HIGH ENERGY-DENSITY CATHODE MATERIALS FOR SECONDARY LITHIUM ION BATTERIES
20210091382 ยท 2021-03-25
Inventors
- Christopher M. Wolverton (Wilmette, IL, US)
- Zhenpeng Yao (Skokie, IL, US)
- Soo Kim (Skokie, IL, US)
- Jiangang He (Evanston, IL, US)
- Vinay Ishwar Hegde (Chicago, IL, US)
Cpc classification
H01M4/505
ELECTRICITY
H01M4/485
ELECTRICITY
C01G55/002
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/525
ELECTRICITY
C01G49/009
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
International classification
H01M4/525
ELECTRICITY
C01G45/12
CHEMISTRY; METALLURGY
C01G55/00
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
H01M4/485
ELECTRICITY
Abstract
Cathode materials for lithium ion batteries, lithium ion batteries incorporating the cathode materials, and methods of operating the lithium ion batteries are provided. The materials are composed of lithium metal oxides that include two different metals.
Claims
1. A lithium ion battery comprising: an anode; a cathode comprising a lithium mixed metal oxide compound in electrical communication with the anode, wherein the lithium mixed metal oxide compound has the formula Li.sub.4(Mix).sub.2O.sub.5, where Mix represents two or more metal cations, including a first metal cation, M, and one or more dopant metal cations, M, the lithium mixed metal oxide compound being characterized in that it can be reversibly converted into a lithium mixed metal oxide having an energetically stable state in which the M cations have a valence of 5+ or above during the redox cycle of the battery; and an electrolyte disposed between the anode and the cathode.
2. The battery of claim 1, wherein Mix consists of a first metal cation, M, one or more dopant metal cations, M, and, optionally one or more electrochemically inert impurity metal cations.
3. The battery of claim 2, wherein M is Mn.
4. The battery of claim 1, wherein M is Mn.
5. The battery of claim 4, wherein M is Cr.
6. The battery of claim 4, wherein M is V.
7. The battery of claim 4, wherein M is Fe.
8. The battery of claim 4, wherein M is Pd.
9. The battery of claim 4, wherein M is Rh.
10. The battery of claim 4, wherein M comprises two different dopant metal cations.
11. The batter of claim 10, wherein the two different dopant metal cations are selected from the group consisting of Cr, V, Fe, Pd, and Rh.
12. The battery of claim 10, wherein the two different dopant metal cations are Cr and V.
13. The battery of claim 1, wherein the lithium mixed metal oxide compound has the formula Li.sub.4M.sub.(2-x)M.sub.xO.sub.5, where 0<x<2.
14. The battery of claim 12, wherein M is Mn.
15. The battery of claim 14, where 0<x<1.
16. The battery of claim 14, wherein the lithium mixed metal oxide compound has the formula Li.sub.4Mn.sub.(2-x)Cr.sub.xO.sub.5.
17. The battery of claim 14, wherein the lithium mixed metal oxide compound has the formula L.sub.4Mn.sub.(2-x)Cr.sub.xO.sub.5.
18. The battery of claim 14, wherein the lithium mixed metal oxide compound has the formula Li.sub.4Mn.sub.(2-x)Fe.sub.xO.sub.5.
19. The battery of claim 14, wherein the lithium mixed metal oxide compound has the formula Li.sub.4Mn.sub.(2-x)Pd.sub.xO.sub.5.
20. The battery of claim 14, wherein the lithium mixed metal oxide compound has the formula Li.sub.4Mn.sub.(2-x)Rh.sub.xO.sub.5.
21. A lithium ion battery comprising: an anode; a cathode comprising Li.sub.4Cr.sub.2O.sub.5 in electrical communication with the anode; and an electrolyte disposed between the anode and the cathode.
22. A lithium ion battery comprising: an anode; a cathode comprising Li.sub.4V.sub.2O.sub.5 in electrical communication with the anode; and an electrolyte disposed between the anode and the cathode.
23. A lithium ion battery comprising: an anode; a cathode comprising Li.sub.4Fe.sub.2O.sub.5 in electrical communication with the anode; and an electrolyte disposed between the anode and the cathode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Illustrative embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like numerals denote like elements.
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DETAILED DESCRIPTION
[0018] Cathode materials for lithium ion batteries, lithium ion batteries incorporating the cathode materials, and methods of operating the lithium ion batteries are provided. The materials are composed of a lithium mixed metal oxide compound in electrical communication with the anode, wherein the lithium mixed metal oxide compound has the formula Li.sub.4(Mix).sub.2O.sub.5, where Mix represents two or more metal cations, including a first metal cation, M, and one or more dopant metal cations, M. The lithium mixed metal oxide compounds are characterized in that they have an energetically stable state in which the valence of M is 5+ or above that is accessible during the Mn.sup.4+/Mn.sup.5+ redox process that takes place during the charging and discharging of the battery. In some embodiments of the cathode materials, the mixed metal oxide compound has the formula Li.sub.4M.sub.(2-x)M.sub.xO.sub.5, where 0<x<2. In this formula, M can represent a single dopant metal cation or it can represent more than one (for example, two) dopant metal cation. In some embodiments of the compounds, 0<x<1.
[0019] A basic embodiment of a lithium ion battery includes: a cathode; an anode in electrical communication with the cathode; an electrolyte disposed between the anode and the cathode; and, optionally, a separator also disposed between the anode and the cathode.
[0020] The electrolytes are ionically conductive materials and may include solvents, ionic liquids, metal salts, ions such as metal ions or inorganic ions, polymers, ceramics, and other components. An electrolyte may be an organic or inorganic solid or a liquid, such as a solvent (e.g., a non-aqueous solvent) containing dissolved salts. Non-aqueous electrolytes can include organic solvents, such as cyclic carbonates, linear carbonates, fluorinated carbonates, benzonitrile, acetonitrile, tetrahydrofuran, 2-methyltetrahydrofuran, -butyrolactone, dioxolane, 4 methyldioxolane, NN-dimethylformamide, N,N-dimethylacetamide, N,N-dimethylsulfoxide, dioxane, 1,2-dimethoxyethane, sulfolane, dichloroethane, chlorobenzene, nitrobenzene, diethyleneglycol, dimethylether, and mixtures thereof. Example salts that may be included in electrolytes include lithium salts, such as LiPF.sub.6, LiBF.sub.4, LiSbF.sub.6, LiAsF.sub.6, LiCIO.sub.4, LiCF.sub.3SO.sub.3, Li(CF.sub.3SO.sub.2).sub.2N, Li(FSO.sub.2).sub.2N, LiC.sub.4F.sub.9SO.sub.3, LiAlO.sub.2, LiAlCl.sub.4, LiN(C.sub.xF.sub.2x+1SO.sub.2) (C.sub.yF.sub.2y-1SO.sub.2), (where and y are natural numbers), LiCl, LiI, and mixtures thereof. During battery operation, lithium ions can be inserted/extracted reversibly from/to the electrolyte of the battery to/from the lithium sites of the cathode materials during the discharge and charge cycles of the cell, as illustrated in the reactions shown in Table 2.
[0021] The separators are typically thin, porous or semi-permeable, insulating films with high ion permeabilities. The separators can be composed of polymers, such as olefin-based polymers (e.g., polyethylene, polypropylene, and/or polyvinylidene fluoride). If a solid polymer electrolyte is used as the electrolyte, the solid polymer electrolyte may also act as the separator.
[0022] The anodes are composed of an active anode material that takes part in an electrochemical reaction during the operation of the battery. Example anode active materials include elemental materials, such as lithium; alloys including alloys of Si and Sn, or other lithium compounds; and intercalation host materials, such as graphite. By way of illustration only, the anode active material may include a metal and/or a metalloid alloyable with lithium, an alloy thereof, or an oxide thereof. Metals and metalloids that can be alloyed with lithium include Si, Sn, Al, Ge, Pb, Bi, and Sb. For example, an oxide of the metal/metalloid alloyable with lithium may be lithium titanate, vanadium oxide, lithium vanadium oxide, SnO.sub.2, or SiO.sub.x (0<x<2).
[0023] The cathodes include lithium metal oxides that take part in an electrochemical reaction during the operation of the battery. Some embodiments of the cathodes comprise lithium metal oxides that include only one other metal element in addition to lithium and have a stoichiometry represented by the formula Li.sub.4M.sub.2O.sub.5. In some embodiments of these lithium metal oxides, M is a metal other than Mn. In some embodiments of these lithium metal oxides, M is V, Fe, Cr, Pd, or Rh. This formula can be considered nominal in that it may be virtually impossible to get rid of very low (e.g., trace) concentrations of impurities in the synthesis of any chemical compound. These impurities, when present, are generally inert but may result in very small deviations from the stoichiometry represented in the formula. Such inert metal impurities may be introduced into the compounds as the result of impurities present in the materials used to synthesize the compounds and/or due to impurities present in the synthesis environment. Typically, such inert metal impurities are present in very small amounts, for example, at concentrations of 1 ppm or lower, including 1 ppb or lower. However, the electrochemically inert metal elements can also be present at higher concentrations, provided that they do no materially affect the operation of the cathode.
[0024] Other embodiments of the cathodes comprise mixed metal lithium metal oxides having the formula Li.sub.4(Mix).sub.2O.sub.5. Some embodiments of the mixed metal oxide compounds include electrochemically inert metal elements in addition to the M and M elements, where an electrochemically inert metal element is a metal element that does not alter the electrochemical properties (performance) of the electrode. The lithium mixed metal oxide compounds include compounds having the formula Li.sub.4M.sub.(2-x)M.sub.xO.sub.5, where M and M represent different metal cations, and 0<x<2. This formula can be considered nominal in that it may be virtually impossible to get rid of very low (e.g., trace) concentrations of impurities in the synthesis of any chemical compound. These impurities, when present, are generally inert but may result in very small deviations from the stoichiometry represented in the formula. Such inert metal impurities may be introduced into the compounds as the result of impurities present in the materials used to synthesize the compounds and/or due to impurities present in the synthesis environment. Typically, such inert metal impurities are present in very small amounts, for example, at concentrations of 1 ppm or lower, including 1 ppb or lower. However, the electrochemically inert metal elements can also be present at higher concentrations, provided that they do no materially affect the operation of the cathode.
[0025] In some embodiments of the lithium metal oxides, M is Mn and/or M is Cr, Fe, V, Rh, or Pd. In the mixed metal oxide compounds in which M is Mn, the M metal elements (e.g., transition metal elements) partially substitute Mn in Li.sub.4Mn.sub.2O.sub.5. As illustrated in the Example, the lithium mixed metal oxide compounds can be reversibly converted into an energetically stable state in which the M elements can access the oxidation state of 5+ or above during the Mn.sup.4+/Mn.sup.5+ redox process, thereby eliminating the need for oxidation of Mn to 5+. The lithium metal oxides may be free of noble metal elements in order to reduce raw material costs.
[0026] Batteries incorporating the cathode material are able to provide a high specific capacity. For example, some embodiments of the batteries have a specific capacity of at least 300 mAh/g. As such, the batteries are useful for a variety of devices, including consumer electronics and power devices, electric vehicles, distributed energy storage for solar and wind, and advanced electric energy storage for smart grid applications.
[0027] The preparation of Li.sub.4M.sub.2O.sub.5, Li.sub.4M.sub.(2-x)M.sub.xO.sub.5, or Li.sub.4(Mix).sub.2O.sub.5 compounds could proceed through a two-step route, using a mechanochemical activation. First, high-temperature (HT)-LiMO.sub.2 compounds, HT-LiMO.sub.2, or HT-Li(MM).sub.2 are produced by a solid-state reaction method using a reagent mixture of LiOH and metal oxide compounds (e.g., MO, MO.sub.2, M.sub.2O.sub.3, MO.sub.2, MO.sub.2, M.sub.2O.sub.3, or mixtures of two or more thereof), taken in a corresponding molar ratio, which is ground thoroughly. By way of illustration, the metal oxide compounds may be MnO+MnO.sub.2, V.sub.2O.sub.3, Cr.sub.2O.sub.3, Fe.sub.2O.sub.3, Rh.sub.2O.sub.3, and/or PdO+Pd(NH.sub.3).sub.2Cl.sub.2. Different M or M containing oxide precursors also could be used. Excess lithium compound can be added to compensate for lithium evaporation at high temperatures. Second, the homogeneous mixture is heat-treated at high temperature (for example, around 1,000 C.) under inert gas (e.g., argon) flow. Then, HT-LiMO.sub.2, HT-LiMO.sub.2, or HT-Li(MM)O.sub.2 is ground with Li.sub.2O (2:1 molar ratio) and 5 wt. % of carbon black to form Li.sub.4M.sub.2O.sub.5 or Li.sub.4M.sub.(2-x)M.sub.xO.sub.5. (See, M. Freire et al., 2016 for guidance on the general steps described above.)
[0028] Unless otherwise indicated, temperature and/or pressure dependent measured and calculated values recited herein refer to the values as measured or calculated at room temperature (23 C.) and atmospheric pressure.
EXAMPLE
[0029] In this example, the disordered rocksalt Li.sub.4Mn.sup.2O.sub.5 structure was simulated through the SQS method (with Li/Mn mixing on the cation sublattice of rocksalt and O/Vac mixing on the anion sublattice). The ground state ordered Li.sub.4Mn.sub.2O.sub.5 structure was also determined via DFT-based calculations. The ordered structure as determined was predicted to have much lower energy (119 meV/atom) compared to the disordered structure. Next, the structural evolution of phases during the delithiation of Li.sub.4Mn.sub.2O.sub.5 was investigated, and these phases were used to compute delithiation voltage profiles. The DFT-calculated voltages show excellent agreement with the experimentally-measured ones. (See, M. Freire et al., 2016.) The TM and O redox sequences of Mn.sup.3+/Mn.sup.4+/Mn.sup.5+ and O.sup.2/O.sup.1 were further elucidated during the charging cycle and showed that the electrochemical delithiation process of Li.sub.4Mn.sub.2O.sub.5 occurred in the following three-step reaction pathway: 1) initial oxidation of Mn.sup.3+ to Mn.sup.4+ for Li.sub.xMn.sub.2O.sub.5 (4>x>2), 2) followed by anionic redox of O.sup.2 to O.sup.1 for Li.sub.xMn.sub.2O.sub.5 (2>x>1), and finally 3) further cation oxidation of Mn.sup.4+ to Mn.sup.5+ for Li.sub.xMn.sub.2O.sub.5 (1>x>0), validating the observations of Freire et al. (2016). The calculations show that the oxidation of Mn.sup.4+ to Mn.sup.5+ imposed a migration of the Mn ion from its octahedral site to a nearby, unoccupied tetrahedral site. Lastly, computational screening of mixing was performed on the Mn sites with metal cations (M) that produce energetically stable Li.sub.4(Mn,M).sub.2O.sub.5 mixtures, and also have stable 5+ oxidation states. This approach demonstrates that alloying this compound with the following elements produces new compounds with substantially improved electrochemical properties, particularly for embodiments in which M=V and Cr in Li.sub.4(Mn,M).sub.2O.sub.5.
Results and Discussions
[0030] Determining the Rocksalt Type Structure of L.sub.4Mn.sub.2O.sub.5
[0031] The X-ray diffraction analysis of the Li.sub.4Mn.sub.2O.sub.5 samples led to several broad peaks, indicating a disordered rocksalt type structure with Li/Mn randomly mixed on the cation sites and O/Vac randomly mixed on the anion sites (
[0032] In addition, ionic ordering in the Li.sub.4Mn.sub.2O.sub.5 compound was studied. The lowest-energy, ground state structure of Li.sub.4Mn.sub.2O.sub.5 was determined by exploring a vast number of geometrically-distinct Li/Mn/O ordered configurations using DFT calculations. Starting from the cubic rocksalt primitive cell, two sets of supercells were generated: 1) containing 6 cations and 6 anions with all symmetrically distinct supercell shapes; 2) containing 12 cations and 12 anions with two specific shapes, given by 322 and 232 multiples of the primitive rocksalt unit cell. The cation sites were then populated with Li and Mn atoms in the ratio 2:1, and Vac were introduced on the anion sites with a Vac:O ratio of 1:5. 616 geometrically different configurations were generated using the Enum code. (See, G. Hart, et al., Algorithm for Generating Derivative Structures. Phys. Rev. B. 77, 224115-224126 (2008); G. L. W. Hart, et al., Generating derivative structures from multilattices: Algorithm and application to hcp alloys. Phys. Rev. B. 80, 014120-014127 (2009); and G. L. W. Hart, et al., Generating Derivative Structures at A Fixed Concentration. Comput. Mater. Sci. 59, 101-107 (2012).) The electrostatic total energy for all configurations were calculated using nominal charge states for the ions in the system as a quick energy sampling step. (See, K. J. Michel, et al., Fast Mass Transport Kinetics in B20H16: A High-Capacity Hydrogen Storage Material. J. Phys. Chem. C. 117, 19295-19301(2013).) All structures were ranked by their normalized electrostatic energies. The 100 Li.sub.4Mn.sub.2O.sub.5 structures with the lowest electrostatic energies were fully relaxed, and their energies were calculated using DFT. The structure with the lowest DFT total energy, i.e., the ground state structure of Li.sub.4Mn.sub.2O.sub.5, was found to have a space group of Cmmm with all Mn.sup.3+ ions octahedrally-coordinated by 6 oxygen atoms (
TABLE-US-00001 TABLE 1 Structure information of the Li.sub.4Mn.sub.2O.sub.5 ground state. Space group name: Cmmm. Lattice parameters: a = 4.0390 , b = 12.4312 , c = 4.0268 , = = = 90.0000. Structure parameters: Atom x y z occupancy Li1 0.0000 0.0000 0.0000 1 Li2 0.5000 0.5000 0.0000 1 Li3 0.0000 0.5000 0.5000 1 Li4 0.5000 0.0000 0.5000 1 Li5 0.0000 0.6847 0.0000 1 Li6 0.5000 0.1847 0.0000 1 Li7 0.5000 0.8153 0.0000 1 Li8 0.0000 0.3153 0.0000 1 Mn1 0.0000 0.1594 0.5000 1 Mn2 0.5000 0.6594 0.5000 1 Mn3 0.5000 0.3406 0.5000 1 Mn4 0.0000 0.8406 0.5000 1 O1 0.0000 0.0000 0.5000 1 O2 0.5000 0.5000 0.5000 1 O3 0.0000 0.6669 0.5000 1 O4 0.5000 0.1669 0.5000 1 O5 0.5000 0.8314 0.5000 1 O6 0.0000 0.3331 0.5000 1 O7 0.0000 0.1557 0.0000 1 O8 0.5000 0.6557 0.0000 1 O9 0.5000 0.3443 0.0000 1 O10 0.0000 0.8143 0.0000 1
LiMnO Phase Diagram and Thermodynamic Stability of Ordered (Cmmm) Li.sub.4Mn.sub.2O.sub.5
[0033] Phase diagrams represent the thermodynamic phase equilibria of multicomponent systems and provide useful information on reactions of phases. While the experimental determination of a phase diagram for specific system is significantly time and labor consuming, the phase diagram constructions can be accelerated by calculating energies of all known compounds in a specific chemical system using DFT and using them to construct a T=0K convex hull. (See, A. R. Akbarzadeh, et al., First-Principles Determination of Multicomponent Hydride Phase Diagrams: Application to the LiMgNH System. Adv Mater. 19, 3233-3239 (2007); C. Wolverton, et al., Incorporating first-principles energetics in computational thermodynamics approaches. Acta Mater. 50, 2187-2197 (2002).) In this study, ternary Li-M-O ground state convex hulls were constructed using the structures with the lowest energy for each composition for M=Mn and all metal elements with possible oxidation states of 5+ or above: i.e., M=Bi, Cr, Fe, Ir, Mo, Nb, Os, Pd, Pr, Pt, Re, Rh, Ru, Sb, Ta, V, and W. (See, N. N. (Norman N. Greenwood, et al., Chemistry of the elements (Butterworth-Heinemann, 1997).) All compounds within each Li-M-O ternary system were adopted from the Inorganic Crystal Structure Database (ICSD). (See, A. Belsky, et al., New Developments in the Inorganic Crystal Structure Database (ICSD): Accessibility in Support of Materials Research and Design. Acta Crystallogr. Sect. B Struct. Sci. 58, 364-369 (2002).) The elemental reference states (Li, M, non-solid O.sub.2) were obtained by fitting to experimental formation energies, mainly from two major databases: the SGTE substance database (SSUB) and a database constructed by P. Nash et al. (See, S. Grindy, et al., Approaching Chemical Accuracy with Density Functional Calculations: Diatomic Energy Corrections. Phys. Rev. B. 87, 075150-075157 (2013); L. Wang, et al., Oxidation Energies of Transition Metal oxides within the GGA+U framework. Phys. Rev. B. 73, 195107-195112 (2006); S. Kirklin et al., The Open Quantum Materials Database (OQMD): Assessing the Accuracy of DFT Formation Energies. npj Comput. Mater. 1, 15010-15024 (2015): V. Stevanovi, et al., Correcting density functional theory for accurate predictions of compound enthalpies of formation: Fitted elemental-phase reference energies. Phys. Rev. B. 85, 115104-115115 (2012); SGTE, Thermodynamic Properties of Inorganic Materials (Berlin, Heidelberg, 1999); and P. Nash, Thermodynamic database (2013).) Calculations to construct equilibrium Li-M-O phase diagrams were carried out within the Open Quantum Materials Database (OQMD) framework. (See, S. Kirklin et al., The Open Quantum Materials Database (OQMD): Assessing the Accuracy of DFT Formation Energies. npj Comput. Mater. 1, 15010-15024 (2015); and J. E. Saal, et al., Materials Design and Discovery with High-Throughput Density Functional Theory: The Open Quantum Materials Database (OQMD). JOM. 65, 1501-1509 (2013).) The convex hull of stable phases, i.e., the set of compounds that have an energy lower than that of any other compound or linear combination of compounds at that composition, was constructed for each ternary Li-M-O system. Using such convex hulls, or T=0K phase diagrams, the ground state stability of transition metal oxides, e.g., Li.sub.4M.sub.2O.sub.5 and Li.sub.4(Mn,M).sub.2O.sub.5, could then be evaluated by using the GCLP technique. (See, S. Kiridin et al., The Open Quantum Materials Database (OQMD): Assessing the Accuracy of DFT Formation Energies. npj Comput. Mater. 1, 15010-15024 (2015); and A. Jain et al., Commentary: The Materials Project: A materials genome approach to accelerating materials innovation. APL Mater. 1, 11002 (2013).)
[0034] The LiMnO phase diagram (T=0 K) is shown in
[0035] By computing the harmonic phonons and vibrational entropies of Li.sub.4Mn.sub.2O.sub.5 (
Electrochemical Delithlation Process of Li.sub.4Mn.sub.2O.sub.5 and TM/O Redox Competition
[0036] Having explored the structural ordering and thermodynamic stability of the Li.sub.4Mn.sub.2O.sub.5 phase, the electrochemical delithiation process of this compound was explored next. To examine delithiation, the energies of disordered SQS-Li.sub.4Mn.sub.2O.sub.5 and the fully-delithiated SQS-Li.sub.0Mn.sub.2O.sub.5 were calculated. Meanwhile, compositions of Li.sub.xMn.sub.2O.sub.5 (x=4, 3, 2, 1, and 0) were considered, in which (4x) Li.sup.+ ion(s) were removed from the original ordered Cmmm Li.sub.4Mn.sub.2O.sub.5 structure using many geometrically-distinct configurations, and they were further relaxed using DFT. The energies for these structures were evaluated according to the following reaction: Li.sub.xMn.sub.2O.sub.5.fwdarw.Mn.sub.2O.sub.5+xLi.sup.+. The energies of these ordered/disordered delithiation products were plotted, and the delithiation convex hull of Li.sub.4Mn.sub.2O.sub.5Mn.sub.2O.sub.5 was then constructed, as shown in
[0037] The calculations of the Li.sub.4Mn.sub.2O.sub.5 phase and its delithiation products were next used to interrogate in detail the TM/O redox sequence. The oxidation states of Mn and O ions were examined during the delithiation process, and the local atomistic environments for cations and anions were investigated. The oxidation states can be determined by comparing calculated magnetizations of Mn and O ions with the number of unpaired electrons of the corresponding ions with known oxidation states. The numbers of unpaired electrons for Mn.sup.3+ (octahedrally-coordinated), Mn.sup.4+ (octahedrally-coordinated), and Mn.sup.5+ (tetrahedrally-coordinated) are 4, 3, and 2, respectively, as shown in
[0038] (i) Cationic redox Mn.sup.3+/Mn.sup.4+ delithiation (Li.sub.xMn.sub.2O.sub.5, 4>x>2): During the delithiation process of Li.sub.4Mn.sub.2O.sub.5.fwdarw.Li.sub.3Mn.sub.2O.sub.5.fwdarw.Li.sub.2Mn.sub.2O.sub.5, it was found that the Mn magnetizations decrease from 3.94.sub.B.fwdarw.3.56.sub.B.fwdarw.3.14.sub.B (see
[0039] (ii) Anionic redox O.sup.2/O.sup.1 dominant delithiation (Li.sub.xMn.sub.2O.sub.5, 2>x>1): Upon further delithiation of Li.sub.2Mn.sub.2O.sub.5 into LiMn.sub.2O.sub.5, it was found that the observed Mn magnetizations were largely constant in the range 3.14.sub.B to 3.30.sub.B, indicative of Mn.sup.4+. Here, the Mn ions still were octahedrally-coordinated. Interestingly, it was found that of the O ions exhibited magnetic moments around 0.69.sub.B, implying the partial oxidation of O.sup.2 toward O.sup.1. By examining the local atomistic environments of all O.sup.1 ions in Li.sub.1Mn.sub.2O.sub.5 and comparing to their previous local environments in Li.sub.2Mn.sub.2O.sub.5, it was noticed that all O.sup.1 ions participating in redox during this step were located in the LiOLi Li-excess environments (
[0040] (iii) Mixed cationic Mn.sup.4+/Mn.sup.5+ and anionic O.sup.2/O.sup.1 redox delithiation (Li.sub.xMn.sub.2O.sub.5, 1>x>0): During the final delithiation step, i.e., LiMn.sub.2O.sub.5 to Mn.sub.2O.sub.5 (here, the disordered SQS-Mn.sub.2O.sub.5 with the lowest DFT energy were examined), it was found that the Mn magnetizations were distributed from 3.3.sub.B to 1.9.sub.B (see
[0041] The above results illustrate a design strategy to improve the extended cyclability of the rocksalt Li.sub.4Mn.sub.2O.sub.5 cathodes would be to avoid Mn migration to the tetrahedral sites during the Mn.sup.4+/Mn.sup.5+ redox process. The electrochemical cycling of Li.sub.4Mn.sub.2O.sub.5 could be confined to a smaller range: Li.sub.xMn.sub.2O.sub.5, 4>x>1, without removing all Li from the system and oxidizing Mn to 5+. Thus, improved cyclability could be achieved by sacrificing a limited amount of capacity. An alternate strategy to achieve this goal of improved reversibility would be to partially substitute Mn in Li.sub.4Mn.sub.2O.sub.5 with other TM elements that can access the oxidation state of 5+ or above, thereby eliminating the need for oxidation of Mn to 5+. In the following section, a high-throughput DFT screening strategy is presented to determine stable metal dopants (M) in Li.sub.4(Mn,M).sub.2O.sub.5 compounds.
TM Doping in LiMn.sub.2-xM.sub.xO.sub.5 with Accessible 5+ Oxidation State or Above
[0042] All the metal elements (M) with possible oxidation states of 5+ or above were first started with: i.e., M=Bi, Cr, Fe, Ir, Mo, Nb, Os, Pd. Pr, Pt. Re, Rh, Ru, Sb, Ta, V, and W. For each of these elements, the properties of mixed-metal Li.sub.4(Mn,M).sub.2O.sub.5 compounds were computed, specifically focusing on stability and mixing energy. The mixing energies between Li.sub.4Mn.sub.2O.sub.5 and Li.sub.4M.sub.2O.sub.5 in Li.sub.4(Mn,M).sub.2O.sub.5 helped determine the stability of metal mixing in this structure. When the mixing energy (E.sub.mix) is found to be slightly negative or positive (near-zero, i.e. 30 to 30 meV/site), the mixing entropy at finite temperatures will overcome the mixing energy, and hence there will be a tendency for metal mixing in a solid-solution. A larger positive mixing energy (>30 meV/site) or a larger (in magnitude) negative mixing energy (<30 meV/site) would lead to phase separation in the former case, and a quaternary ordered compound in the latter. These cases may have undesired phase transformations or possible mass transport kinetic limitations. As a result, the list of candidates was narrowed down to those with near-zero mixing energies between 30 to 30 meV/site in this study (
TABLE-US-00002 TABLE 2 Top Li.sub.4(Mn,M).sub.2O.sub.5 cathode candidates from the HT-DFT screening with predicted gravimetric capacities (theoretical) and averaged voltages using Li.sub.4Mn.sub.2O.sub.5 as the benchmark. Capacity C.sub.g Voltage E.sub.avg Reactions (mAh g.sup.1) (V) Li.sub.4Mn.sub.2O.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + Mn.sub.2O.sub.5 492 3.75 Li.sub.4MnVO.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + MnVO.sub.5 502 3.10 Li.sub.4MnFeO.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + MnFeO.sub.5 490 3.79 Li.sub.4MnCrO.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + MnCrO.sub.5 499 3.69 Li.sub.4MnPdO.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + MnFeO.sub.5 399 3.85 Li.sub.4MnRhO.sub.5 .fwdarw. 4Li.sup.+ + 4e.sup. + MnFeO.sub.5 403 3.80
Materials and Methods
Density Functional Theory Calculations
[0043] All DFT calculations reported in this study were performed using the Vienna Ab-initio Simulation Package (VASP) with the projector augmented wave (PAW) potentials and the Perdew-Becke-Emzerhof (PBE) exchange-correlation. (See, G. Kresse, et al., Ab Initio Molecular Dynamics for Liquid Metals. Phys. Rev. B. 47, 558-561 (1993); G. Kresse, et al., Ab Initio Molecular-dynamics Simulation of the Liquid-metal-amorphous-semiconductor Transition in Germanium. Phys. Rev. B. 49, 14251-14269 (1994); G. Kresse, et al., Efficiency of Ab-initio Total Energy Calculations for Metals and Semiconductors Using a Plane-wave Basis Set. Comput. Mater. Sci. 6, 15-50 (1996); G. Kresse, Efficient Iterative Schemes for Ab Initio Total-energy Calculations Using a Plane-Wave Basis Set. Phys. Rev. B. 54, 11169-11186 (1996); P. E. Blchl, Projector Augmented-wave Method. Phys. Rev. B. 50, 17953-17979 (1994); and J. P. Perdew, et al., Rationale for Mixing Exact Exchange with Density Functional Approximations. J. Chem. Phys. 105, 9982-9985 (1996).) A plane wave basis with a cutoff energy of 520 eV and -centered k-meshes with a density of 8000 k-points per reciprocal atom were used for all calculations. All calculations were spin-polarized, with Mn atoms initialized in a high-spin ferromagnetic configuration and relaxed to self-consistency. The DFT+U method introduced by Dudarev et al. was used to treat the localized 3d electrons of Mn with a U of 3.8, obtained by fitting it to experimental and calculated formation enthalpies in a previous study. (See, S. L. Dudarev, et al., Electron-energy-loss Spectra and The Structural Stability of Nickel Oxide: An LSDA+U Study. Phys. Rev. B. 57, 1505-1509 (1998); and L. Wang, et al., Oxidation Energies of Transition Metal oxides within the GGA+U framework. Phys. Rev. B. 73, 195107-195112 (2006).) Phonon calculations were carried out with the frozen phonon approach as implemented in the PHONOPY package, and phonon density of states was computed using a dense 303030 mesh in the irreducible Brillouin zone. (See, A. Togo, et al., First-principles calculations of the ferroelastic transition between rutile-type and CaCl.sub.2-type SiO.sub.2 at high pressures. Phys. Rev B. 78, 134106-134114 (2008).) Further, Heyd-Scuseria-Emzerhof screened hybrid functional (HSE06), was used to accurately determine the energies, magnetic and electronic states of Mn and O in the delithiated phases with structures relaxed using DFT+U: Li.sub.4.xMn.sub.2O.sub.5 (x=0, 1, 2, 3, 4). (See, J. Heyd, et al., Hybrid functionals based on a screened Coulomb potential. J. Chem. Phys. 118, 8207-8215 (2003).)
Voltage Profile Calculations
[0044] The average lithiation/delithiation voltage (relative to Li/Li*) can be computed using the negative of the reaction free energy per Li added/removed, as shown in Eq. (1):
where F is the Faraday constant, N.sub.Li is the amount of Li added/removed, and G.sub.f is the (molar) change in free energy of the reaction. (See, M. K. Aydinol, et al., Ab initio study of lithium intercalation in metal oxides and metal dichalcogenides. Phys. Rev. B. 56, 1354-1365 (1997).) Considering a two-phase reaction between Li.sub.xMO and Li.sub.yMO:Li.sub.xMO+(yx)Li.fwdarw.Li.sub.yMO, G.sub.f can be approximated by the total internal energies from DFT calculations neglecting the entropic contributions (0 K),
E=E(Li.sub.yMO)E(Li.sub.xMO)(yx)E(Li.sub.metal)(2)
where E(Li.sub.xMO) and E(Li.sub.yMO) are the DFT energies at the respective compositions. The neglect of entropic contributions means that the lithiation voltage profiles will follow the T=0K ground state convex hull and will consist of a series of constant voltage steps along the two-phase regions of the convex hull, separated by discontinuities which indicate the single-phase compounds on the hull. It is worth mentioning here that, in practice, lithiation/delithiation do not necessarily proceed through two-phase reactions. Thus, the calculated T=0K voltage profiles should be viewed as an approximation to the actual voltage profiles. (See, M. K. Y. Chan, et al., First principles simulations of the electrochemical lithiation and delithiation of faceted crystalline silicon. J. Am. Chem. Soc. 134, 14362-14374 (2012).) At finite temperatures (e.g., room temperature), the voltage drops in the profile become more rounded, due to entropic effects. (See, C. Wolverton, et al., First-Principles Prediction of Vacancy Order-Disorder and Intercalation Battery Voltages in Li.sub.xCoO.sub.2. Phys. Rev. Lett. 81, 606-609 (1998).)
Mixing Energy
[0045] The tendency of two ordered rocksalt Li.sub.4M.sub.2O.sub.5 and Li.sub.4M.sub.2O.sub.5 (space group Cmmm) materials to mix and form a mixed-metal rocksalt Li.sub.4M.sub.2O.sub.5 structure can be evaluated by calculating the mixing energy as shown in Eq. (3):
E.sub.mix=E(Li.sub.4(M,M).sub.2O.sub.5)1/2(E(Li.sub.4M.sub.2O.sub.5)+E(Li.sub.4M.sub.2O.sub.5))(3)
where E(Li.sub.4(M, M).sub.2O.sub.5), E(Li.sub.4M.sub.2O.sub.5), and E(Li.sub.4M.sub.2O.sub.5) are the total energies of the Cmmm structure with two geometrically identical TM sites occupied by metal atoms M and M, M alone, and M alone, respectively.
[0046] The word illustrative is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as illustrative is not necessarily to be construed as preferred or advantageous over other aspects or designs. Further, for the purposes of this disclosure and unless otherwise specified, a or an means one or more.
[0047] The foregoing description of illustrative embodiments of the invention has been presented for purposes of illustration and of description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and as practical applications of the invention to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.