BIODEGRADABLE THERMOPLASTIC MATERIAL MADE FROM CASEIN AND/OR CASEINATE
20210079223 ยท 2021-03-18
Assignee
Inventors
- Basak Yilin COLAK (Vaulx en Velin, FR)
- Marie-Helene GRAMATIKOFF (Ternay, FR)
- Maxime DEMEME (Saint Etienne, FR)
- kheirdine MELLOUKI (Sury le Comtal, FR)
- Frederic PROCHAZKA (Saint Genest Malifaux, FR)
Cpc classification
C08J2389/00
CHEMISTRY; METALLURGY
Y02A40/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C08L89/00
CHEMISTRY; METALLURGY
Abstract
A casein and/or caseinate based biodegradable thermoplastic. In particular, a biodegradable thermoplastic which includes: a) between 50 and 80% casein and/or caseinate, preferably between 55 and 70%; b) between 4 and 12% water, preferably between 5 and 11%; c) between 10 and 35% of at least one plasticizer different from b), preferably between 15 and 28%; d) between 0.1 and 8% of a hydrophobic agent, preferably between 1 and 4%; e) between 0.5 and 6% of at least one surfactant, preferably between 2 and 4%.
Claims
1. A biodegradable thermoplastic comprising (in % by mass): a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70%; b) between 4 and 13% water, preferably between 4.5 and 12%, and still more preferably between 5 and 11%; c) between 10 and 35% of at least one plasticizer different from b), preferably between 12 and 32%, and still more preferably between 15 and 28%; d) between 0.1 and 8% of a hydrophobic agent, preferably between 0.5 and 6%, and still more preferably between 1 and 4%; e) between 0.5 and 6% of at least one surfactant, preferably between 1 and 5%, and still more preferably between 1.5 and 4.5%.
2. The thermoplastic according to claim 1 wherein the plasticizer c) is selected from polyols, glycerol acetates, glycerol propionates and mixtures thereof, where preferably c) is glycerol.
3. The thermoplastic according to claim 1, wherein the hydrophobic agent d) is selected from: carboxylic polyacid esters; C3-C33 carboxylic acids, preferably C4-C28 fatty acids, and, even more preferably, C6-C28 unsaturated fatty acids; and mixtures thereof.
4. The thermoplastic according to claim 1, wherein the hydrophobic agent d) is a C6-C28 unsaturated fatty acid, preferably selected from palmitoleic acid, oleic acid, linoleic acid and mixtures thereof.
5. The thermoplastic according to claim 1, wherein the surfactant e) is selected from zwitterionic surfactants whose HLB is included between 2 and 8.
6. The thermoplastic according to claim 1, wherein the ratio of the quantities e) to d) is greater than or equal to 1.
7. The thermoplastic according to claim 1, further comprising between 1 and 5% of an additive f) selected from sequestering agents.
8. The thermoplastic according to claim 1, further comprising an additive g) selected from colorings; protein coagulants; anticaking agents; sliding agents, selected from polyethylene glycols and fatty chain compounds, preferably in C12-C28, with a terminal amide; and mixtures thereof.
9. The thermoplastic according to claim 1, wherein it is hydrosoluble.
10. The thermoplastic according to claim 1, wherein it is edible.
11. Pellets of the thermoplastic according to claim 1.
12. An object obtained after transformation by extrusion casting, extrusion blowing, film blowing, solvent casting, calendaring, injection, heat forming or drawing of the thermoplastic according to claim 1.
13. The object according to claim 12 wherein it comprises a film.
14. The film according to claim 13 wherein it is printed.
15. The film according to claim 13 wherein it is heat shrinkable.
16. A product characterized in that it is packaged by a film according to claim 1.
17. The product according to claim 16 wherein it comprises a detergent tablet.
18. The product according to claim 16 wherein it comprises a food product.
19. The product according to claim 16 wherein it comprises liquid shampoo.
20. A method for production of the thermoplastic according to claim 1, comprising the following steps: E1 using an extruder, preferably a twin-screw extruder; E2 adding compounds a) to e), and possibly f), into the extruder; E3 retrieving at least one extruded rod of thermoplastic; E4 possibly drying the rod; E5 possibly crushing of the rod into pellets; step E2 preferably consisting of adding, at the same time or successively, preferably successively, in a first step, at least one part of compounds a) to e), and possibly f), come in solid form, advantageously powder form, and, in a second step, at least one part of compounds a) to e), and possibly f), come in advantageously liquid form.
21. A method for packaging of a product using a film according to claim 15, comprising the following steps: envelop the product to be packaged in a piece of film, heat seal the film, optionally, moisten the film, and heat shrink the film at a temperature included between 80 C. and 200 C.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0028]
[0029]
[0030]
[0031]
[0032] Photos 5A and 5B are photos of detergent tablets packaged in a printed film according to example 5 after a five-day packaging test.
[0033]
[0034] Photos 7A and 7B are photos of parts obtained by injection, from biodegradable thermoplastic pellets according to example 4.
DEFINITIONS
[0035] Thermoplastic is understood to mean, for example, a material which becomes malleable and foldable above a given temperature, the glass transition temperature Tg, but which below this Tg again becomes hard; these transformations are reversible.
[0036] Biodegradable is understood to mean a material which can be decomposed under the action of microorganisms (e.g. bacteria, fungus, algae, etc.). The result of this decomposition is the formation of water, CO.sub.2 and/or methane and possibly byproducts (e.g. residues, new biomass) that are non-toxic for the environment. For example, it involves a biodegradable material according to the European EN NF 13432 standard.
[0037] Between x and y is understood to mean, for example, that the limits x and y are included in the interval [x,y].
[0038] Hydrosoluble is understood to mean, for example, what dissolves in water. Hydrosolubility of a film can be measured in the following way: a piece of film (5 cm5 cm, die cut) is fixed on a slide carrier and then immersed in a 1000 mL capacity beaker containing 600 mL distilled water at 20 C. under stirring with a magnetic bar at 300 RPM. The time for a hole to form in the film is measured. The disintegration of the film leads to the formation of film particles. The test lasts five minutes at the end of which the particles are passed through a 0.5 mm sieve for verifying the size of the particles. When there are no particles in the sieve, the film is considered to be hydrosoluble.
[0039] Plasticizer is understood to mean, for example, a substance with which to lower the glass transition temperature Tg of the material.
[0040] Detergent is understood to mean for example a composition which has cleaning properties. Among detergents, products in powder or compacted powder form for dishwashers and laundry can be listed.
[0041] Hydrophobic is understood to mean, for example, a compound having a low affinity for water and tending to not dissolve in it. Typically, it involves a predominantly apolar compound.
[0042] Hydrophilic is understood to mean, for example, a compound having an affinity for water and tending to dissolve in it. Typically it involves a compound with polar groups capable of forming hydrogen bonds.
[0043] Surfactant is understood to mean, for example, an amphiphilic molecule, meaning a molecule having both hydrophilic and hydrophobic properties.
[0044] HLB is understood to mean, for example, the hydrophilic-lipophilic balance. The following method can be used to calculate the HLB value: HLB=20(molar mass of the hydrophobic part)/(molar mass of the molecule).
[0045] Sequestering agent is understood to mean, for example, ligands which form chemical complexes with metal ions such as copper, iron, nickel, calcium and magnesium.
[0046] Fatty acid is understood to mean, for example, an aliphatic carboxylic monoacid.
[0047] The proportions of the various constituents a), b), c), d), and e), and possibly f) and g), are expressed in % by mass relative to the total mass of the thermoplastic at ambient temperature.
DETAILED DESCRIPTION OF THE INVENTION
[0048] The biodegradable thermoplastic may be hydrosoluble. The biodegradable thermoplastic may be printable and/or printed.
[0049] The thermoplastic comprises a) between 50 and 80%, preferably between 52 and 75%, and even more preferably between 55 and 70%, or still better between 60 and 65% of casein and/or caseinate.
[0050] Casein is a protein found in milk which is insoluble in water. It is principally obtained by precipitation by adding an acid to the milk (acid casein) or pressure (pressure casein).
[0051] Casein consists of a mixture of -casein, 62 -casein and -casein having molar masses included between 19,000 and 25,000 g/mole. Caseinate is understood to mean, for example, a salt of casein whose counterion is selected from the group comprisingpreferably composed ofcalcium, potassium, ammonium, sodium and magnesium.
[0052] According to an embodiment of the thermoplastic, a) comprises at least one casein.
[0053] According to another embodiment of the thermoplastic, a) comprises at least one caseinate, for example sodium caseinate, or a mixture of caseinates.
[0054] According to another embodiment of the thermoplastic, a) comprises a mixture of casein and at least one caseinate. In this case, the ratio by mass between the casein and caseinate(s) may be included between 5/95 and 95/5, 20/80 and 80/20, or 40/60 and 60/40.
[0055] The thermoplastic comprises b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5% water. The water acts as a plasticizer which must be distinguished from the plasticizer c) entering into the composition of the thermoplastic according to the invention.
[0056] This latter in fact comprises c) between 10 and 35%, preferably between 12 and 32%, and even more preferably between 15 and 28%, or still better between 20 and 25% of at least one plasticizer c), different from b).
[0057] This plasticizer c) may be selected from polyols, glycerol acetates, glycerol propionates and mixtures thereof.
[0058] The following can be given as examples of polyols: glycerol, hexanetriol, glycols, including ethylene glycol, and sugars and derivatives thereof.
[0059] The following can be given as examples of sugars: disaccharides, such as maltose, lactose, and saccharose and monosaccharides such as fructose.
[0060] Among the sugar derivatives, the following can be listed as examples of hydrogenated derivatives thereof: sorbitol, maltitol, mannitol and xylitol, or even the transformation products of these hydrogenated derivatives such as sorbitan.
[0061] According to an embodiment of the thermoplastic, the plasticizer c) is selected from glycerol, sorbitol, mannitol, ethylene glycol and mixtures thereof. Preferably, the plasticizer c) is glycerol.
[0062] The plasticizer c) may contain residual water.
[0063] The plasticizer c) serves to lower the viscosity of the product by increasing the mobility of the molecular chains.
[0064] Advantageously, the plasticizer c) is a hydrophilic plasticizer.
[0065] The thermoplastic comprises d) between 0.1 and 8%, preferably between 0.5 and 6%, and even more preferably between 1 and 4%, or still better between 1 and 3% of a hydrophobic agent d).
[0066] The hydrophobic agent d) may be selected from: [0067] carboxylic polyacid esters; [0068] C3-C33 carboxylic acids, preferably C4-C28 fatty acids, and, even more preferably, C6-C28 unsaturated fatty acids; [0069] and mixtures thereof.
[0070] The carboxylic polyacid esters may come from at least one carboxylic polyacid and at least one alcohol, preferably a C1-C18 alcohol.
[0071] Among the carboxylic poly acids preferably chosen in the scope of the invention, citric acid, hydroxycitric acid, tartric acid, malic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid and fumaric acid can be mentioned.
[0072] Among the preferred alcohols conforming to the invention, the C2-C6 alcohols like for example ethanol, n-propanol, isopropanol, n-butanol and tert-butanol can be mentioned.
[0073] According to an embodiment of the thermoplastic, the hydrophobic agent d) is selected from trithyl citrate, tributyl O-acetylcitrate, tributyl citrate and mixtures thereof.
[0074] According to an embodiment, the hydrophobic agent d) is a C3-C33 carboxylic acid, preferably a C4-C28 fatty acid, and, even more preferably, a C6-C28 unsaturated fatty acid.
[0075] Among the C4-C28 fatty acids selected in the scope of the invention, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid and mixtures thereof can be mentioned.
[0076] Among the particularly attractive C6-C28 unsaturated fatty acids, palmitoleic acid, oleic acid, linoleic acid and mixtures thereof can be mentioned.
[0077] The thermoplastic comprises e) between 0.5 and 6%, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4% of at least one surfactant.
[0078] According to an embodiment of the thermoplastic, the surfactant e) is selected from zwitterionic surfactants whose HLB is included between 2 and 8.
[0079] Among the preferred surfactants, lecithin and or analogs thereof such as diacetylenic phosphonates can be mentioned.
[0080] According to an embodiment of the thermoplastic, the ratio of the quantities e) to d) is greater than or equal to 1. For example, this ratio may be included between 1.3 and 3; preferably between 1.5 and 2.5.
[0081] According to an embodiment of the thermoplastic, said material comprises between 1 and 5% of an additive f) selected from sequestering agents. Among the sequestering agents, diammonium citrate, EDTA, phosphates, citric acid, pyrophosphates, and mixtures thereof can be cited.
[0082] According to an embodiment of the thermoplastic, said material also comprises an additive g) selected from colorings, protein coagulants, and anticaking agents, sliding agents and mixtures thereof. Among the coagulants, citric acid and acetic acid can be mentioned. Among the anti-caking agents, colloidal silica can be mentioned. Among the sliding agents, polyethylene glycols and fatty chain compounds, preferably in C12-C28, with a terminal amide can be cited. Polyvinylic alcohol can be mentioned among the unmolding agents. The biodegradable thermoplastic may comprise between 0.1% and 5% of g).
[0083] According to an embodiment of the biodegradable thermoplastic, said material comprises: [0084] a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70% or still better between 60 and 65%; [0085] b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5%; [0086] c) between 10 and 35% glycerol, preferably between 12 and 32/6, and even more preferably between 15 and 28%, or still better between 20 and 25%; [0087] d) between 0.1 and 8% of a C6-C28 unsaturated fatty acid, preferably between 0.5 and 6%, and still more preferably between 1 and 4% or still better between 1 and 3%; [0088] e) between 0.5 and 6% lecithin, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4%.
[0089] According to a specific embodiment, the biodegradable thermoplastic is made solely from components which can be used in the agro-food industry, meaning components included in the Codex Alimentarius. In this case, the biodegradable thermoplastic is edible, meaning that it can be eaten without risk for the body. For example, when the biodegradable thermoplastic is made of: [0090] a) casein and/or caseinate; [0091] b) water; [0092] C) glycerol; [0093] d) oleic acid; and [0094] e) lecithin,
the thermoplastic is edible.
[0095] Typically, the biodegradable thermoplastic is in pellet or film form. The invention also relates to pellets of the thermoplastic such as described above.
[0096] The invention also relates to one or several pellets comprising: [0097] a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70% or still better between 60 and 65%; [0098] b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5%; [0099] c) between 10 and 35% of at least one plasticizer different from b), preferably between 12 and 32%, and still more preferably between 15 and 28%, or still better between 20 and 25%; [0100] d) between 0.1 and 8% of a hydrophobic agent, preferably between 0.5 and 6%, and even more preferably between 1 and 4%, or else even between 1 and 3%; [0101] e) between 0.5 and 6% of at least one surfactant, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4%.
[0102] According to an embodiment of the pellet(s), said pellet comprises: [0103] a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70% or still better between 60 and 65%; [0104] b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5%; [0105] c) between 10 and 35% glycerol, preferably between 12 and 32%, and even more preferably between 15 and 28%, or still better between 20 and 25%; [0106] d) between 0.1 and 8% of a C6-C28 unsaturated fatty acid, preferably between 0.5 and 6%, and still more preferably between 1 and 4% or still better between 1 and 3%; [0107] e) between 0.5 and 6% lecithin, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4%.
[0108] Typically, the pellet is hydrosoluble. The pellet may be edible.
[0109] The invention also relates to an object which could be obtained after transformation by extrusion casting, extrusion blowing, film blowing, solvent casting, calendaring, injection, heat forming or drawing of the thermoplastic such as described above.
[0110] In particular, the films which could be obtained from the thermoplastic such as described above may be mentioned.
[0111] The invention also relates to a film obtained from the thermoplastic such as described above. The film can be obtained, for example, by film blowing of pellets of the thermoplastic such as described above. The film is a biodegradable thermoplastic film. The film can be printed. Typically, the film has a thickness included between 15 and 100 m, preferably between 30 and 80 m and more preferably between 40 and 70 m. The film can be printed directly before rolling or in a second step of unrolling, cutting and rerolling by a conventional method for printing in plastics processing, such as flexographic printing.
[0112] The invention also relates to a film comprising: [0113] a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70% or still better between 60 and 65%; [0114] b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5%; [0115] c) between 10 and 35% of at least one plasticizer different from b), preferably between 12 and 32%, and still more preferably between 15 and 28%, or still better between 20 and 25%; [0116] d) between 0.1 and 8% of a hydrophobic agent, preferably between 0.5 and 6%, and even more preferably between 1 and 4%, or else even between 1 and 3%; [0117] e) between 0.5 and 6% of at least one surfactant, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4%.
[0118] According to an embodiment of the film, said film comprises: [0119] a) between 50 and 80% casein and/or caseinate, preferably between 52 and 75%, and still more preferably between 55 and 70% or still better between 60 and 65%; [0120] b) between 4 and 13% water, preferably between 4.5 and 12%, and even more preferably between 5 and 11%, or still better between 7 and 10.5%; [0121] c) between 10 and 35% glycerol, preferably between 12 and 32%, and even more preferably between 15 and 28%, or still better between 20 and 25%; [0122] d) between 0.1 and 8% of a C6-C28 unsaturated fatty acid, preferably between 0.5 and 6%, and still more preferably between 1 and 4% or still better between 1 and 3%; [0123] e) between 0.5 and 6% lecithin, preferably between 1 and 5%, and even more preferably between 1.5 and 4.5%, or still better between 2 and 4%.
[0124] Typically, the film is hydrosoluble. The film can be edible. The film can be heat shrinkable.
[0125] An object of the invention is also the use of a thermoplastic, for example a film, such as described above for packaging various products (e.g. pharmaceutical, food, chemical, cosmetic, etc.) in particular hygroscopic products, and even more specifically detergents. The product may be in solid or liquid form.
[0126] The invention also relates to a product packaged by a thermoplastic such as described above, for example by a film such as described above. The packaged product can be selected from pharmaceutical, food, chemical, and cosmetic products.
[0127] According to an embodiment, the packaged product is a food product, like for example meat, fish, vegetables, fruits, pastries, pies and cakes, food additives, ingredients, dry preparations and food powders. According to a specific embodiment, the thermoplastic used for packaging the food product is an edible film. According to a specific embodiment, the packaged product is a detergent tablet.
[0128] According to an embodiment, the packaged product is a liquid product, like for example liquid shampoo or liquid laundry product.
[0129] The invention also relates to a detergent packaged by a thermoplastic such as described above, for example by a film such as described above.
[0130] The detergents can be in liquid or powder form, compacted or not. For example, it may involve a detergent tablet. Among the detergent tablets, the tablets of product for dishwasher and the laundry tablets can be mentioned.
[0131] According to another of the aspects thereof, the invention relates to a method for production of the thermoplastic such as described above.
[0132] This method preferably comprises the following steps:
E1. using an extruder, preferably a twin-screw extruder;
E2. adding compounds a) to e), and possibly f), into the extruder;
E3. retrieving at least one extruded rod of thermoplastic;
E4. possibly drying the rod;
E5. possibly crushing of the rod into pellets.
[0133] Advantageously step E1 consists of operating the extruder with the following parameters: rotation speed included between 100 and 150 RPM, and at a temperature included between 70 and 120 C.
[0134] Step E2 preferably consists of adding, at the same time or successively, preferably successively,
in a first step,
at least one part of compounds a) to e), and possibly f), come in solid form, advantageously powder form, and,
in a second step,
at least one part of compounds a) to e), and possibly f), come in advantageously liquid form.
[0135] In a preferred embodiment, the compounds coming in solid form, advantageously in powder form, are compounds a) and e); whereas, the compounds coming in liquid form are the compounds b), c) and d).
[0136] According to another of the aspects thereof, the invention relates to a packaging method for a product using a heat shrink film such as described above. The heat shrinking can be done by heat shrinking techniques known to the person skilled in the art. For example, the product to be packaged is enveloped in a piece of film, which is next heat sealed. The product to be packaged may be a compacted powder tablet, like a detergent tablet.
[0137] The film is heat shrunk by going through an airflow at a temperature included between 80 C. and 200 C., preferably between 100 and 170 C., and even more preferably between 130 and 160 C., for a time included between 0.05 seconds and 60 seconds, preferably between 1 and 30 seconds, and still more preferably between 2 and 10 seconds. The film then takes on the shape of the packaged product.
[0138] According to an embodiment, before heat shrinking, the film is moistened with water or an equivalent liquid by means of a mister and/or a humidifier and/or a vaporizer for a time that may go from 0.01 seconds to 60 seconds, on at least one of the two surfaces and/or the edge of the tablet.
[0139] The heat shrinking can also be done by placing the film in an oven in which the relative humidity level can be controlled. The relative humidity level may, for example, be included between 10 and 80%, between 10 and 40%, or between 20 and 40%, or be greater than or equal to 30%.
[0140] According to an embodiment, the method comprises the following steps: [0141] envelop the product to be packaged in a piece of film, [0142] heat seal the film, [0143] optionally, moisten the film, and [0144] heat shrink the film at a temperature included between 80 C. and 200 C.
EXAMPLES
Production of Pellets and Film of Thermoplastic
[0145] The extruder used to make the following examples is a Clextral brand BC 21 co-rotating twin screw, 25 mm diameter, 21 mm centerline distance, and 900 mm long extruder. This extruder comprises at least four zones: [0146] a first zone for addition; [0147] a second zone for addition; [0148] a third zone for degassing; and [0149] a fourth zone for die extrusion.
[0150] The rotation speed of the twin-screws is 125 RPM and the temperatures of the various zones are included between 70 and 120 C.
[0151] The first zone of the extruder is a zone for adding powders: caseinate and lecithin. The liquids (plasticizers) are added in the second zone. The extruder also comprises a zone for degassing to free air and a final zone consisting of a 4 mm diameter cylindrical rod die.
[0152] The following is the profile of the screw: [0153] 750 mm of direct step screw [0154] 50 mm of mixing screw [0155] 100 mm of inverse step screw
[0156] At the outlet of the extruder, the rod is dried and put in a pelletizer to get 2 to 3 mm diameter pellets. The pellets are then transformed into film by film-blowing. The film-blower used is a Diani, it has a 30 mm diameter and is equipped with an 80 mm diameter annular die. The film produced is about 30 cm wide and 50 m thick. The resulting film is 1200 m long and is wound to form a roll. This roll of film is then used for packaging detergent tablets. A piece of film 107 mm70 mm is used to envelop a 37 mm27 mm15 mm tablet. The film is then heat sealed at the ends thereof, longitudinally and transversely. Different film formulations were tested for packaging tablets.
Unrolling Test
[0157] The facility used in this test is shown in
[0158] The film (2) has a thickness of 50 m and a selvage to selvage width of 30 cm.
[0159] The force sensor (5) is used to quantify the concept of sticky, which is an obstacle to use at industrial tempo.
[0160] If the force sensor indicates a force over 2 N (0.2 kg force) then the roll is described as sticky.
Packaging Test
[0161] The packaged detergent tablets were stored for five days at 30 C. and 30% relative humidity. After that, each packaged tablet is grasped with latex gloves, shaken three times by holding one end with dry gloved fingers and placed in the palm of a dry-gloved hand and then the dry gloved fingers are closed on the tablet three times to crush it. If the film opens or breaks during this test, it is described as brittle.
Printed Film
[0162] The film used for the packaging of the tablet shown in
[0163] The results are shown in Table 1.
TABLE-US-00001 TABLE 1 Formulations tested and results of unrolling and packaging tests. Formulation Unrolling Ex. Caseinate Glycerol Oleic acid Lecithin water Packaging of the films comparative 67.4 22.6 0 0 13 brittle sticky example 1 comparative 66.4 28.6 0 0 5 brittle OK example 2 comparative 62.9 27.1 0 0 10 brittle sticky example 3 4 62.1 23 4.7 1.2 9 OK OK 5 63 23.5 1.1 2.3 10 OK OK
[0164] Examples 1 to 3 are comparative examples; these films cannot be used industrially, because they do not pass the unrolling test and/or the packaging test.
[0165]
[0166] Examples 4 and 5 are examples according to the invention, these films pass the packaging and unrolling tests; they may therefore be used industrially and be used for packaging detergent tablets.
[0167]
[0168] These figures show the absence of sticky effect which is seen by an unwinding or unrolling force <200 g force in the unrolling test.
[0169]
[0170] The disintegration of the packaging film is clearly seen in these figures.
[0171]
[0172] The packaging film is intact. There is no crack.
[0173] Photos 5A and 5B are photos of detergent tablets packaged in a printed film according to example 5 after a five-day packaging test.
[0174] There again the packaging film is intact and has no cracks. The printing present on the film is not deteriorated.
Heat Shrinking
[0175] A piece of film 5 cm5 cm according to Example 5 is heat shrunk in an oven, in which the relative humidity level can be controlled, at 100 C. for 30 seconds. The level of heat shrinkage in the longitudinal and transverse directions is then measured. The results are shown in Table 2.
[0176] These results showed that the film according to Example 5 according to the invention is heat shrinkable.
TABLE-US-00002 TABLE 2 Each shrinkage rate % relative humidity in Heat shrinkage rate Heat shrinkage rate the oven Longitudinal direction Transverse direction 10% 12% 6% 30% 16% 6%
Injection
[0177] Biodegradable thermoplastic pellets according to Example 4 above were used for making injected parts. A Sumitomo brand injection press, Demag Systec 35-200 model, was used.
[0178] The temperatures of the cylinder and the nozzle were adjusted between 95 and 115 C.
[0179] The temperature the mold is 15 C. and the injection speed is 20 mm/s.
[0180] The photos 7A and 7B are photos of parts obtained by injection. These results show that it is possible to make objects from thermoplastic pellets according to the invention by injection.