LIQUEFIED GAS STORAGE AND DELIVERY SYSTEM
20210071816 ยท 2021-03-11
Inventors
Cpc classification
F17C2223/0153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0341
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0387
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0386
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A self-pressurising storage vessel is provided comprising a storage tank for storing a cryogen and a cooling jacket, wherein the cooling jacket is for holding a substance suitable for cooling the cryogen, arranged such that, in use, vapour evaporated from the substance in the cooling jacket pressurises the storage tank.
Claims
1. A self-pressurising storage vessel (134) comprising: a storage tank (108) for storing a cryogen; and a cooling jacket (138), wherein the cooling jacket (138) is for holding a substance suitable for cooling the cryogen, arranged such that, in use, vapour evaporated from the substance in the cooling jacket (138) pressurises the storage tank.
2. The self-pressurising storage vessel of claim 1, wherein the cooling jacket is positioned around and in contact with said storage tank.
3. The self-pressurising storage vessel of claim 1, comprising control means for feeding vapour from the cooling jacket into the storage tank, utilising a valve and pressure gauge to maintain a positive pressure in the storage tank.
4. The self-pressurising storage vessel of claim 1, wherein the cooling jacket sub-cools the cryogen.
5. The self-pressurising storage vessel of claim 4, comprising sub-cooled cryogen in the solid and/or liquid phase.
6. The self pressurising storage vessel of claim 1, wherein the substance is liquid nitrogen, LN2, and wherein the cryogen is one of methane, liquid natural gas, LNG, propane or butane.
7. The self pressurising storage vessel of claim 1, wherein the storage tank further comprises a heating means.
8. The self pressurising storage vessel of claim 7, wherein the heating means comprises a number of individually controlled/heated concentric rings situated within the storage tank.
9. The self pressurising storage vessel of claim 8, wherein the individually controlled/heated concentric rings are formed of a porous metal matrix.
10. A method (700) for pressurising a storage vessel, the method comprising: storing (702) a cryogen in a storage vessel; utilising (704) a cooling jacket to cool the cryogen in the storage vessel, the cooling jacket comprising a substance suitable for cooling the cryogen; and pressurising (706) the storage vessel using vapour evaporated from the substance.
11. A cooling jacket (138) for a storage tank, wherein the cooling jacket (138) is for positioning around said storage tank, wherein said cooling jacket (138) is for holding a substance suitable for cooling a cryogen, wherein vapour evaporated from the substance in the cooling jacket pressurises the storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] By way of example, aspects of the invention will now be described in detail with reference to the accompanying drawings, in which:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE INVENTION
[0038] The below aspects are relevant to the liquid air and gas/oil industries. Temperature ranges of interest include anything from the saturation temperature of liquid nitrogen (LN2), which is 77K at 1 atm, to the saturation temperature of liquid natural gas (LNG), which is 111K at 1 atm, or greater, such as liquid petroleum gas (LPG), which has a saturation temperature of 231K at 1 atm. In the below aspects, the term cryogen refers to a liquid or a solid form of a substance more usually encountered as a gas, and characterised by a very low boiling point, for example nitrogen, natural gas and petroleum gas. Thus the term cryogen can, for example, refer to fluid that has been sub-cooled (below the temperature of the normal boiling point) or frozen.
[0039] A first aspect of the invention will now be described with reference to
[0040] The self-pressurising storage vessel 134 comprises a storage tank 108 for storing the fluid, which will be described from now on with respect to a fuel/cryogen, and a cooling jacket 138. The cooling jacket 138 is arranged to hold a cooling substance that is suitable for cooling the fuel, preferably sub-cooling the fuel. Preferably the cooling jacket 138 surrounds a majority of the external surface area of the storage tank 108 so that the cooling effect of the cooling jacket 138 is maximised. The cooling substance in the cooling jacket 138 may be separated from the fuel via the storage tank 108. The substance is preferably liquid nitrogen, LN2. In a preferred example, the liquid nitrogen is arranged to sub-cool the liquid fuel, which is preferably a cryogen, in the storage tank 108. The liquid fuel may be sub-cooled liquid natural gas, LNG. During the cooling process, a portion of the liquid nitrogen will boil, releasing a boil-off gas/vapour. Advantageously, this boil-off gas/vapour from the cooling substance in the cooling jacket 138 can be fed 136 into the storage tank 108. Preferably the vapour will be pressurised nitrogen vapour, wherein the vapour generated in the cooling jacket 138 is naturally allowed to self-pressurise the storage tank 108 as it boils. We note that it is not essential that the vapour be actively fed into the system as pressurised nitrogen. A valve 124 and pressure gauge 102 can be utilised to regulate pressure in the storage tank 108 due to the incorporation of the boil-off gas/vapour 136 from the cooling substance. Advantageously, the incorporation of the boil-off gas 136 into the storage tank 108 enables the storage tank 108 to maintain a positive tank pressure, for example in the range of around 1-15 bar. This has an effect of keeping oxygen out of the system, which has an advantage of eliminating the risk of oxygen contamination. Control means, such as a control system, may be used to control the valve 124 utilising the pressure gauge 102 in order to effectively regulate pressure in the storage tank 108. A further advantage is that the boil-off gas/vapour 136 further cools the fuel in the storage tank 108, resulting in a reduction of boil-off from the fuel/cryogen inside the tank, and the possibility of unsteady 2-phase flow within the fuel system. The incorporation of boil-off gas 136 from the cooling substance in the cooling jacket 136 pressurises the storage tank 108 such that fuel can be delivered to the fuel system 101, wherein the fuel is still in its sub-cooled state. A flow of liquid fuel is tapped from the storage tank 108 into fuel transfer lines 114 and monitored via a mass flow meter 110. Preferably the fuel transfer lines 114 are also cooled to ensure only a flow of liquid reaches an injector 120. The fuel transfer lines 114 transport the pressurised liquid fuel to the fuel mixing means 118, for example the plenum 118. Injector nozzles 128, controlled by valves located in each nozzle and the mass flow meter 110, inject liquid fuel into the plenum 118. The liquid fuel mixes with air from air intake 104, wherein the liquid fuel starts to boil as it cools the air. This advantageously increases the density of the air intake flow and achieves cooling of the intake air flow by up to around 55 C. Cooling of the air via the fuel has a number of advantages. For example, power output of the internal combustion engine 122 is improved by increasing the density of the charge air, the generation of thermal NOx is reduced, and the allowable compression ratio and engine efficiency is maximised through the suppression of engine knock. Optional icephobic and/or hydrophobic coatings can be applied to components downstream from the injectors 128, which have an advantage of reducing/preventing accumulation of frozen water and carbon dioxide in the manifold 116 of the fuel mixing means 118 and other components for example air intake valves, and fuel injection nozzles.
[0041] The fuel-air mixture from the fuel mixing means 118 is provided to the internal combustion engine 122, where an ignition source, preferably high-energy, is used to burn the cooled fuel-air mixture, which is now in a gaseous state, and is exhausted from the internal combustion engine 122 at the end of the cycle via exhaust means 126.
[0042] Preferably, the liquid fuel injected into the fuel mixing means 118 is a cryogen, for example liquid natural gas that is sub-cooled, and also pressurised. The effect of pressurising the liquid natural gas, for example in the region of 1-15 bar, has an effect of reducing the boil-off index. In this case, the boil-off index is defined as the normalised mass loss expected at a saturation pressure of 1 bar in surroundings of 300 K for a fixed class of insulation and vessel:
where h is the vessel's heat transfer coefficient, A is the surface area of the vessel, T.sub.amb is the ambient temperature and T.sub.sat is the saturation temperature of the cryogen being stored, and h.sub.fg is the latent heat of vaporisation of the cryogen.
[0043] Advantageously, the fuel mixing means 118 is positioned between the air intake 104 and the internal combustion engine 122. This positioning of the fuel mixing means 118 achieves the greatest possible cooling of the intake air flow within the stoichiometric limit of the fuel and creates a well premixed combustible mixture for injecting into the internal combustion engine 122.
[0044] Referring to
[0045] Storing the fuel in its solid phase has several advantages. For example, frozen gas storage has an advantage of eliminating rollover and bulk boil-off, as well as spillage and flash vaporisation. Rollover is a flash boiling hazard for liquid gas storage (specifically for gaseous mixtures), for example LNG, and has to be managed carefully. Storing the liquid fuel in its solid phase negates these issues.
[0046] In use, the controller 212 controls the heating means 206 to heat up a portion of the frozen fuel on demand Liquefied fuel is collected at the bottom of the storage tank 208 and pumped into the fuel lines 114 using the positive tank pressure caused by the incorporation of boil-off gas/vapour 236 from the substance in the cooling jacket 238. As discussed with respect to
[0047] In some applications, active or separate pumping may still be required in order to provide increased delivery pressure or precise control of the fuel.
[0048]
[0049] Liquid fuel 344, which is preferably sub-cooled and pressurised, i.e., maintained at a high pressure, is input to pumping means 342. The liquid fuel may be output from the self-pressurising storage vessel 134, 234, or from another source. The pumping means 342, which is preferably a cryogenic pump system, comprises an inlet 360 check valve and an outlet check valve 356 to regulate the direction of the flow of the liquid fuel. Apart from these valves 360, 356, the pumping means 342 comprises no moving parts, which has an advantage of improving the reliability of the pumping means 342. The liquid fuel is subsequently pumped via pumping means 342 into an optional accumulator 346. The accumulator 346 may be used to smooth the flow and the transition between each of the pump chambers. A pressure measurement and controller (not shown) can be used to determine when the transition occurs.
[0050] In use, a cryogen, for example a liquid fuel 344, which is preferably LNG, enters the pumping means 342 from a storage vessel, for example self-pressurising storage vessel 134, 234, and passes through the inlet check valve 360 and enters a pressure chamber (see
[0051] A third aspect of the invention is illustrated with respect to
[0052]
[0053] Pumping means 500 comprises a pressure chamber 586 with a heating means 570. The heating means 570 may be positioned internally or externally with respect to the pressure chamber 586. The heating means 570 is controlled by power supply/controller 568. The pressure chamber 586 is arranged to hold liquid fuel, preferably sub-cooled liquid fuel such as sub-cooled LNG for example. As the fuel in the pressure chamber 586 is heated, vaporised fuel diffuses towards a top portion of the pressure chamber 586, where the vaporised fuel is collected via collection means 572, which may referred to as a collection dome. The vapour collected in the dome, which can be considered a motive vapour (i.e., the vapour is used to draw cryogen, preferably in liquid form, into the acceleration means 580) is fed into an acceleration means 580, for example a Laval nozzle. Optionally, the vapour that is fed into the acceleration means 580 may first be heated via a further heating means 588, for example a superheating coil. The optional heating means 558 may provide optimal pumping efficiency. If the vapour is too wet the device may struggle to raise pressure. If the liquid is not sub cooled, boiling two-phase liquid exits the pump. The vapour fed into the acceleration means 580 may also be controlled via valve 590 to control the flow of vapour. The accelerating means 580 accelerates the vapour, which reduces the pressure of the vapour in the accelerating means 580. The accelerated vapour is then mixed/entrained with liquid fuel from a fuel storage means 574, which may be the same liquid fuel that is stored in the pressure chamber 586. Preferably, this liquid fuel is sub-cooled and maintained at a low pressure. This fuel may be provided by the self-pressurising storage vessel from the first aspect described above. A check valve 592 may be utilised to ensure a correct flow of liquid fuel is mixed with the vapour. Further mixing of the vapour and the liquid fuel occurs in mixing means 576, wherein the vapour, i.e., vaporised fuel from the storage tank 586, rapidly condenses amid the inflow of the liquid fuel, which is preferably sub-cooled. This entrained fuel, comprising condenses vapour and liquid fuel from storage means 574 is then decelerated in decelerating means 578, which raises the pressure of the entrained fuel above that of the pressure chamber 586. This high pressure entrained fuel (if the fuel in the pressure chamber 586 and storage means 574 is the same, for example LNG, then the entrained fuel relates to sub-cooled high pressure LNG for example), flows through check valve 565 when the pressure of the fuel is above that of the check valve 565. The flow of high pressure fuel into the pressure chamber 586 via the check valve 565 results in high pressure liquid fuel being tapped from the pressure chamber 568 at regulator valve 566. The high pressure liquid fuel can for example be input to a spray nozzle 582, which may form part of a natural gas engine or boiler or combustor which also requires a steady flow of liquid. Advantageously, the pumping means 500 enables continuous steady flow of high pressure sub-cooled liquid fuel to the spray nozzle 582.
[0054]
[0055]
[0056]
[0057]
[0058] The above aspects relate to devices and systems for liquefied gas storage and injection. Aspects and examples have been described in combination with a boiler or internal combustion engine. We note that any suitable gas engine can be utilised with the disclosed aspects and examples of the invention.
Further Examples of the Invention
[0059] 1. A self-pressurising storage vessel (134) comprising: [0060] a storage tank (108) for storing a cryogen; and [0061] a cooling jacket (138), wherein the cooling jacket (138) is for holding a substance suitable for cooling the cryogen, arranged such that, in use, vapour evaporated from the substance in the cooling jacket (138) pressurises the storage tank.
[0062] 2. The self-pressurising storage vessel of example 1, wherein the cooling jacket is positioned around and in contact with said storage tank.
[0063] 3. The self-pressurising storage vessel of example 1 or 2, comprising control means for feeding vapour from the cooling jacket into the storage tank, utilising a valve and pressure gauge to maintain a positive pressure in the storage tank.
[0064] 4. The self-pressurising storage vessel of any preceding example, wherein the cooling jacket sub-cools the cryogen.
[0065] 5. The self-pressurising storage vessel of example 4, comprising sub-cooled cryogen in the solid and/or liquid phase.
[0066] 6. The self pressurising storage vessel of any preceding example, wherein the substance is liquid nitrogen, LN2, and wherein the cryogen is one of methane, liquid natural gas, LNG, propane or butane.
[0067] 7. The self pressurising storage vessel of any preceding example, wherein the storage tank further comprises a heating means.
[0068] 8. The self pressurising storage vessel of example 7, wherein the heating means comprises a number of individually controlled/heated concentric rings situated within the storage tank.
[0069] 9. The self pressurising storage vessel of example 8, wherein the individually controlled/heated concentric rings are formed of a porous metal matrix.
[0070] 10. An internal combustion engine comprising the self pressurising storage vessel of any one of examples 1 to 9.
[0071] 11. A method (700) for pressurising a storage vessel, the method comprising: [0072] storing (702) a cryogen in a storage vessel; [0073] utilising (704) a cooling jacket to cool the cryogen in the storage vessel, the cooling jacket comprising a substance suitable for cooling the cryogen; and [0074] pressurising (706) the storage vessel using vapour evaporated from the substance.
[0075] 12. A thermo-fluidic pump arrangement (342) comprising: [0076] a pressure chamber (448) for holding a cryogen; [0077] a heating means (452); and [0078] a cooling means (450); [0079] wherein the cooling means (450) is arranged to sub-cool a portion (462) of the pressure chamber (448) in order to reduce the pressure in the pressure chamber (448) so as to draw a cryogen into the pressure chamber (448); and [0080] wherein the heating means (452) is arranged to heat the portion (462) of the pressure chamber (448) in order to increase the pressure in the pressure chamber so as to expel the cryogen from the pressure chamber (448).
[0081] 13. The thermo-fluidic pump arrangement of example 12, wherein the cryogen is sub-cooled fuel, wherein the sub-cooled fuel is one of methane, liquid natural gas, LNG, propane or butane.
[0082] 14. The thermo-fluidic pump arrangement of examples 12 or 13, wherein the pressure chamber comprises a vaporising column (462), wherein the heating means and cooling means are arranged at the vaporising column.
[0083] 15. The thermo-fluidic pump arrangement of example 12, wherein the heating means is arranged to be in contact with cryogen in the pressure chamber, and wherein the cooling means is arranged to be in contact with the vaporising column.
[0084] 16. An internal combustion engine comprising the thermo-fluidic pump arrangement of any one of examples 12 to 15.
[0085] 17. An internal combustion engine comprising the self pressurising storage vessel of any one of examples 1 to 11 and the thermo-fluidic pump arrangement of any one of examples 12 to 15.
[0086] 18. A method (800) for pumping a cryogen, the method comprising: [0087] storing (802) a cryogen in a pressure chamber; [0088] cooling (804) a portion of the cryogen in the pressure chamber in order to reduce the pressure in the pressure chamber; [0089] drawing (806) cryogen into the pressure chamber as a result of the reduction in pressure in the pressure chamber; [0090] heating (808) a portion of the cryogen in the pressure chamber in order to increase the pressure in the pressure chamber; and [0091] expelling (810) cryogen from the pressure chamber as a result of the increase in pressure in the pressure chamber.
[0092] 19. A cooling jacket (138) for a storage tank, wherein the cooling jacket (138) is for positioning around said storage tank, wherein said cooling jacket (138) is for holding a substance suitable for cooling a cryogen, wherein vapour evaporated from the substance in the cooling jacket pressurises the storage tank.
[0093] 20. A thermo-fluidic pump arrangement comprising: [0094] a pressure chamber (586) for holding a cryogen [0095] heating means (570); [0096] vapour accelerating means (580); [0097] decelerating means (578); and [0098] pumping means (576); [0099] wherein the heating means (570) is arranged to vaporise a portion of the cryogen in the pressure chamber, said vapour being forwarded to the vapour accelerating means (580); [0100] said pumping means (576) arranged to receive said accelerated vapour and arranged to facilitate mixing of said accelerated vapour with a fluid, wherein said fluid condenses said accelerated vapour in said pump means to form a resultant cryogen, said resultant cryogen being decelerated by said decelerating means and input into the pressure chamber at a pressure higher than the cryogen remaining in the pressure chamber.
[0101] 21. A method (900) for pumping a cryogen, the method comprising: [0102] heating (902) a portion of a first cryogen in a pressure chamber to form a vapour; [0103] accelerating (904) said vapour; [0104] mixing (906) said accelerated vapour with a fluid, wherein said fluid condenses said accelerated vapour to form a resultant cryogen; [0105] decelerating said resultant cryogen and injecting into the pressure chamber,
wherein decelerating said resultant cryogen raises its pressure above that of the remaining first cryogen in the pressure chamber.
[0106] 22. The method of example 21, wherein the cryogen and the fluid are the same liquid fuel.
[0107] 23. The method of example 22, wherein the fluid is sub-cooled.
[0108] 24. An internal combustion engine comprising the thermo-fluidic pump arrangement of example 20.
[0109] 25. An internal combustion engine comprising the self pressurising storage vessel of any one of examples 1-11 and the thermo-fluidic pump arrangement of example 20.