Cationically polymerisable polyacrylate containing alkoxysilane groups and use thereof

Abstract

The present invention relates to a cationically polymerizable composition comprising or consisting of: (a1) 35 to 90 wt % of at least one (meth)acrylic ester of the general formula (I) ##STR00001## in which R.sup.1 is selected from H and CH.sub.3 and R.sup.2 is a linear or branched alkyl chain having 1 to 30 carbons; (a2) 5 to 30 wt % of at least one olefinically unsaturated monomer having at least one cationically polymerizable functional group; (a3) 5 to 30 wt % of at least one alkoxysilane-modified (meth)acrylic ester; (a4) optionally 5 to 30 wt % of at least one N-vinyl-substituted lactam; and (a5) optionally up to 5 wt % of at least one (meth)acrylic ester different from (a1) and/or of at least one olefinically unsaturated monomer which is copolymerizable with components (a1) to (a4). The invention further relates to a pressure sensitive adhesive and also to a structural pressure sensitive adhesive, which are obtainable by polymerization and optional subsequent additional crosslinking of such a composition, and also to the use of these pressure sensitive adhesives.

Claims

1. A pressure sensitive adhesive composition curable by UV or actinic radiation, comprising the following cationically polymerizable components: (a1) 35 to 90 wt % of at least one (meth)acrylic ester of the general formula (I) ##STR00005## in which R.sup.1 is selected from H and CH.sub.3 and R.sup.2 is a cyclic, linear or branched alkyl chain having 1 to 30 carbons; (a2) 5 to 30 wt % of at least one olefinically unsaturated monomer having at least one cationically polymerizable functional group; (a3) 5 to 30 wt % of at least one alkoxysilane-modified (meth)acrylic ester; (a4) 5 to 30 wt % of at least one N-vinyl-substituted lactam; and (a5) optionally up to 5 wt % of at least one (meth)acrylic ester different from (a1) and/or of at least one olefinically unsaturated monomer which is copolymerizable with components (a1) to (a4), wherein the foregoing weight percentages are based on the total mass of the composition.

2. The composition according to claim 1, comprising, 45 to 80 wt %, of component (a1), and/or 10 to 25 wt %, of component (a2), and/or 10 to 25 wt %, of component (a3), and 10 to 25 wt %, of component (a4).

3. The composition according to claim 1 wherein in formula (I), R.sup.2 is a linear or branched alkyl chain having 1 to 14 carbons.

4. The composition according to claim 1, wherein component (a2) is selected from compounds of the formula (II) ##STR00006## in which R.sup.3 is H or CH.sub.3, X is NR.sup.5 or O, R.sup.4 is a linear, branched, cyclic or polycyclic hydrocarbon having 2 to 30 carbon atoms functionalized with at least one epoxide group and oxetane group, and, R.sup.5 is H or CH.sub.3.

5. The composition according to claim 4, wherein component (a5) has a functional group which is thermally polymerizable but does not lead to thermal cationic polymerization of epoxide groups and/or oxetane groups present in component (a2).

6. The composition according to claim 1, wherein component (a3) is selected from: 3-(triethoxysilyl)propyl methacrylate, 3-(triethoxysilyl)propyl acrylate, 3-(trimethoxysilyl)propyl acrylate, 3-(trimethoxysilyl)propyl methacrylate, methacryloyloxymethyltriethoxysilane, (methacryloyloxymethyl)trimethoxysilane, (3-acryloyloxypropyl)methyl-dimethoxysilane, (methacryloyloxymethyl)methyldimethoxysilane, -methacryloyloxypropylmethyldimethoxysilane, methacryloyloxypropylmethyldiethoxysilane, 3-(dimethoxymethylsilyl)propyl methacrylate, methacryloyloxypropyldimethylethoxysilane, and, methacryloyloxypropyldimethylmethoxysilane.

7. The composition according to claim 1, wherein component (a4) is selected from: N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, and mixtures thereof.

8. The composition according to claim 1, wherein the composition further comprises at least one cationic photoinitiator.

9. A method of producing a pressure sensitive adhesive by polymerization of a composition according to claim 1, wherein the composition, during the polymerization or subsequently to polymerization, is subjected to a radiation-induced crosslinking reaction.

10. The composition of claim 1, wherein (a1) is selected from: methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, n-heptyl acrylate, n-octyl acrylate, n-nonyl acrylate, lauryl acrylate, stearyl (meth)acrylate, behenyl acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, branched isomers thereof, and mixtures thereof.

11. The composition of claim 4, wherein, R.sup.4 is an epoxy-functionalized hydrocarbon group.

12. The composition of claim 11, wherein R.sup.4 is a linear, branched, cyclic or polycyclic hydrocarbon having 2 to 30 carbon atoms functionalized with an epoxy.

13. The composition of claim 12, wherein R.sup.4 is a linear, branched, cyclic or polycyclic hydrocarbon having 2 to 30 carbon atoms comprising a 3,4-epoxycyclohexyl group.

14. The composition of claim 5, wherein component (a5) is selected from: benzyl (meth)acrylate, phenyl (meth)acrylate, tert-butylphenyl (meth)acrylate, phenoxyethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, tetrahydrofurfuryl acrylate, hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, cyanoethyl (meth)acrylate, allyl alcohol, acrylamide, N-tert-butylacrylamide, N-methylol (meth)acrylamide, N-(butoxymethyl)methacrylamide, N-(ethoxymethyl)acrylamide, N-isopropylacrylamide, styrene, methylstyrene, and 3,4-dimethoxystyrene.

Description

DETAILED DESCRIPTION OF THE INVENTION

(1) The present invention describes a composition for producing a PSA or structural PSA, comprising an epoxy-functionalized acrylate matrix, cationically polymerizable epoxy monomers, and also, if desired, a photoinitiator which releases a Brnsted acid or Lewis acid. The structural PSA surprisingly exhibits a synergy between the acrylate matrix and the epoxide matrix, owing to the simultaneous crosslinking via the epoxy groups of the polyacrylate matrix. This synergy is manifested in the fact that the structural adhesive has the pressure sensitively adhesive properties of the polyacrylate prior to exposure with UV or other actinic radiation, and has the structural strength of an epoxy adhesive following irradiation. By virtue of the silane groups incorporated by polymerization, which function as water scavengers on contact with moisture, the PSAs and structural PSAs of the invention display a high level of adhesion on damp surfaces. Since, therefore, the silane groups are not present in monomeric or oligomeric form, in the form of an admixed liquid, there is virtually no adverse effect on the cohesion of the PSA.

(2) A further advantage of the cationic polymerization and also of the simultaneous crosslinking reaction is that following initiation, the reaction is also able to continue in the absence of light and therefore directly in the joint, and in contrast to a radical mechanism, this means that layer thicknesses even of up to 1 mm can be fully cured.

(3) Polyacrylate Matrix

(4) The composition of the invention for producing the PSAs and structural PSAs comprises or consists in accordance with the invention of (a1) 35 to 90 wt % of at least one (meth)acrylic ester of the general formula (I), (a2) 5 to 30 wt % of at least one olefinically unsaturated monomer having at least one cationically polymerizable functional group; (a3) 5 to 30 wt % of at least one alkoxysilane-modified (meth)acrylic ester; (a4) optionally 5 to 30 wt % of at least one N-vinyl-substituted lactam; and (a5) optionally up to 5 wt % of at least one (meth)acrylic ester different from (a1) and/or of at least one olefinically unsaturated monomer which is copolymerizable with components (a1) to (a4),

(5) the figures being based in each case on the composition.

(6) In one preferred embodiment of the composition of the invention, it comprises or consists of components (a1) to (a4), meaning that component (a4), identified as being optional above, is present with a fraction of 5 to 30 wt %. This is especially advantageous because PSAs and structural PSAs produced from such a composition are distinguished by improved adhesion.

(7) In a further preferred variant of the composition of the invention, it comprises or consists independently of one another of 45 to 80 wt %, especially 45 to 70 wt %, of component (a1), 10 to 25 wt %, especially 15 to 25 wt %, of component (a2), 10 to 25 wt %, especially 15 to 25 wt %, of component (a3), 10 to 25 wt %, especially 15 to 25 wt %, of component (a4).

(8) The weight figures are based in each case on the composition. In other words, the aforementioned ranges may be combined with one another as desired.

(9) Preferred for use for the monomers (a1) are acrylic monomers comprising acrylic and methacrylic esters with alkyl groups consisting of 1 to 14 carbons. Specific examples, without wishing to be restricted by this enumeration, are methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, n-heptyl acrylate, n-octyl acrylate, n-nonyl acrylate, lauryl acrylate, stearyl (meth)acrylate, behenyl acrylate, and their branched isomers, such as 2-ethylhexyl acrylate and 2-propylhexyl acrylate, for example. Other classes of compound for use, which may likewise be added in small amounts under (a1), are cyclohexyl (meth)acrylate and isobornyl (meth)acrylate.

(10) Preferred for use for the monomers (a2) are monomers of the formula (II)

(11) ##STR00003##

(12) where R.sup.3 is H or CH.sub.3, X is NR.sup.5 or O, R.sup.5 being H or CH.sub.3, and R.sup.4 is an epoxy-functionalized (hetero)hydrocarbyl group.

(13) With further preference the group R.sup.4 encompasses linear, branched, cyclic, or polycyclic hydrocarbons having 2 to 30 carbon atoms and being functionalized with an epoxy group. With particular preference the group R.sup.4 encompasses 3 to 10 carbon atoms, such as glycidyl (meth)acrylate, for example. Even more particularly preferred are 3,4-epoxycyclohexyl-substituted monomers such as, for example, 3,4-epoxycyclohexylmethyl (meth)acrylate.

(14) In a preferred embodiment of the composition of the invention, component (a3) is selected from 3-(triethoxysilyl)propyl methacrylate (CAS: 21142-29-0), 3-(triethoxysilyl)propyl acrylate (CAS: 20208-39-3), 3-(trimethoxysilyl)propyl acrylate (CAS: 4369-14-6), 3-(trimethoxysilyl)propyl methacrylate (CAS: 2530-85-0), methacryloyloxymethyltriethoxysilane (CAS: 5577-72-0), (methacryloyloxymethyl)trimethoxysilane (CAS: 54586-78-6), (3-acryloyloxypropyl)methyldimethoxysilane (CAS: 13732-00-8), (methacryloyloxymethyl)methyldimethoxysilane (CAS: 121177-93-3), -methacryloyloxypropylmethyldimethoxysilane (CAS: 3978-58-3), methacryloyloxypropylmethyldiethoxysilane (CAS: 65100-04-1), 3-(dimethoxymethylsilyl)propyl methacrylate (CAS: 14513-34-9), methyacryloyloxypropyldimethylethoxysilane (CAS: 13731-98-1), methacryloyloxypropyldimethylmethoxysilane (CAS: 66753-64-8). These compounds are particularly preferred since they can easily be incorporated into the polymer network of the PSA or structural PSA, do not lead to any significant reduction in cohesion in that case, but at the same time produce a considerable improvement in the adhesion to damp surfaces. Particularly preferred among the aforementioned compounds are 3-(triethoxysilyl)propyl methacrylate, 3-(triethoxysilyl)propyl acrylate, 3-(trimethoxysilyl)propyl acrylate, and 3-(trimethoxysilyl)propyl methacrylate.

(15) Preferred for use as (a4) are N-vinyl lactams, particular preference being given to N-vinylpyrrolidone, N-vinylpiperidone, and N-vinylcaprolactam. Likewise encompassed inventively by the group (a4) are monomers such as N-vinylformamide, N-methyl-N-vinylacetamide, and N-vinylphthalimide.

(16) The optional component (a5) preferably has a functional group which is thermally polymerizable but does not lead to any thermal cationic polymerization of the epoxide and/or oxetane groups of component (a2). This is particularly advantageous since in this way it is possible for the composition to undergo preliminary thermal crosslinking. The fact that at the same time there is no thermal cationic polymerization of the epoxide and/or oxetane groups of component (a2) is beneficial to the storage stability of the composition and of the PSAs produced from it.

(17) Used with particular preference for the optional monomers (a5) are, for example, benzyl (meth)acrylate, phenyl(meth)acrylate, tert-butylphenyl (meth)acrylate, phenoxyethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, tetrahydrofurfuryl acrylate, hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, cyanoethyl (meth)acrylate, allyl alcohol, acrylamide, N-tert-butylacrylamide, N-methylol (meth)acrylamide, N-(butoxymethyl)methacrylamide, N-(ethoxymethyl)acrylamide, N-isopropylacrylamide, styrene, methylstyrene, and 3,4-dimethoxystyrene, this enumeration not being conclusive.

(18) A further subject of the present invention is a method for producing a pressure sensitive adhesive by polymerizing a composition of the invention. During the polymerization or subsequently, in other words after polymerization has taken place, the composition may be subjected to a radiation-induced crosslinking reaction, especially to a UV-induced cationic polymerization.

(19) The invention relates, further, to a pressure sensitive adhesive and also to a structural pressure sensitive adhesive, which are obtainable by a method of the invention. In the case of the structural pressure sensitive adhesive, there is also crosslinking of the cationically polymerizable groups, in other words, for example, of the epoxide groups and/or oxetane groups, as well as the polymerization of the acrylate monomers.

(20) A further subject of the present invention relates to a sheetlike bonding element comprising or consisting of a pressure sensitive adhesive or structural pressure sensitive adhesive of the invention, the bonding element being selected especially from diecuts with or without carrier, and single-sided or double-sided, foamed or unfoamed tapes, tape sections, and adhesive transfer tapes coated on one or both sides with the pressure sensitive adhesive of the invention. The invention also relates to intermediates furnished with the aforementioned bonding element, especially with a double-sided bonding element.

(21) The invention relates, moreover, to a hook, a decorative element, an interior automobile mirror, a stiffening profile, or an architectural facing element, wherein at least one surface bears an applied pressure sensitive adhesive or structural pressure sensitive adhesive of the invention and/or an applied sheetlike bonding element of the invention.

(22) A subject of the invention is also a component made up of at least two structural elements, which are bonded to one another at least in sections with a pressure sensitive adhesive or structural pressure sensitive adhesive of the invention and/or with a sheetlike bonding element of the invention. This component may for example be an automotive component, such as a headlamp unit wherein the headlamp glass is bonded to the housing part.

(23) The invention relates, furthermore, to a kit comprising a pressure sensitive adhesive or structural pressure sensitive adhesive of the invention and/or a sheetlike bonding element of the invention and also a separating means for the end-use processing of the pressure sensitive adhesive or of the sheetlike bonding element. In this way it is possible to offer a form of presentation in which the end user is able to perform the end-use processing directly before the application. The separating means may be, for example, a cutting means, combined if desired with an unwinding means.

(24) The invention relates, lastly, to the use of an alkoxysilane-modified (meth)acrylic ester in (meth)acrylic ester-based pressure sensitive adhesives, especially for improving the adhesion thereof to damp surfaces, preferably to damp glass surfaces. Preferred alkoxysilane-modified (meth)acrylic esters used are those of the kind described as component (a3) for the composition of the invention.

(25) For the polymerization the monomers are selected such that the resultant polymers can be used as PSAs, more particularly such that the resultant polymers possess adhesive properties in accordance with the Handbook of Pressure Sensitive Adhesive Technology by Donatas Satas (van Nostrand, New York 1989).

(26) The glass transition temperature T.sub.g of the polyacrylate is a product of the nature and amount of the respective comonomers and is obtained arithmetically from the Fox equation (E1) (cf. T. G. Fox, Bull. Am. Phys. Soc. 1956, 1, 123).

(27) $\begin{array}{cc}\frac{1}{T_g}=\underset{n}{.Math.}\frac{W_n}{T_{g,n}}& \left(\mathrm{E1}\right)\end{array}$

(28) In this equation, n represents the serial number of the monomers used, W.sub.n the mass fraction of the respective monomer n (wt %), and T.sub.g,n the respective glass transition temperature of the homopolymer of the respective monomers n, in K.

(29) The comonomers of a PSA are typically selected such that the glass transition temperature of the polymers is below the application temperature, preferably at T.sub.g15 C. In view of the possibility of using epoxide monomers which act as plasticizers in the noncrosslinked state, the resultant glass transition temperature of the polyacrylate matrix of the invention in the structural PSA may significantly exceed the glass transition temperatures typical of PSAs. Nevertheless, the comonomer composition of the polyacrylate matrix of the invention is selected such that the glass transition temperature T.sub.g40 C., preferably T.sub.g30 C.

(30) For preparing the polyacrylate PSAs it is advantageous to carry out conventional radical polymerizations or control radical polymerizations. For the polymerizations which proceed by a radical mechanism it is preferred for initiator systems to be used that additionally comprise further radical initiators for the polymerization, more particularly thermally decomposing radical-forming azo or peroxo initiators. Suitability is possessed in principle, however, by all customary initiators that are familiar to the skilled person for acrylates and/or methacyrlates. The production of C-centered radicals is described in Houben-Weyl, Methoden der Organischen Chemie, vol. E 19a, pp. 60-147. These methods are preferentially employed in analogy.

(31) Examples of radical sources are peroxides, hydroperoxides, and azo compounds. As a number of nonexclusive examples of typical radical initiators, mention may be made here of potassium peroxodisulfate, dibenzoyl peroxide, cumene hydroperoxide, cyclohexanone peroxide, di-tert-butyl peroxide, azobisisobutyronitrile, cyclohexylsulfonyl acetyl peroxide, diisopropyl percarbonate, tert-butyl peroctoate, and benzopinacol. A particularly preferred radical initiator used is 2,2-azobis(2-methylbutyronitrile) (Vazo 67 from DuPont).

(32) The number-average molecular weights Mn of the PSAs from the radical polymerization, i.e., before any possible radiation-induced crosslinking reaction, are very preferably selected so as to be in a range from 20 000 to 2 000 000 g/mol; production is preferably of PSAs having weight-average molecular weights Mw of 200 000 to 20 000 000 g/mol, more preferably of 1 000 000 to 15 000 000 g/mol. The average molecular weight is determined via gel permeation chromatography (GPC) against PMMA standards.

(33) The average molecular weights (weight average M.sub.w and number average M.sub.n) and the polydispersity D were determined by gel permeation chromatography (GPC). The eluent used was THF with 0.1 vol % of trifluoroacetic acid. Measurement took place at 25 C. The pre-column used was PSS-SDV, 5 m, 10.sup.3 (10.sup.7 m), ID 8.0 mm50 mm. Separation took place using the columns PSS-SDV, 5 m, 10.sup.3 (10.sup.7 m), 10.sup.5 (10.sup.5 m) and 10.sup.6 (10.sup.4 m) each with ID 8.0 mm300 mm. The sample concentration was 4 g/L, the flow rate 1.0 mL per minute. Measurement was made against PMMA standards.

(34) The polymerization may be carried out in bulk, in the presence of one or more organic solvents, in the presence of water, or in mixtures of organic solvents and water. The aim here is to minimize the amount of solvent used. Suitable organic solvents are pure alkanes (e.g., hexane, heptane, octane, isooctane), aromatic hydrocarbons (e.g., benzene, toluene, xylene), esters (e.g., ethyl acetate, propyl, butyl or hexyl acetate), halogenated hydrocarbons (e.g., chlorobenzene), alkanols (e.g., methanol, ethanol, ethylene glycol, ethylene glycol monomethyl ether), ketones (e.g., acetone, butanone), and ethers (e.g., diethyl ether, dibutyl ether), or mixtures thereof.

(35) The aqueous polymerization reactions may be admixed with a water-miscible or hydrophilic cosolvent, in order to ensure that the reaction mixture is in the form of a homogeneous phase during monomer conversion. Cosolvents which can be used advantageously for the present invention are selected from the following group, consisting of aliphatic alcohols, glycols, ethers, glycol ethers, pyrrolidines, N-alkylpyrrolidinones, N-alkylpyrrolidones, polyethylene glycols, polypropylene glycols, amides, carboxylic acids and salts thereof, esters, organic sulfides, sulfoxides, sulfones, alcohol derivatives, hydroxyl ether derivatives, amino alcohols, ketones, and the like, and also derivatives and mixtures thereof.

(36) The polymerization time is between 4 and 72 hours, depending on conversion and temperature. The higher the reaction temperature that can be selected, in other words the higher the thermal stability of the reaction mixture, the lower the level at which it is possible to select the reaction time.

(37) To initiate the polymerization, the introduction of heat is essential for the thermally decomposing initiators. For the thermally decomposing initiators, the polymerization can be initiated by heating to 50 to 160 C., according to initiator type.

(38) In a favorable procedure, nitroxides are used for radical stabilization, such as, for example, (2,2,5,5-tetramethyl-1-pyrrolidinyl)oxyl (PROXYL), (2,2,6,6-tetramethyl-1-piperidinyl)oxyl (TEMPO), derivatives of PROXYL or of TEMPO, and other nitroxides familiar to the skilled person.

(39) A series of further polymerization methods according to which the adhesives may be prepared in an alternative procedure can be selected from the prior art: WO 96/24620 A1 describes a polymerization process which uses very specific radical compounds such as, for example, phosphorus-containing nitroxides based on imidazolidine. WO 98/44008 A1 discloses specific nitroxyls which are based on morpholines, piperazinones, and piperazinediones. DE 199 49 352 A1 describes heterocyclic alkoxyamines as regulators in controlled radical polymerizations.

(40) As a further controlled polymerization method it is possible advantageously, for the synthesis of block copolymers, to use Atom Transfer Radical Polymerization (ATRP), in which case the initiator used preferably comprises monofunctional or difunctional secondary or tertiary halides and, for abstracting the halide or halides, complexes of Cu, of Ni, of Fe, of Pd, of Pt, of Ru, of Os, of Rh, of Co, of Ir, of Ag or of Au. The various possibilities of ATRP are described further in the specifications of U.S. Pat. Nos. 5,945,491 A, 5,854,364 A, and 5,789,487 A.

(41) As a very preferred production process, a variant of the RAFT polymerization (reversible addition-fragmentation chain transfer polymerization) is carried out. The polymerization process is described comprehensively in the specifications WO 98/01478 A1 and WO 99/31144 A1, for example. Particularly advantageously suitable for the preparation are trithiocarbonates of the general structure RSC(S)SR (Macromolecules 2000, 33, 243-245).

(42) In a very advantageous variant, the polymerization is carried out using, for example, the trithiocarbonates (TTC1) and (TTC2) or the thio compounds (THI1) and (THI2), where may be a phenyl ring, which may be unfunctionalized or functionalized with alkyl or aryl substituents linked directly or via ester or ether bridges; a cyano group; or a saturated or unsaturated aliphatic radical. The phenyl ring may optionally carry one or more polymer blocks, as for example polybutadiene, polyisoprene, polychloroprene or poly(meth)acrylate, which may have a construction in line with the definition for P(A) or P(B), or polystyrene, to name but a few. Examples of possible functionalizations include halogens, hydroxyl groups, epoxide groups, nitrogen-containing or sulfur-containing groups, without this recitation making any claim to completeness.

(43) ##STR00004##

(44) In conjunction with the aforementioned controlled radical polymerizations, initiator systems are preferred which additionally contain further radical initiators for the polymerization, more particularly the thermally decomposing radical-forming azo or peroxo initiators already enumerated above. In principle, however, all customary initiators known for acrylates and/or methacrylates are suitable for this purpose. It is also possible, moreover, to use radical sources which release radicals only under UV irradiation.

(45) Cationically Polymerizable Monomers

(46) The cationically polymerizable monomers have at least one polymerizable functional group and include cyclic ethers such as, for example, epoxides (oxiranes, 1,2-epoxide), 1,3-(oxetanes) and 1,4-cyclic ethers (1,3- and 1,4-epoxides), and also alkyl vinyl ethers, styrene, p-methylstyrene, divinylbenzene, N-vinyl-substituted compounds, 1-alkylolefins (-olefins), lactams, and cyclic acetals. Preference is given to epoxides and oxetanes, particular preference to 3,4-epoxycyclohexyl-functionalized monomers.

(47) Additionally, the cationically polymerizable epoxides of the invention may be present as monomers or polymers, and have on average a molecular weight or a mean molecular weight of 58 g/mol to about 1000 g/mol. The epoxides may be aliphatic, cycloaliphatic, aromatic, or heterocyclic. The number of epoxy functionalities per molecule is preferably one to six, more preferably one to three. Preferred cationically polymerizable monomers are aliphatic, cycloaliphatic epoxides and glycidyl ethers, such as propylene oxide, epichlorohydrin, styrene oxide, vinylcyclohexene oxide, cyclohexene oxide, vinylcyclohexene dioxide, glycidol, butadiene oxide, glycidyl methacrylate, bisphenol A diglycidyl ether (e.g., Epon 828, Epon 825, Epon 1004, Epon 1001, Momentive Speciality Chemicals), dicyclopentadiene dioxide, epoxidized polybutadienes (e.g., Oxiron 2001, FMC Corp.), 1,4-butanediol diglycidyl ether, 1,2-cyclohexanedicarboxylic diglycidyl ester, polyglycidyl ethers of phenolic resins based on resole or novolacs (e.g., DEN 431, DEN 438, Dow Chemical), resorcinol diglycidyl ether, and epoxidized silicones such as, for example, dimethylsiloxanes with glycidyl ether groups or epoxycyclohexane groups.

(48) Particularly preferred are 3,4-epoxycyclohexyl-functionalized monomers, such as, for example, 3,4-epoxycyclohexylmethyl acrylate, 3,4-epoxycyclohexylmethyl methacrylate, 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate, 3,4-epoxy-6-methylcyclohexylmethyl 3,4-epoxy-6-methylcyclohexanecarboxylate, bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, 1,4-cyclohexanedimethanol bis(3,4-epoxycyclohexanecarboxylate), and also 3,4-epoxycyclohexylmethyl 3,4-epoxycyclo-hexanecarboxylate-modified -caprolactones (CAS No. 139198-19-9 (Celloxide 2081, from Daicel, Japan) and 151629-49-1 (Tetrachem, from Hainan Zhongxin Chemical, China)).

(49) Likewise inventive are mixtures of the aforementioned and also all further cationically polymerizable monomers familiar to the skilled person. Advantageous mixtures comprise two or more epoxides, wherein the epoxides may have different molecular weights and may be grouped into those having a low molecular weight (M<200 g/mol), having a medium molecular weight range (200 g/mol<M<1000 g/mol), and having a high molecular weight (M>1000 g/mol). It may also be of advantage to use mixtures of epoxides having different numbers of epoxy groups. Optionally it is possible for further cationically polymerizable monomers to be admixed.

(50) The concentration of the epoxide monomer or of the epoxide monomer mixture, respectively, is advantageously selected so as to result in an epoxide concentration of 0.001 mmol epoxide/g polymer to 4 mmol epoxide/g polymer, preferably 0.01 mmol epoxide/g polymer to 2.5 mmol epoxide/g polymer.

(51) Cationic Photoinitiators

(52) According to one preferred embodiment of the composition of the invention, it comprises at least one cationic photoinitiator. The cationic photoinitiator fragments by means of actinic radiation, preferably UV radiation, with one or more of these fragments being a Lewis or Brnsted acid, which catalyzes the cationic polymerization and also the concurrent crosslinking of the polyacrylate matrix with the epoxy matrix that forms. Advantageous photoinitiators are thermally stable, do not cause polymerization of the monomers, not even by thermal activation, and are both insoluble in the uncured and soluble in the cured structural PSA formulation. It is further of advantage for the acids liberated by fragmentation of the photoinitiator to have a pKa<0.

(53) The photoinitiators are ionic compounds, with the cations being based preferably on organic onium structures, more particularly on salts having aliphatic and aromatic group IVA to VIIA (CAS nomenclature)-centered onium cations, more preferably on I-, S-, P-, Se-, N-, and C-centered onium salts, selected from the group of the sulfoxonium, iodonium, sulfonium, selenonium, pyridinium, carbonium, and phosphonium salts, even more preferably on the I- and S-centered onium salts, such as, for example, sulfoxonium, diaryliodonium, triarylsulfonium, diarylalkylsulfonium, dialkylarylsulfonium, and trialkylsulfonium salts.

(54) The nature of the anion in the photoinitiator may influence the reaction rate and also the conversion of the cationic polymerization. For example, J. V. Crivello and R. Narayan in Chem. Mater. 1992, 4, 692 describe a reactivity sequence of common counterions as follows: SbF.sub.6.sup.>AsF.sub.6.sup.>PF.sub.6.sup.>BF.sub.4.sup.. The reactivity of the anion here is dependent on the following factors (1) the acidity of the Lewis or Brnsted acid liberated, (2) the degree of ion pair separation in the growing cationic chain, and (3) the susceptibility of the anion to fluoride abstraction and chain termination. Another anion that can be used is B(C.sub.6F.sub.5).sub.4.sup..

(55) Advantageous photoinitiators include bis(4-tert-butylphenyl)iodonium hexafluoroantimonate (FP5034 from Hampford Research Inc.), a mixture of triarylsulfonium salts (diphenyl(4-phenylthio)phenylsulfonium hexafluoroantimonate and bis(4-diphenyl-sulfonio)phenyl)sulfide hexafluoroantimonate) available as Syna PI-6976 from Synasia, (4-methoxyphenyl)phenyliodonium triflate, bis(4-tert-butylphenyl)iodonium camphorsulfonate, bis(4-tert-butylphenyl) iodonium hexafluoroantimonate, bis(4-tert-butylphenyl)iodonium hexafluorophosphate, bis(4-tert-butylphenyl)iodonium tetrafluoroborate, bis(4-tert-butylphenyl)iodonium triflate, [4-(octyloxy)phenyl]phenyliodonium hexafluorophosphate, [4-(octyloxy)phenyl]phenyliodonium hexafluoroantimonate, bis(4-methylphenyl)iodonium hexafluorophosphate (available as Omnicat 440 from IGM Resins), 4-[(2-hydroxy-1-tetradecyloxy)phenyl]phenyliodonium hexafluoroantimonate, triphenylsulfonium hexafluoroantimonate (available as CT-548 from Chitec Technology Corp.), diphenyl(4-phenylthio)phenylsulfonium hexafluorophosphate, diphenyl(4-phenylthio)phenylsulfonium hexafluoroantimonate, bis(4-(diphenylsulfonio)phenyl)sulfide hexafluoroantimonate, in an enumeration which should not be understood as being conclusive.

(56) The concentration of the photoinitiator is selected so as to achieve the desired degree of crosslinking and degree of polymerization, which in turn may vary on account of different layer thicknesses of the structural PSA and of the desired adhesive properties. Additionally, the required photoinitiator concentration is dependent on the quantum yield (the number of acid molecules released per proton absorbed) of the initiator, the pKa of the acid, the permeability of the polymer matrix, the wavelength and duration of the irradiation, and the temperature. Generally speaking, concentrations of 0.01 to 2 parts by weight, more particularly 0.1 to 1.5 parts by weight, are preferred, based on 100 parts by weight of the polyacrylate and of the cationically polymerizable monomers.

(57) Likewise in accordance with the invention, moreover, is the use of photosensitizers or photoaccelerators in combination with the photoinitiators. Photosensitizers and photoaccelerators modify or improve the wavelength sensitivity of the photoinitiator, respectively. This is especially advantageous if the absorption of the incident light by the initiator is insufficient. The use of photosensitizers and photoaccelerators raises the sensitivity for electromagnetic radiation, especially actinic radiation, and thus allows irradiation times to be shorter and/or the radiation sources utilized to have a lower output. Photosensitizers and photoaccelerators may be exemplified by pyrene, fluoranthene, xanthone, thioxanthone, benzophenone, acetophenone, benzyl, benzoin and benzoin ethers, chrysene, p-terphenyl, acenaphthene, naphthalene, phenanthrene, biphenyl, and also substituted derivatives of the aforementioned compounds. Where required, the amount of photosensitizer or photoaccelerator is less than 10 wt %, preferably less than 1 wt %, based on the amount of the photoinitiator.

(58) The structural PSA may additionally comprise further additives as well, with preference being given to tackifier resins, plasticizers, dyes, aging inhibitors, solid or hollow glass spheres, silica, silicates, nucleating agents, expandants. The additives may be used provided they do not adversely impact the properties and the curing mechanism of the structural PSA. The optional tackifier resins are used advantageously in amounts of up to 50 wt %, preferably up to 40 wt %, more preferably still up to 30 wt %, based on the polymer. Customarily it is possible to use rosin esters, terpene-phenolic resins, hydrocarbon resins, and indene-coumarone resins. Through the nature and amount of the tackifier resin it is possible to influence the wetting, the peel adhesion, the bonding to substances of different polarity, the heat stability, and the tack.

(59) Likewise in the sense of the invention it is possible for the structural PSAs to be crosslinked chemically even prior to the UV activation, in order to increase the internal strength (cohesion). Preferred crosslinkers used are metal chelates, polyfunctional isocyanates, polyfunctional epoxides, polyfunctional aziridines, polyfunctional oxazolines, or polyfunctional carbodiimides.

(60) The structural PSAs of the invention, described above, are outstandingly suitable for producing single-sided or double-sided adhesive tapes, in which case all carrier materials familiar to the skilled person may be used. By way of example, but without limitation, it is possible to employ PET, PVC, and PP films, paper, nonwovens, woven fabrics, and foams as carrier materials.

(61) Structural pressure sensitive adhesive tape products of the invention, consisting of the above-described structural PSA formulations of the invention, include the following: (foamed and unfoamed) adhesive transfer tapes (double-sided adhesive tapes without a carrier) single-sided adhesive tapes double-sided adhesive tapes comprising at least one outer layer consisting of the structural PSA formulations of the invention.

(62) Furthermore, for the processing and for the anchorage of the structural PSA layer with other possible layers, with a film based on polyester, polyamide, polymethacrylate, PVC, etc., or with a viscoelastic foamed or unfoamed carrier based on polyacrylate or polyurethane, it may be of advantage if chemical anchorage takes place, by way of a primer, for example.

(63) For transport, storage, or diecutting, the adhesive tape is preferably provided on at least one side with a liner, this liner being, for example, a silicone-coated film or a silicone paper.

(64) A further advantageous embodiment of the invention is the use of a carrier-free adhesive for the self-adhesive tape. A carrier-free adhesive is an adhesive which has no permanent carrier, such as a polymer film or a nonwoven. Instead, in a preferred embodiment, the self-adhesive composition is applied merely to a liner, in other words to a material which serves only temporarily for the support and greater ease of application of the self-adhesive composition. After the self-adhesive composition has been applied to the substrate surface, the liner is then removed, meaning that the liner is not a productive component.

(65) The PSAs of the invention can be produced from solution and also from the melt. For the latter case, suitable production procedures include both batch methods and continuous methods. Particularly preferred is the continuous manufacture by means of an extruder with subsequent coating directly on a liner with or without a layer of adhesive.

(66) In the text below, the invention is illustrated in more detail using examples, without thereby imposing any restrictions on the invention.

(67) Experimental Section

(68) Unless otherwise evident or indicated in each specific case, sample preparation and the measurements take place under standard conditions (25 C., 101 325 Pa).

(69) I. Molecular Weights

(70) The average molecular weights (weight average M.sub.w and number average M.sub.n) and the polydispersity D were determined by gel permeation chromatography (GPC). The eluent used was THF with 0.1 vol % of trifluoroacetic acid. Measurement took place at 25 C. The pre-column used was PSS-SDV, 5 m, 10.sup.3 (10.sup.7 m), ID 8.0 mm50 mm. Separation took place using the columns PSS-SDV, 5 m, 10.sup.3 (10.sup.7 m), 10.sup.5 (10.sup.5 m) and 10.sup.6 (10.sup.4 m) each with ID 8.0 mm300 mm. The sample concentration was 4 g/L, the flow rate 1.0 mL per minute. Measurement was made against PMMA standards.

(71) II. Solids Content:

(72) The solids content is a measure of the fraction of unevaporable constituents in a polymer solution. It is determined gravimetrically by weighing the solution then evaporating the evaporatable fractions in a drying cabinet at 120 C. for 2 hours and reweighing the residue.

(73) III. K Value (According to Fikentscher):

(74) The K value is a measure of the average molecular size of high-polymer compounds. For the purpose of the measurement, one percent strength (1 g/100 ml) toluenic polymer solutions are prepared and their kinematic viscosities are determined by means of a Vogel-Ossag viscometer. Following standardization to the viscosity of the toluene, the relative viscosity is obtained, from which the K value can be computed by the method of Fikentscher (Polymer 1967, 8, 381 ).

(75) IV. Quantitative Determination of Shear Strength: Static Shear Test HP

(76) A rectangular test specimen measuring 13 mm20 mm of the double-sided adhesive tape under test is bonded between two steel plaques (50 mm25 mm2 mm; material as per DIN EN 10088-2, type 1, 4301, surface quality 2R, cold-rolled and bright-annealed, Ra=25-75 nm) in such a way that the bond area of the test specimen with both steel plaques is 260 mm.sup.2; the steel plaques are oriented in parallel with an offset in the longitudinal direction, and so the test specimen is bonded centrally between them and the steel plaques protrude beyond the test specimen on different sides. The bonded assembly is then pressed for 1 minute with an applied pressure of 100 N/cm.sup.2. After a specified time for the bond to take (72 hours at room temperature, unless otherwise stated), the test elements prepared in this way are suspended, by one steel plaque region protruding beyond the test specimen, on a shear test measurement area, in such a way that the longitudinal direction of the steel plaques points downward, and the region of the other steel plaque that protrudes beyond the test specimen is loaded, at a specified temperature, with a selected weight (measurements at room temperature and with 20 N load and also at 70 C. and with 10 N load; see details in the respective table). Test conditions: standard conditions, 50% relative humidity.

(77) An automatic clock then determines the time elapsing until failure of the test specimens, in minutes (the steel plaque under load drops off).

(78) V. Peel Strength (Peel Adhesion) PA

(79) A strip of the (pressure sensitive) adhesive tape under investigation is bonded in a defined width (standard: 20 mm) to the respective test substrate (in the case of steel, the substrate is of stainless steel 302 according to ASTM A 666; 50 mm125 mm1.1 mm; bright annealed surface; surface roughness Ra=5025 nm average arithmetic deviation from the baseline) by being rolled down ten times with a 5 kg steel roller. Double-sided adhesive tapes are reinforced on the reverse with an unplasticized PVC film 36 m thick. Identical samples are produced and are alternatively provided for immediate measurement, stored for 3 days and then measured, or stored for 14 days and then measured.

(80) The prepared plate is clamped (fixed) into the testing apparatus, and the adhesive strip is peeled from the plate via its free end in a tensile testing machine at a peel angle of 90 and at a speed of 300 mm/min in the longitudinal direction of the adhesive tape. The force necessary for performing this operation is recorded. The results of the measurements are reported in N/cm (force standardized to the particular distance of bond parted) and are averaged over three measurements. All of the measurements are carried out in a conditioned chamber at 23 C. and 50% relative humidity.

(81) VI. Microshear Test

(82) This test serves for the accelerated testing of the shear strength of adhesive tapes under temperature load.

(83) Sample Preparation for Microshear Test:

(84) An adhesive tape (length about 50 mm, width 10 mm) cut from the respective sample specimen is bonded to a steel test plate, cleaned with acetone, so that the steel plate protrudes beyond the adhesive tape to the right and left, and so that the adhesive tape protrudes beyond the test plate by 2 mm at the top edge. The bond area of the sample in terms of height.Math.width=13 mm.Math.10 mm. The bond site is subsequently rolled down six times with a 2 kg steel roller at a speed of 10 m/min. The adhesive tape is reinforced flush with a stable adhesive strip which serves as a support for the travel sensor. The sample is suspended vertically by means of the test plate.

(85) Microshear Test:

(86) The sample specimen under measurement is loaded at the bottom end with a 100 g weight. The test temperature is 40 C., the test time 30 minutes (15 minutes of loading and 15 minutes of unloading). The shear travel after the specified test duration at constant temperature is reported as the result, in m, as both the maximum value [max; maximum shear travel as a result of 15-minute loading]; and the minimum value [min; shear travel (residual deflection) 15 minutes after unloading; on unloading there is a backward movement as a result of relaxation]. Likewise reported is the elastic component in percent [elast; elastic component=(maxmin).Math.100/max].

(87) VII. Dynamic Shear Strength:

(88) A square of adhesive transfer tape with an edge length of 25 mm is bonded between two steel plates with overlap and the bond is pressed down at 0.9 kN (force P) for 1 minute. Following storage for 24 hours, the assembly is parted in a tensile testing machine from Zwick, at 50 mm/min and at 23 C. and 50% relative humidity, in such a way that the two steel plates are pulled apart at an angle of 180. The maximum force is ascertained, in N/cm.sup.2.

(89) VIII Probe Tack Test:

(90) The probe tack is measured according to ASTM D2979-01. A steel test plate is cleaned with acetone and then conditioned at room temperature for 30 minutes. After that the sample is bonded in the form of a transfer tape, without bubbles and in a defined manner, to the plate, by rolling down three times with a 2 kg roller at a speed of 150 mm/s. To cause the adhesive strip to develop adhesion to the substrate, the plate is stored in a controlled-climate chamber at 23 C. and 50% relative humidity for 12 hours. During this time, the surface for measurement must be lined, with a release paper, for example. The tack die (cylindrical form, diameter 6 mm, stainless steel) used to perform the measurement is cleaned with acetone and conditioned at room temperature for 30 minutes. The release paper is not removed from the adhesive strip until immediately before the measurement. Prior to measurement using the Texture Analyser TA.XT plus (Stable Micro Systems, Ltd.), the force, with a 2 kg weight, and the measuring distance are calibrated. A total of 5 to 10 individual measurements are carried out per sample, and the average is formed in each case.

(91) Parameters: Preliminary speed: 1 mm/s, testing speed: 0.01 mm/s, trigger force: 0.005 N, removal speed: 10 mm/s, contact time: 1 s, pressing force: 0.27 N.

(92) For evaluating the specimens, only the maximum force at the first force peak is reported below.

(93) TABLE-US-00001 TABLE 1 Raw materials used: Chemical compound Trade name Manufacturer CAS No. Bis(4-tert-butylcyclohexyl) Perkadox 16 Akzo Nobel 15520-11-3 peroxydicarbonate 2,2-Azobis(2-methylbutyronitrile) Vazo 67 DuPont 13472-08-7 3,4-Epoxycyclohexylmethyl S-100 Synasia 82428-30-6 methacrylate 3-Methacryloyloxypropyl- Dynasylan MEMO Evonik 2530-85-0 trimethoxysilane 3-Methacryloyloxypropylmethyl- KBE-502 Shin-Etsu 65100-04-1 diethoxysilane 3-Glycidyloxypropyltriethoxysilane Dynasylan GLYEO Evonik 2602-34-8 Silane-terminated polyether MS Polymer S303H Kaneka 75009-88-0 (3,4-Epoxycyclohexane)methyl Uvacure 1500 Cytec 2386-87-0 3,4-epoxycyclohexylcarboxylate Triarylsulfonium via Sigma-Aldrich hexafluoroantimonate

(94) Preparation of Base Polymer Ac1.

(95) A reactor conventional for radical polymerizations was charged with 30.0 kg of 2-ethylhexyl acrylate, 30.0 kg of butyl acrylate, 5.0 kg of 3,4-epoxycyclohexylmethyl methacrylate, 10.0 kg of 3-methacryloyloxypropyltrimethoxysilane, 25.0 kg of N-vinylcaprolactam, and 66.7 kg of acetone/isopropanol (96:4). After nitrogen gas had been passed through the reactor for 45 minutes with stirring, the reactor was heated up to 58 C. and 50 g of Vazo 67 in solution in 500 g of acetone were added. The external heating bath was subsequently heated to 70 C. and the reaction was carried out constantly at this external temperature. After 1 hour a further 50 g of Vazo 67 in solution in 500 g of acetone were added, and after 2 hours the batch was diluted with 10 kg of acetone/isopropanol mixture (96:4). After 5.5 hours, 150 g of Perkadox 16 in solution in 500 g of acetone were added; after 6 hours 30 minutes, the batch was again diluted with 10 kg of acetone/isopropanol mixture (96:4). After 7 hours, a further 150 g of Perkadox 16 in solution in 500 g of acetone were added, and the heating bath was set to a temperature of 60 C.

(96) After a reaction time of 22 hours, the polymerization was discontinued and the batch was cooled to room temperature. The product had a solids content of 50.1% and was dried. The resulting polyacrylate had a K value of 69.8, a weight-average molecular weight Mw of 10 275 000 g/mol and a number-average molecular weight Mn of 38 500 g/mol.

(97) Preparation of Base Polymer Ac2

(98) A reactor conventional for radical polymerizations was charged with 35.0 kg of 2-ethylhexyl acrylate, 20.0 kg of butyl acrylate, 10.0 kg of 3,4-epoxycyclohexylmethyl methacrylate, 20.0 kg of 3-methacryloyloxypropylmethyldiethoxysilane, 15.0 kg of N-vinylpyrrolidone, and 66.7 kg of acetone/isopropanol (96:4). After nitrogen gas had been passed through the reactor for 45 minutes with stirring, the reactor was heated up to 58 C. and 50 g of Vazo 67 in solution in 500 g of acetone were added. The external heating bath was subsequently heated to 75 C. and the reaction was carried out constantly at this external temperature. After 1 hour a further 50 g of Vazo 67 in solution in 500 g of acetone were added, and after 4 hours the batch was diluted with 12.1 kg of acetone/isopropanol mixture (96:4).

(99) After 5 hours and again after 7 hours, initiation was repeated with 150 g of Perkadox 16 each time, in solution each time in 500 g of acetone. After a reaction time of 22 hours, the polymerization was discontinued and the batch was cooled to room temperature. The product had a solids content of 50.5% and was dried. The resulting polyacrylate had a K value of 68.5, a weight-average molecular weight Mw of 10 900 000 g/mol and a number-average molecular weight Mn of 20 100 g/mol.

(100) Preparation of Base Polymer Ac3

(101) A reactor conventional for radical polymerizations was charged with 30.0 kg of 2-ethylhexyl acrylate, 20.0 kg of butyl acrylate, 20.0 kg of 3,4-epoxycyclohexylmethyl methacrylate, 10.0 kg of 3-methacryloyloxypropylmethyldiethoxysilane, 20.0 kg of N-vinylpyrrolidone, and 66.7 kg of acetone/isopropanol (96:4). After nitrogen gas had been passed through the reactor for 45 minutes with stirring, the reactor was heated up to 58 C. and 50 g of Vazo 67 in solution in 500 g of acetone were added. The external heating bath was subsequently heated to 75 C. and the reaction was carried out constantly at this external temperature.

(102) After 1 hour a further 50 g of Vazo 67 in solution in 500 g of acetone were added, and after 4 hours the batch was diluted with 12.1 kg of acetone/isopropanol mixture (96:4).

(103) After a reaction time of 22 hours, the polymerization was discontinued and the batch was cooled to room temperature. The product had a solids content of 50.1% and was dried. The resulting polyacrylate had a K value of 55.5, a weight-average molecular weight Mw of 1 900 000 g/mol and a number-average molecular weight Mn of 28 200 g/mol.

(104) Preparation of Comparative Polymer CA4 (No Alkoxysilane-Modified (Meth)Acrylic Ester)

(105) A reactor conventional for radical polymerizations was charged with 35.0 kg of 2-ethylhexyl acrylate, 35.0 kg of butyl acrylate, 5.0 kg of 3,4-epoxycyclohexylmethyl methacrylate, 25.0 kg of N-vinylcaprolactam, and 66.7 kg of acetone/isopropanol (96:4). After nitrogen gas had been passed through the reactor for 45 minutes with stirring, the reactor was heated up to 58 C. and 50 g of Vazo 67 in solution in 500 g of acetone were added. The external heating bath was subsequently heated to 70 C. and the reaction was carried out constantly at this external temperature. After 1 hour a further 50 g of Vazo 67 in solution in 500 g of acetone were added, and after 2 hours the batch was diluted with 10 kg of acetone/isopropanol mixture (96:4). After 5.5 hours, 150 g of Perkadox 16 in solution in 500 g of acetone were added; after 6 hours 30 minutes, the batch was again diluted with 10 kg of acetone/isopropanol mixture (96:4). After 7 hours, a further 150 g of Perkadox 16 in solution in 500 g of acetone were added, and the heating bath was set to a temperature of 60 C.

(106) After a reaction time of 22 hours, the polymerization was discontinued and the batch was cooled to room temperature. The product had a solids content of 50.2% and was dried. The resulting polyacrylate had a K value of 70.0, a weight-average molecular weight Mw of 11 050 000 g/mol and a number-average molecular weight Mn of 35 700 g/mol.

(107) Preparation of Comparative Polymer CA5 (without N-Vinyl Lactam)

(108) A reactor conventional for radical polymerizations was charged with 40.0 kg of 2-ethylhexyl acrylate, 40.0 kg of butyl acrylate, 10.0 kg of 3,4-epoxycyclohexylmethyl methacrylate, 10.0 kg of 3-methacryloyloxypropyltrimethoxysilane, and 66.7 kg of acetone/isopropanol (96:4). After nitrogen gas had been passed through the reactor for 45 minutes with stirring, the reactor was heated up to 58 C. and 50 g of Vazo 67 in solution in 500 g of acetone were added. The external heating bath was subsequently heated to 70 C. and the reaction was carried out constantly at this external temperature. After 1 hour a further 50 g of Vazo 67 in solution in 500 g of acetone were added, and after 2 hours the batch was diluted with 10 kg of acetone/isopropanol mixture (96:4). After 5.5 hours, 150 g of Perkadox 16 in solution in 500 g of acetone were added; after 6 hours 30 minutes, the batch was again diluted with 10 kg of acetone/isopropanol mixture (96:4). After 7 hours, a further 150 g of Perkadox 16 in solution in 500 g of acetone were added, and the heating bath was set to a temperature of 60 C.

(109) After a reaction time of 22 hours, the polymerization was discontinued and the batch was cooled to room temperature. The product had a solids content of 50.8% and was dried. The resulting polyacrylate had a K value of 56.6, a weight-average molecular weight Mw of 1 420 000 g/mol and a number-average molecular weight Mn of 15 000 g/mol.

Examples

(110) Production of Pressure Sensitive Adhesives PSA1 to PSA9 and of Comparative Adhesives CPSA10 to CPSA21.

(111) TABLE-US-00002 TABLE 2 Adhesive-specific details Epoxy monomer/ Sinale additive/ concentration concentration Name Base polymer [phr] [phr] PSA1 Ac1 PSA2 Ac1 Uvacure 1500 (2.5) PSA3 Ac1 Uvacure 1500 (5) PSA4 Ac2 PSA5 Ac2 Uvacure 1500 (2.5) PSA6 Ac2 Uvacure 1500 (5) PSA7 Ac3 PSA8 Ac3 Uvacure 1500 (2.5) PSA9 Ac3 Uvacure 1500 (5) CPSA10 CA4 CPSA11 CA4 Uvacure 1500 (2.5) CPSA12 CA4 GLYEO (10) CPSA13 CA4 Uvacure 1500 (2.5) GLYEO (10) CPSA14 CA4 S303H (10) CPSA15 CA4 Uvacure 1500 (2.5) S303H (10) CPSA16 CA5 CPSA17 CA5 Uvacure 1500 (2.5) CPSA18 CA5 GLYEO (10) CPSA19 CA5 Uvacure 1500 (2.5) GLYEO (10) CPSA20 Ac1 GLYEO (10) CPSA21 Ac1 S303H (10)

(112) The initiator was always added in the dark and in solution in acetone to the adhesive formulation, which was subsequently mixed thoroughly with vigorous stirring. The examples below each contain 1.35 wt % of triarylsulfonium hexafluoroantimonate, based on the polymer.

(113) The prepared formulation was diluted to a solids content of 30% with acetone and then coated from solution onto a siliconized release film (50 m polyester) (coating speed 2.5 m/min, drying tunnel 15 m, temperatures zone 1: 40 C., zone 2: 70 C., zone 3: 95 C., zone 4: 105 C.). The coat weight in each case was 100 g/m.sup.2. No difference was observed in terms of product properties between the drying at the above-stated temperatures or a much slower drying at room temperature.

(114) TABLE-US-00003 TABLE 3 Technical adhesive results without UV irradiation Peel Peel Peel Pressure adhesion adhesion adhesion sensitive steel glass wet glass .sup.a) Holding power adhesive [N/cm] [N/cm] [N/cm] [min] .sup.b) PSA1 4.6 2.1 1.9 1500 PSA2 5.2 2.3 2.0 1200 PSA3 5.3 2.2 1.9 1180 PSA4 4.4 2.0 2.0 1450 PSA5 5.6 2.2 2.1 1080 PSA6 6.3 2.3 2.2 1020 PSA7 5.2 2.8 2.7 1700 PSA8 6.1 2.9 2.7 1560 PSA9 6.5 2.9 2.8 1640 CPSA10 5.2 0.8 0.2 1600 CPSA11 6.6 0.9 0.2 1230 CPSA12 6.9 2.2 1.1 150 CPSA13 7.0 2.2 1.1 <10 CPSA14 6.2 1.9 0.9 220 CPSA15 6.6 2.2 1.0 160 CPSA16 4.8 0.6 0.2 600 CPSA17 4.9 0.6 0.2 480 CPSA18 5.2 1.9 1.1 <10 CPSA19 5.2 2.0 1.2 <10 CPSA20 5.2 2.5 2.4 780 CPSA21 5.1 2.7 2.5 920 .sup.a) The glass substrates were stored in deionized water at room temperature for 24 hours, only taken from the water bath shortly before measurement, conditioned in the air for 10 minutes and also bonded in the wet state. .sup.b) In the absence of any details regarding the fracture mode, the adhesive undergoes cohesive failure.

(115) In order to assess the suitability of the specimens as PSAs, prior to the UV irradiation, the peel adhesion on steel, glass, and wet glass, and also the static holding power, were determined at room temperature. It is found that all of the structural PSAs of the invention, and the formulations with an epoxy monomer as well (PSA1 to PSA9), exhibit peel adhesions comparable with those of a typical acrylate PSA, and also exhibit good cohesion, the latter being achievable in spite of the absence of an additional chemical crosslinker. All of the comparative PSAs do show partially comparable peel adhesions on glass, but the peel adhesion on wet glass collapses drastically in the cases of CPSA10 to CPSA19. The use of epoxy monomers in the case of the comparative PSA results generally in somewhat higher peel adhesions on glass, and in a significant reduction in the cohesion (CPSA11 and CPSA17). The same is true of silane additives which are not bonded to the polymer backbone (CPSA12 to CPSA15 and also CPSA18 to CPSA19). In comparative examples CPSA20 and CPSA21, the inventive polymer Ac1 is likewise mixed with silanes. The peel adhesions are comparable with those of the inventive examples, but again there is a much lower cohesion, and so in these cases a preliminary fixing of the components to be bonded is not ensured, and/or the bond would fail without fixing following UV activation until the attainment of the maximum degree of crosslinking, because of the lack of cohesion.

(116) UV Crosslinking of Structural Pressure Sensitive Adhesives PSA1 to PSA9 and of Comparative Adhesives CPSA1.0 to CPSA21

(117) The adhesive tape specimens produced before, with a thickness of 100 m, were each applied without bubbles to a steel plate and to a wet glass plate, respectively. By regulating the lamp power and the speed of travel of the conveyor belt, it was possible to vary the dose, with the optimum dose amounting in each case to 80 mJ/cm.sup.2. Following irradiation of the open side, a further steel plate or wet glass plate, respectively, was adhered to the previously irradiated surface, in accordance with measurement method VII, within 30 seconds. When the time between UV irradiation and bonding was longer than five minutes, the surface had already undergone such severe crosslinking that the adhesion on the steel plate was no longer sufficient.

(118) TABLE-US-00004 TABLE 4 Technical adhesive properties after UV crosslinking Microshear Dyn. shear Pressure Microshear test elast. Probe Dyn. shear strength sensitive test max comp. tack strength steel wet glass adhesive [m] [%] [N].sup.c) [N/cm.sup.2].sup.d) [N/cm.sup.2].sup.a,d) PSA1 57 57 2.5 120 75 PSA2 79 72 2.3 141 81 PSA3 79 75 2.2 132 (A) 82 (A) PSA4 58 63 2.7 132 99 PSA5 45 88 2.7 156 120 PSA6 39 98 1.8 110 (A) 96 (A) PSA7 74 68 2.2 128 81 PSA8 66 78 1.3 135 95 PSA9 62 85 1.3 142 96 CPSA10 80 63 2.2 105 10 CPSA11 65 85 1.9 115 8 CPSA12 78 65 2.1 110 30 CPSA13 62 79 1.8 112 51 CPSA14 86 62 2.3 86 22 CPSA15 77 80 1.9 99 26 CPSA16 68 65 1.4 68 69 CPSA17 58 84 1.2 52 (A) 20 (A) CPSA18 78 59 1.4 48 72 CPSA19 61 78 1.2 50 (A) 25 (A) CPSA20 63 55 2.6 89 69 CPSA21 75 48 2.4 67 21 .sup.a)The glass substrates were stored in deionized water at room temperature for 24 hours, only taken from the water bath shortly before measurement, conditioned in the air for 10 minutes and also bonded in the wet state. .sup.c)The measurements were made as per measurement method VIII, with the additional feature that prior to the measurements, the sample was irradiated with UV as described above and the measurement took place after five minutes. .sup.d)In the absence of any details regarding the fracture mode, the adhesive undergoes cohesive failure. A = adhesive failure.

(119) It can be seen from the microshear travel values that all of the PSA examples are crosslinked by the UV irradiation; in the case of the additional boost in cohesion through the use of epoxy monomers, the crosslinking is in some cases so strong that there is adhesive failure in the dynamic shear test. The inventive examples (PSA1 and PSA9), even after irradiation, exhibit not only good adhesive properties, determined by probe tack measurement, but also very good dynamic shear strengths, including particularly on wet glass. The comparative examples with the base polymer CA4 (CPSA10 to CPSA15) exhibit only very low dynamic shear strengths on wet glass, owing to the absence of the silane-modified acrylate monomer. The use of a silane which can be incorporated into the network through the cationic crosslinking (CPSA 12 and CPSA13) does produce a slight improvement in the dynamic shear strength, but the properties of the noncrosslinked PSA were not good. The use of a polymeric silane not bonded to the network exhibits an impairment in the dynamic shear strength on steel and a slight improvement on wet glass, but even in these examples the properties of the noncrosslinked systems were not satisfactory. The same results were obtained when the base polymer was changed. From comparative examples CPSA16 to CPSA19, however, it is apparent that the absence of an N-vinyl-substituted lactam comonomer leads to a drastic reduction in the adhesion. The admixing of further silanes to the inventive PSA Ac1 leads to a reduced dynamic shear strength.