnetic revolution counter for determining a predefinable number n of revolutions to be determined of an outer magnetic field, comprising a revolution sensor and a magnetic system configured to generate a rotating magnetic field and comprising an element comprising a pair of magnetic poles mounted to be rotatable about an axis situated between the magnetic poles, or a rotatable magnetic wheel comprising a plurality of magnetic poles situated around an axis of rotation of the magnetic wheel, or a linear scale comprising a plurality of magnetic poles and arranged to be movable in directions of a length of the linear scale, wherein the magnetic system is arranged relative to the revolution sensor so that the rotating magnetic field moves past the revolution sensor whereby the revolution sensor senses the rotation of the rotating magnetic field, and wherein the revolution sensor includes magnetic domain wall conductors composed of at least one open spiral or closed, multiply-wound loops, which are formed by a GMR (giant magnetoresistive) layer stack or a soft magnetic layer comprising locally present TMR (tunnel magnetoresistive) layer stacks and in which magnetic 180 domain walls can be introduced and located by measuring the electrical resistance of predefined spiral or loop sections, wherein a single domain wall is, or at least two magnetic domain walls are, introduced into the domain wall conductors and the at least two domain walls, by way of means for generating, pinning or deleting, in a defined manner, domain walls, are brought into a defined separation of greater than 360 with respect to one another, based on the change in location thereof from a first to a second position, with a rotation of the outer magnetic field by the angle of greater than 360, and are permanently thus spaced apart from one another, and electrical contacts comprising GND (ground) contacts, VCC (higher voltage relative to ground) and additional contacts, are provided on the domain wall conductors such that the domain wall conductors, located diagonally opposed, are captured by a respective GND contact and a respective VCC contact per winding or, with a multiplex read-out, are captured by a shared GND contact and a respective VCC contact per winding, or by a shared VCC contact and a respective GND contact per winding, and the electrical resistance conditions ascertained by way of these contacts are all stored as a signal level in a first memory in the form of a table, which for the determination of the present revolution number can be continuously compared to tabular target value patterns stored in a second memory for each permissible revolution i (0in), and a processing unit is provided for determining for output the revolution number i for which the measured electrical resistance conditions in the table in the first memory agree with the target value pattern in the second memory.
3. The magnetic revolution counter according to claim 1, further comprising a rotation angle sensor, or a quadrant sensor, wherein a signal of the rotation angle sensor, or of the quadrant sensor, determines the sub-table in the second memory to which the measured resistance conditions in the table of the first memory are compared.
4. The magnetic revolution counter according to claim 1, wherein the at least one open spiral or the closed, multiply-wound loops forming the domain wall conductors each have a substantially rhombus shape, wherein said electrical contacts capture the corner regions of the rhombuses.
5. The magnetic revolution counter according to claim 1, wherein the defined separation between the at least two neighboring domain walls is established at 540.
6. The magnetic revolution counter according to claim 1, wherein the domain wall conductors are formed by open spirals both ends of which are pointed.
7. The magnetic revolution counter according to claim 1, wherein the means for generating, pinning or deleting domain walls, in a defined manner, are formed by an additional conductor, which captures at least one winding of the domain wall conductor and is tapered at a contact point bridging the domain wall conductor and which ensures that an Oersted field having a sufficient magnitude is generated when a current is applied.
8. A method for determining integral revolution numbers by using a magnetic revolution counter according to claim 1, comprising first impressing a domain pattern including only a single domain wall or having a defined separation of domain walls into the domain wall conductors, wherein the separation of at least two neighboring domain walls is established at greater than 360, based on a change in location thereof from a first to a second position, with a rotation of the rotating magnetic field by an angle of greater than 360, and corresponding to the impressed domain wall pattern, storing all signal level target values to be expected from the Wheatstone half bridges or domain wall conductors as the sub-tables of target value patterns in the second memory for all possible fall 360 revolutions (0in) ascertainable by way of the magnetic revolution counter and all associated changed domain wall positions, and storing all the associated values of the revolution sensor presently ascertained by the Wheatstone half bridges or domain wall conductors during the present count in the table in the second memory, and continuously comparing the measured values in the table in the first memory to the respective signal level target values in the second memory, and wherein the ascertained revolution number i is output when the tabular values in the two memories agree with one another.
9. The method according to claim 8, wherein the apparatus further comprises a rotation angle sensor or a quadrant sensor, signal level target values are stored in at least four said sub-tables for four field angle quadrants in the second memory for each individual revolution i countable by way of the revolution counter, the measured value from the angle sensor, or from the quadrant sensor, determines which table of said sub-tables to which signal levels in the table of the first memory are continuously compared so as to ascertain the associated revolution number.
10. The magnetic revolution counter according to claim 2, further comprising a rotation angle sensor, or a quadrant sensor, wherein a signal of the rotation angle sensor, or of the quadrant sensor, determines the sub-table in the second memory to which the measured resistance conditions in the table of the first memory are compared.
11. The magnetic revolution counter according to claim 2, wherein the at least one open spiral or the closed, multiply-wound loops forming the domain wall conductors each have a substantially rhombus shape, wherein said electrical contacts capture the corner regions of the rhombuses.
12. The magnetic revolution counter according to claim 2, wherein the defined separation between the at least two neighboring domain walls is established at 540.
13. The magnetic revolution counter according to claim 2, wherein the domain wall conductors are formed by open spirals both ends of which are pointed.
14. The magnetic revolution counter according to claim 2, wherein the means for generating, pinning or deleting domain walls, in a defined manner, are formed by an additional conductor, which captures at least one winding of the domain wall conductor and is tapered at a contact point bridging the domain wall conductor and which ensures that an Oersted field having a sufficient magnitude is generated when a current is applied.
15. A method for determining integral revolution numbers by using a magnetic revolution counter according to claim 2, comprising first impressing a domain pattern including only a single domain wall or having a defined separation of domain walls into the domain wall conductors, wherein the separation of at least two neighboring domain walls is established at greater than 360, based on a change in location thereof from a first to a second position, with a rotation of the rotating magnetic field by an angle of greater than 360, and corresponding to the impressed domain wall pattern, storing all signal level target values to be expected from the Wheatstone half bridges or domain wall conductors as the sub-tables of target value patterns in the second memory for all possible full 360 revolutions (0in) ascertainable by way of the magnetic revolution counter and all associated changed domain wall positions, and storing all the associated values of the revolution sensor presently ascertained by the Wheatstone half bridges or domain wall conductors during the present count in the table in the second memory, and continuously comparing the measured values in the table in the first memory to the respective signal level target values in the second memory, and wherein the ascertained revolution number i is output when the tabular values in the two memories agree with one another.
16. The method according to claim 15, wherein the apparatus further comprises a rotation angle sensor or a quadrant sensor, signal level target values are stored in at least four said sub-tables for four field angle quadrants in the second memory for each individual revolution i countable by way of the revolution counter, and the measured value from the angle sensor, or from the quadrant sensor, determines which table of said sub-tables to which signal levels in the table of the first memory are continuously compared so as to ascertain the revolution number.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following advantageous exemplary embodiments and figures are intended to provide a more detailed description of the above and of the invention, without thereby limiting the invention. In the drawings:
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(17) Embodiments according to the invention of revolution counters having the 360 contacting according to the invention are described hereafter based on accompanying figures, and allow a bijective read-out of integral revolution numbers at any field angle.
(18) First,
(19) The first special characteristic of the present invention is the design according to the invention of the revolution sensor 2, which will be described based on an exemplary and simplified illustration in
(20) In this example, the sensor element 2 is formed by a three-turn, square spiral 20 having pointed ends. The one tip 21 is the end of the outer winding, and the other tip 22 is the end of the innermost winding. In the example, corresponding to the known prior art, the spiral is composed of a magnetic layer stack, which exhibits the GMR effect. The reference direction 28 is diagonal with respect to the square windings. The first, outermost winding is composed of webs 31, 32, 33 and 34, the second, center winding is composed of webs 41, 42, 43 and 44, and the third, innermost winding is composed of webs 51, 52, 53 and 54. Each of the aforementioned webs is positioned at an angle of 90 with respect to the respective neighboring, adjoining web. Solely for the purpose of illustration of the actual conditions, it is shown that the connections between the webs are quarter circles or quarter circle-like polygonal lines 302 (shown in the zoomed-in circle 301), which are composed of the same layer stack as the webs. These polygonal lines form the corners of the square spiral, while also forming the above-mentioned domain wall positions (DW positions). Domain walls for large field angle ranges of the outer rotating magnetic field, according to
(21) The exemplary spiral is provided with electrical contacts, and more particularly with a shared GND contact 70 at the top left, a shared VCC contact 80 at the bottom right, and according to the invention exclusively three center contacts 91, 93 and 95 in
(22) The Wheatstone half bridge W2 is formed by the webs 43 and 44 together with the center contact 93, the GND contact 70 and the VCC contact 80.
(23) The Wheatstone half bridge W3 is formed by the webs 53 and 54 together with the center contact 95, the GND contact 70 and the VCC contact 80.
(24) Initially, the sensor element 2 according to
(25) In the first, outermost winding, the DW 111 is located in the DW position 36, and the DW 112 is located in the DW position 38.
(26) In the second, center winding, the DW 113 is located in the DW position 46, and the DW 114 is located in the DW position 48.
(27) In the third, innermost winding, the DW 115 is located in the DW position 56, and the DW 116 is located in the DW position 58.
(28) The aforementioned three half bridges are at the center potential due to these DW positions and the position of the reference direction 28. The magnetization direction in the cw direction is shown in dark gray, and the magnetization direction in the ccw direction is shown in light gray. Additionally, the magnetization direction is identified in each web by a arrow. The reference direction 28 of the GMR layer stack is diagonal with respect to the square spiral and, in the example, is oriented from the bottom left to the top right.
(29) So as to achieve the proviso underlying the present invention of a defined separation for two neighboring domain walls of >360, at least two DW still have to be deleted. This will be described hereafter based on
(30) For the sake of clarity, the spiral shown in
(31) With reference to
(32) As required within the scope of the invention, the two domain walls 111 and 112 provided in this example are spaced apart from one another by 540, based on a cw rotation of the outer magnetic field.
(33) In a further embodiment of the invention,
(34) The advantage of the design according to
(35) A second general exemplary embodiment according to
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(37) The magnetization state of the sensor element is again read out by way of potential measurement using four Wheatstone half bridges:
(38) The Wheatstone half bridge WHB1 is formed by the webs 33 and 34 together with the center contact 91, the GND contact 70 and the VCC contact 80.
(39) The Wheatstone half bridge WHB2 is formed by the webs 43 and 44 together with the center contact 93, the GND contact 70 and the VCC contact 80.
(40) The Wheatstone half bridge WHB3 is formed by the webs 53 and 54 together with the center contact 95, the GND contact 70 and the VCC contact 80.
(41) The Wheatstone half bridge WHB4 is formed by the webs 63 and 64 together with the center contact 97, the GND contact 70 and the VCC contact 80.
(42) Each winding is connected to a Wheatstone half bridge.
(43) In this example as well, the separation between the two neighboring domain walls DW 111 and DW 112 is 540, as viewed in the cw direction.
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(46) The Wheatstone bridge WB1 is composed of the resistors 133 (R33), 134 (R34), 233 (Rref33) and 234 (Rref34). The resistors 133 and 134 are webs from the first, outermost winding of the loop 27. The reference resistors 233 and 234 are fixed resistors located outside the sensor element.
(47) The Wheatstone bridge WB2 is composed of the resistors 143 (R43), 144 (R44), 243 (Rref43) and 244 (Rref44). The resistors 143 and 144 are webs from the second winding of the loop 27. The reference resistors 243 and 244 are fixed resistors located outside the sensor element.
(48) The Wheatstone bridge WB3 is composed of the resistors 153 (R53), 154 (R54), 253 (Rref53) and 254 (Rref54). The resistors 153 and 154 are webs from the third winding of the loop 27. The reference resistors 253 and 254 are fixed resistors located outside the sensor element.
(49) The Wheatstone bridge WB4 is composed of the resistors 163 (R63), 164 (R64), 263 (Rref63) and 264 (Rref64). The resistors 163 and 164 are webs from the fourth, innermost winding of the loop 27. The reference resistors 263 and 264 are fixed resistors located outside the sensor element.
(50) As in all other examples, within the scope of the invention the signal levels of all Wheatstone bridges are now detected essentially simultaneously and stored continuously in a memory 9 in tabular form, and are thus available for the subsequent comparison to the target values stored for the quadrants in the memory 10.
(51) A third general exemplary embodiment of the invention is shown in
(52) In the example, a magnetization pattern including two domain walls having an angular separation of 540, as was already described, were initialized via the electrical contact 25 comprising the constriction 26. The positions of the domain walls DW 111 and DW 112 shall represent the revolution number zero in this example. Two DW gaps DWL 221 and DWL 222 are present between the DW 111 and the DW 112, which arose due to the annihilation of two domain walls, so that a separation of >360, again 540 here, is set between the neighboring domain walls DW 111 and DW 112 in the cw direction.
(53) The magnetization direction of the webs in the WHB1 and the WHB2 is ccw, and that of the webs in the WHB3, the WHB4 and the WHB5 is cw. Due to the reference direction 28 of the GMR layer stack, the signal levels of the five Wheatstone half bridges in the example are: WHB1 (winding 1): L WHB2 (winding 2): L WHB3 (winding 3): H WHB4 (winding 4): H WHB5 (winding 5): H
(54) The processing unit 11 processes all measured signal levels of the five half bridges simultaneously, for example as a signal level sequence (SLS) from winding 1 to winding 5, and compares these to target values stored in the memory 10. The SLS for
(55) For illustration,
(56) The SLS after three revolutions is thus H/H/H/L/L. Compared to the SLS of
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(60) The measuring cycle is completed with the output of a revolution number or of an error value. An error value is only output if no agreements whatsoever can be observed between the measured signal level sequences and those stored as the target values. This is synonymous with the domain wall pattern impressed into the revolution sensor having changed due to external conditions, such as excessive external disturbance magnetic fields and the like. In such an extremely rare case, the desired magnetization pattern would have to be re-written into the revolution sensor 2.
(61) The entire procedure of determining countable revolution numbers by way of the above-described electronic components takes place over times that are substantially shorter than those during which the direction of the outer magnetic field acting on the revolution sensor 2 has changed. Typically, the measurement and evaluation of an SLS takes place using MHz clock frequencies (which is to say within one s), while the magnetic field is rotating at a maximum of 1 KHz. In one s, the direction of the magnetic field thus rotates by a maximum of 0.3. As a result of these high evaluation speeds, it is also possible to display the found revolution numbers, which during the currentless operation shifted the magnetization pattern in the sensor 2, in several 10 ns to a maximum of 1 s.
(62) While all assemblies essential to the invention are contained in the actual revolution counter, which is enclosed in a frame-like manner in
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(65) Finally,
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(69) The magnetization state of the sensor element is read out by way of resistance measurement of each individual winding here:
(70) The outer, first winding W1 is formed by the webs 31, 32, 33 and 34 comprising the GND contact 71 and the VCC contact 81.
(71) The second winding W2 is formed by the webs 41, 42, 43 and 44 comprising the GND contact 72 and the VCC contact 82.
(72) The third winding W3 is formed by the webs 51, 52, 53 and 54 comprising the GND contact 73 and the VCC contact 83.
(73) The fourth, innermost winding W4 is formed by the webs 61, 62, 63 and 64 comprising the GND contact 74 and the VCC contact 84.
(74) In this example as well, the separation between the two neighboring domain walls DW 111 and DW 112 is 540, as viewed in the cw direction.
(75) All features discernible from the description, the exemplary embodiments and/or the following drawings can be essential to the invention, both individually and in any arbitrary combination with each other.
LIST OF REFERENCE NUMERALS
(76) 1 revolution counter system
(77) 1a revolution counter
(78) 2 revolution sensor US
(79) 3 angle sensor WS
(80) 4 magnetic system
(81) 4a, 4c, 4e 4g, 4i 4k magnetic north poles
(82) 4b, 4d, 4f, 4h, 4j, 4l magnetic south poles
(83) 5 rotating shaft
(84) 5a magnet wheel
(85) 5b linear scale
(86) 6 electronics
(87) 7 power supply units
(88) 8 memory for the measured value of the angle sensor
(89) 8a measured value W8 of the angle sensor
(90) 9 memory for the measured values of the revolution sensor
(91) 9a table T9 containing measured values of the revolution sensor
(92) 10 memory for target value SLS (signal level sequences) of the revolution sensor stored in tabular form
(93) 10a-10d sub-tables containing target values for field angle quadrants 1 to 4
(94) 11 processing unit
(95) 20 spiral
(96) 21, 22 pointed ends of a spiral
(97) 25 conductor for initializing a magnetization pattern
(98) 26 constriction in conductor 25
(99) 27 multiply-wound, closed loop
(100) 28 direction of the reference magnetization
(101) 31, 32, 33, 34 webs of the outermost, first winding
(102) 35, 36, 37, 38 DW positions in the outermost, first winding
(103) 41, 42, 43, 44 webs of the second winding
(104) 45, 46, 47, 48 DW positions in the second winding
(105) 51, 52, 53, 54 webs of the third winding
(106) 55, 56, 57, 58 DW positions in the third winding
(107) 63, 64 webs of the fourth winding
(108) 65 DW position in the fourth winding
(109) 70, 71, 72, 73, 74 GND contacts
(110) 80, 81, 82, 83, 84 VCC contacts
(111) 91, 93, 95, 97, 99 center contacts of the different windings
(112) 111a 1st DW with an MP including 1 DW
(113) 111 1st DW with an MP including 2 or 6 domains walls
(114) 112 2nd DW with an MP including 2 or 6 domains walls
(115) 113 3rd DW with an MP including 6 domains walls
(116) 114 4th DW with an MP including 6 domains walls
(117) 115 5th DW with an MP including 6 domains walls
(118) 116 6th DW with an MP including 6 domains walls
(119) 133 resistor R33 (web 33) in the first winding
(120) 134 resistor R34 (web 34) in the first winding
(121) 143 resistor R43 (web 43) in the second winding
(122) 134 resistor R44 (web 44) in the second winding
(123) 153 resistor R53 (web 53) in the third winding
(124) 154 resistor R54 (web 54) in the third winding
(125) 163 resistor R63 (web 63) in the fourth winding
(126) 164 resistor R64 (web 64) in the fourth winding
(127) 202 chip comprising sensor element 2
(128) 221, 222 DW gaps
(129) 225a first bond contact connected to contact 25
(130) 225b second bond contact connected to contact 25
(131) 233 external resistor Rref33 for first winding
(132) 234 external resistor Rref34 for first winding
(133) 243 external resistor Rref43 for second winding
(134) 244 external resistor Rref44 for second winding
(135) 253 external resistor Rref53 for third winding
(136) 254 external resistor Rref54 for third winding
(137) 263 external resistor Rref63 for fourth winding
(138) 264 external resistor Rref64 for fourth winding
(139) 270 bond contact connected to GND contact 70
(140) 280 bond contact connected to VCC contact 80
(141) 291 bond contact connected to center contact 91
(142) 293 bond contact connected to center contact 93
(143) 295 bond contact connected to center contact 95
(144) 297 bond contact connected to center contact 97
(145) 301 zoomed-in corner between web 51 and web 44
(146) 302 quarter circle-like polygonal line
(147) 400 flow chart
(148) 501 soft magnetic layer
(149) 502 tunnel barrier
(150) 503 hard magnetic layer stack
(151) 504a insulating layer
(152) 504b insulating layer
(153) 505 gold electrode on tunneling contact