CUSHIONING DEVICES WITH INTERNAL SHEAR ABSORBING LAYER
20210068557 ยท 2021-03-11
Inventors
Cpc classification
B32B7/09
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/50
PERFORMING OPERATIONS; TRANSPORTING
B32B27/322
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/746
PERFORMING OPERATIONS; TRANSPORTING
A61G7/05715
HUMAN NECESSITIES
A47C27/146
HUMAN NECESSITIES
B32B3/26
PERFORMING OPERATIONS; TRANSPORTING
B32B3/08
PERFORMING OPERATIONS; TRANSPORTING
B32B5/18
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B2535/00
PERFORMING OPERATIONS; TRANSPORTING
B32B3/263
PERFORMING OPERATIONS; TRANSPORTING
B32B5/32
PERFORMING OPERATIONS; TRANSPORTING
B32B3/02
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Shear-reduction cushioning devices are provided for the prevention of shear related wounds. Cushioning devices include upper and lower cushioning layers that contact each other through at least one internal shear reduction layer provided between the cushioning layers and extending over a shear reduction region, such that dynamic relative translation of the two cushioning layers is permitted within the shear reduction region while absorbing friction and shear internally. The interface between the cushioning layers (where the shear reduction layer is provided) may be angled relative to an external surface of the cushioning device. The cushioning layers may be attached or attachable to one another beyond the shear reduction region, to limit an amount of relative translation of the cushioning layers and to re-center or reset the cushioning layers after use.
Claims
1. A mattress for reducing shear, comprising: a first elongate cushioning layer; a second elongate cushioning layer located below said first elongate cushioning layer; and a shear reduction layer provided between said first elongate cushioning layer and said second elongate cushioning layer, said shear reduction layer defining a shear reduction region extending over a portion of an area between said first elongate cushioning layer and said second elongate cushioning layer, wherein said shear reduction layer is adhered to one of said first elongate cushioning layer and said second elongate cushioning layer, and wherein said shear reduction layer is formed from a low-friction material, such that the other of said first elongate cushioning layer and said second elongate cushioning layer is translatable relative to said shear reduction layer when a shear force is generated under application of pressure to said first elongate cushioning layer within said shear reduction region, thereby internally absorbing the shear force; wherein a lower surface of said first elongate cushioning layer is adhered to an upper surface of said second elongate cushioning layer over a spatially extended region extending beyond said shear reduction layer such that relative translation of said first elongate cushioning layer and said second elongate cushioning layer is permissible within said shear reduction region but prohibited within said spatially extended region.
2. The mattress according to claim 1 wherein said shear reduction region is configured to support a torso of a user.
3. The mattress according to claim 1 wherein said spatially extended region extends from a longitudinal end of said shear reduction layer to a longitudinal end of said mattress.
4. The mattress according to claim 3 wherein said spatially extended region is a first spatially extended region and said longitudinal end of said shear reduction layer is a first longitudinal end of said shear reduction layer, said longitudinal end of said mattress is a first longitudinal end of said mattress, and wherein said mattress further comprises a second spatially extended region extending from a second longitudinal end of said shear reduction layer to a second longitudinal end of said mattress, said second spatially extended region extending beyond said shear reduction layer such that relative translation of said first elongate cushioning layer and said second elongate cushioning layer is prohibited within said second spatially extended region.
5. The mattress according to claim 1 wherein said first elongate cushioning layer is attached to said second elongate cushioning layer beyond said shear reduction region such that said first elongate cushioning layer and said second elongate cushioning layer are re-centered after use.
6. The mattress according to claim 1 wherein said shear reduction region is positioned to receive at least a portion of a user's weight.
7. The mattress according to claim 1 wherein an interface between said first elongate cushioning layer and said second elongate cushioning layer is angled relative to an external surface of said mattress.
8. The mattress according to claim 1 wherein said first elongate cushioning layer includes one or more surface features for reducing relative motion between a user and said first elongate cushioning layer.
9. The mattress according to claim 1 wherein said second elongate cushioning layer includes a lateral ridge configured to mate with a corresponding feature in said first elongate cushioning layer for guiding a relative motion of said first elongate cushioning layer and said second elongate cushioning layer.
10. The mattress according to claim 1 wherein lateral surfaces of said second elongate cushioning layer are attached to lateral cushioning segments, and wherein said lateral cushioning segments extend beyond the upper surface of said second elongate cushioning layer for maintaining alignment of said first elongate cushioning layer and said second elongate cushioning layer.
11. The mattress according to claim 10 wherein said shear reduction layer contacts a surface of said lateral cushioning segments.
12. The mattress according to claim 1 wherein said second elongate cushioning layer includes a high resiliency foam.
13. The mattress according to claim 1 wherein said first elongate cushioning layer includes a visco-elastic foam.
14. The mattress according to claim 1 wherein said first elongate cushioning layer includes a material selected from the group consisting of air, gel, foam, and a combination thereof.
15. The mattress according to claim 1 wherein said low-friction material comprises nylon or Teflon.
16. A seat cushion for reducing shear when supporting a user in a seated configuration, said seat cushion comprising: a top wedge-shaped cushioning layer having a first upper surface, a first lower surface, and a thickness that increases from a front end of said top wedge-shaped cushioning layer to a rear end of said top wedge-shaped cushioning layer, such that said first lower surface is angled relative to said first upper surface; a bottom wedge-shaped cushioning layer having a second upper surface and a second lower surface and a thickness that decreases from a front end of said bottom wedge-shaped cushioning layer to a rear end of said bottom wedge-shaped cushioning layer, such that said second upper surface is angled relative to said second lower surface, wherein said top wedge-shaped cushioning layer is unfixed to said bottom wedge-shaped cushioning layer; and at least one shear reduction layer provided between said first lower surface and said second upper surface, wherein an entirety of at least one shear reduction layer resides at an angle relative to said first upper surface of said top wedge-shaped cushioning layer.
17. A wheelchair comprising said seat cushion according to claim 16.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0014] Embodiments will now be described, by way of example only, with reference to the drawings, in which:
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION OF THE INVENTION
[0022] Various embodiments and aspects of the disclosure will be described with reference to details discussed below. The following description and drawings are illustrative of the disclosure and are not to be construed as limiting the disclosure. Numerous specific details are described to provide a thorough understanding of various embodiments of the present disclosure. However, in certain instances, well-known or conventional details are not described in order to provide a concise discussion of embodiments of the present disclosure. It should be understood that the order of the steps of the methods disclosed herein is immaterial so long as the methods remain operable. Moreover, two or more steps may be conducted simultaneously or in a different order than recited herein unless otherwise specified.
[0023] As used herein, the terms, comprises and comprising are to be construed as being inclusive and open ended, and not exclusive. Specifically, when used in the specification and claims, the terms, comprises and comprising and variations thereof mean the specified features, steps or components are included. These terms are not to be interpreted to exclude the presence of other features, steps or components.
[0024] As used herein, the term exemplary means serving as an example, instance, or illustration, and should not be construed as preferred or advantageous over other configurations disclosed herein.
[0025] As used herein, the terms about and approximately, when used in conjunction with ranges of dimensions of particles, compositions of mixtures or other physical properties or characteristics, are meant to cover slight variations that may exist in the upper and lower limits of the ranges of dimensions so as to not exclude embodiments where on average most of the dimensions are satisfied but where statistically dimensions may exist outside this region. It is not the intention to exclude embodiments such as these from the present disclosure.
[0026] Embodiments of the present disclosure provide shear-reduction cushioning devices for the prevention of pressure related wounds. As described below, in selected embodiments, cushioning devices include upper and lower cushioning layers that contact each other through at least one internal shear reduction layer such that dynamic relative translation of the two cushioning surfaces is permitted. The inclusion of a shear reduction layer within the device supports relative translation of the two components, thus absorbing friction and shear internally. The internal shear reduction layer therefore allows a patient or user to sit, lay, or otherwise support themselves atop the surface and benefit from the cushioning layers (foam/gel/air etc) without shifting or sliding out of position in an undesirable way. Accordingly, solutions provided herein address shear and friction by allowing two component parts to move on each other without sacrificing position.
[0027] In some embodiments, the shear reduction layer is angled, over at least a portion of its extent, relative to an external surface of the cushioning device. The angled surface may be angled downwards toward a rear portion of the cushioning device for assisting with and providing compensation for the positioning of user seated on the cushioning device.
[0028] As will be shown below, the cushioning device may include one or more surface positioning features that assist in reducing or eliminating relative motion between the user and the upper layer of the cushioning device. Such surface features may include surface positioning contours and/or textured surface regions.
[0029] In some embodiments, the two cushioning layers are capable of relative translation over one region that includes the shear reduction layer, while the two cushioning surfaces are affixed to each other in at least one additional region for limiting or prohibiting the relative translation of the two cushioning surfaces. The shear reduction region is generally located such that when the weight of a user or patient is supported by the cushioning device, a substantial portion of the weight is received within the shear reduction region. By affixing the two cushioning layers at or over one or more additional regions, the two cushioning layers are prevented from global translation, misalignment, and potential separation of the layers. Furthermore, affixing the two layers at an additional location, the cushioning device inherently provides realignment, resetting, and/or re-centering of the two layers after use. In one embodiment, the cushioning layers are attached or attachable at a first location on one side of the shear reduction region, and at a second location on another side of the shear reduction region, such that relative translation of the cushioning regions is permissible between the first and second locations, but prohibited at, and optionally beyond, the first and second positions. In another embodiment, the cushioning layers are attached or attachable at a location on one side of the shear reduction region.
[0030] Referring now to
[0031] The addition of one or more shear reduction layers allows the user to sit on top of a base that supports them and provides necessary immersion to reduce the risk of pressure related sores, as well as creating movement on top of the lower cushioning layer that will absorb the friction and shear associated with movement. As described below, the use of a shear reduction layer within a cushioning device is applicable to a variety of positioning aids and sleep/sit surfaces.
[0032] Upper cushioning layer 110 and lower cushioning layer 120 may be made from any suitable compressible and cushioning materials, where the choice of a specific material or combination of materials may depend on the application and/or configuration of the device. Upper cushioning layer 110 and lower cushioning layer 120 may be made from the same or different materials. For example, in some applications, it may be beneficial for the upper cushioning layer 110 to be more compressible than the lower cushioning layer 120, or vice versa. In one non-limiting example, upper layer 110 may be formed from visco-elastic foam, and lower cushioning layer may be formed from high resiliency foam. In other example implementations, at least one layer of the upper and lower cushioning layers is made from a pressure reducing material. Examples of materials suitable for forming upper cushioning layer 110 and/or lower cushioning layer include molded or cut foam. In one example implementation, one or both of layers 110 and 120 may be formed from a foam having a density ranging from approximately 2.7-5.2 pounds per cubic foot.
[0033] In one embodiment, upper cushioning layer 110 may be a multi-component material that incorporates two or more cushioning materials. For example, upper conditioning layer 110 may include additional pressure relieving materials or components such as gel, air, and/or additional foam. Such additional cushioning materials may be provided, for example, at the back of cushion. The additional materials are provided such that the ability of upper cushioning layer 110 and lower cushioning layer 120 to slide and/or move in relation to each other is not impeded.
[0034] Shear reduction layers 115 and 125 may be made from any suitable material that allows for relative translation of upper cushioning layer 110 and lower cushioning layer 120 when pressure is applied to the cushioning device (for example, when supporting all or a portion of the weight of a user or patient). Suitable materials for the shear reduction layers include, but are not limited to, low friction materials such as nylon, Teflon, gel, high viscosity liquid. It is to be understood that upper shear reduction layer 115 and lower shear reduction layer 125 need not be made from the same material. Shear reduction layers may be adhered to respective cushioning layers in any effective manner, including attaching a shear reduction layer to a respective cushioning layer, and applying a shear reduction coating to a respective cushioning layer.
[0035] In other embodiments, the upper and lower shear reduction layers 115 and 125 may be replaced by a single shear reduction layer. In one embodiment, the single shear reduction layer may be adhered to upper cushioning layer 110 or lower cushioning layer 120. In an alternative embodiment, the single shear reduction layer may be provided between upper cushioning layer 110 and lower cushioning layer 110, such that both upper cushioning layer 120 and lower cushioning layer 120 may translate relative the single shear reduction layer. Non-limiting examples of materials suitable for use as a single shear reduction layer include low shear fluid and gel.
[0036]
[0037] Also shown in
[0038]
[0039] In one example implementation, one or more external covers may be provided to enclose cushioning device 100. When enclosed, the cushioning layers are able to move freely on each other, where movement is controlled and/or limited by the secured cover. The cover may be made from a material with sufficient or suitable elasticity to enable limited relative translation of the two cushioning surfaces. The cover may be a protective cover, such as a cover that is weatherproofed and/or water resistant. An additional cover may be provided over the protective cover that is removable for laundering.
[0040] Referring to
[0041]
[0042] The wedged shape of upper cushioning layer 110 and lower cushioning layer 120 can be beneficial in allowing for proper lower body positioning, particularly when cushioning device 100 is employed as a wheelchair cushion. For example, when fitting a wheelchair to a user, a significant amount of time may be spent adjusting the seat-to-floor height and the leg rest length, in order to provide comfortable and/or optimal body position. When in use, as the wheelchair user slides forward, the lower body distance changes as a result. By employing a cushioning device according to the embodiments shown in
[0043] In embodiments shown in
[0044]
[0045] In one embodiment, beyond the extent of the shear reduction region, upper cushioning layer 110 and lower cushioning layer 120 may be attached or attachable (for example, bonded, glued, stitched, adhered through Velcro, or otherwise joined). By attaching upper cushioning layer 110 and lower cushioning layer 120 at one or more positions or regions, a restoring force is provided to realign and limit the overall shift of the layers.
[0046] In other embodiments, upper cushioning layer 110 and lower cushioning layer 120 may be attached such that the shear reduction region is encapsulated or otherwise contained. Such an embodiment protects the integrity of the shear reduction layer, further limits the relative translation of the cushioning layers, and realigns, resets and/or re-centers the cushioning layers after use. For example, if the shear reduction layer is a single layer formed from a shear reduction fluid and/or gel, enclosure of the shear reduction layer prevents the shear reduction material from seeping out of the sides of the cushioning device when pressure is applied.
[0047] It is to be understood that the cushioning device shown in
[0048]
[0049] Upper cushioning layer 210 and lower cushioning layer 220 may be made from any suitable compressible and cushioning materials, where the choice of a specific material or combination of materials may depend on the application and/or configuration of the device, and upper cushioning layer 210 and lower cushioning layer 220 may be made from the same or different materials. Lower cushioning layer 220 may be formed from high-resiliency foam. Upper cushioning layer 210 may further include surface positioning features and/or textured surface features to assist in reducing or eliminating relative motion between the user and the upper layer of the mattress, so that shear and friction are absorbed internally within the mattress at the shear reduction layer. Mattress 200 may also include an optional insertable surface (similar to surface 150 in
[0050] Furthermore, upper cushioning layer 210 may be a multi-component material that incorporates two or more cushioning materials. For example, upper conditioning layer 210 may include additional pressure relieving materials or components such as gel, air, and/or additional foam. Similarly, shear reduction layers 215 and 225 may be made from any suitable material that allows for relative translation of upper cushioning layer 210 and lower cushioning layer 220 when pressure is applied to the mattress (for example, when supporting all or a portion of the weight of a user or patient). Alternatively, the upper and lower shear reduction layers 215 and 225 may be replaced by a single shear reduction layer.
[0051] Referring again to
[0052] Optionally, as shown in
[0053]
[0054] Accordingly, in the present embodiment, the attachment of upper cushioning layer 210 and lower cushioning layer 220 causes the cushioning layers to realign automatically and limits the overall shift. Another advantage of the embodiment illustrated in
[0055]
[0056] In the preceding disclosure, several example embodiments were provided in which one or more internal shear reduction layers are incorporated into a seat cushion and mattress. However, it is to be understood that the shear reduction embodiments disclosed below can be incorporated into or otherwise adapted for use with a wide range of products and device for the reduction of friction and shear. A non-limiting list of examples includes wheelchair cushions, mattresses, (including hospital bed mattresses), headrests, wheelchair backs and wheelchair trays.
[0057] Furthermore, it is to be understood that the scope of the present embodiments is not intended to be limited to clinical and/or therapeutic devices, or to users in vulnerable populations, and the present embodiments may be adapted for a wide range of consumer products, such as office chairs, home furniture, and seating in cars. In other examples, the present shear reduction embodiments may be adapted for use in infant, child and juvenile products such as mattresses, car seats, activity chairs, and infant swings.
[0058] The preceding embodiments may also be adapted to articles in which a potential for friction or shear exists, such as articles worn by a user, where the user may be, for example, a patient, athlete or worker. Such articles may not necessarily cause pressure related wounds due to friction and/or shear, but may cause discomfort, or minor chafing, abrasion, or other forms of irritation. Examples of such articles include wearable items such as backpacks, protective sporting equipment (such as hockey pads), footwear, footwear inserts, helmets, military equipment. Generally speaking, embodiments of the disclosure are applicable to any surface that offers the user protection/minimization from friction and/or shear forces.
[0059] The specific embodiments described above have been shown by way of example, and it should be understood that these embodiments may be susceptible to various modifications and alternative forms. It should be further understood that the claims are not intended to be limited to the particular forms disclosed, but rather to cover all modifications, equivalents, and alternatives falling within the spirit and scope of this disclosure.