Rotary machine
10900988 ยท 2021-01-26
Assignee
Inventors
- Michiharu YAMAMOTO (Aichi, JP)
- Tomohiko NAGAO (Aichi, JP)
- Takeshi Kawano (Aichi, JP)
- Koei Gemba (Aichi, JP)
Cpc classification
F01D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G01B7/30
PHYSICS
F01D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a rotary machine in which the output of a magnetic sensor is hardly lowered even if the rotation speed of a rotor becomes high. The rotary machine includes a rotor, a housing, a magnet, and a magnetic sensor. The rotor axially rotates around a rotation axis. The housing is formed of a conductive material and contains the rotor. The magnet is attached to the rotor such that an arrangement direction of a pair of magnetic poles is in a radial direction of the rotor. The magnetic sensor is attached to the housing. The magnetic sensor detects a time variation of a magnetic field generated from the magnet to detect the rotation speed of the rotor. The magnetic sensor is located on the outside than the magnet in the radial direction. The magnetism sensing direction of the magnetic sensor is orthogonal to the radial direction.
Claims
1. A rotary machine comprising: a rotor configured to axially rotate around a rotation axis; a housing formed of a conductive material and containing the rotor; a magnet attached to the rotor such that an arrangement direction of at least a pair of magnetic poles is in a radial direction of the rotor; and a magnetic sensor attached to the housing and configured to detect a time variation of a magnetic field generated from the magnet to thereby detect a rotation speed of the rotor, wherein the magnetic sensor is arranged on the outside than the magnet in the radial direction, and wherein the magnetic sensor is arranged on the outside than both sides of the magnet in the axial direction and a magnetism sensing direction of the magnetic sensor is orthogonal to the radial direction such that a magnetic field of the magnet and another magnetic field caused by an eddy current are not cancelled with each other.
2. The rotary machine according to claim 1, wherein the magnetic sensor is arranged at a position apart from the magnet by a prescribed distance in an axial direction of the rotor.
3. The rotary machine according to claim 1, wherein the magnetic sensor is located on the inside than an intermediate position between an exterior surface and an interior surface of the housing in the radial direction.
4. The rotary machine according to claim 2, wherein the magnetic sensor is located on the inside than an intermediate position between an exterior surface and an interior surface of the housing in the radial direction.
5. The rotary machine according to claim 1, wherein the housing has a recessed part recessively formed inward in the radial direction from the exterior surface of the housing, and the magnetic sensor is arranged in the recessed part.
6. The rotary machine according to claim 2, wherein the housing has a recessed part recessively formed inward in the radial direction from the exterior surface of the housing, and the magnetic sensor is arranged in the recessed part.
7. The rotary machine according to claim 3, wherein the housing has a recessed part recessively formed inward in the radial direction from the exterior surface of the housing, and the magnetic sensor is arranged in the recessed part.
8. The rotary machine according to claim 4, wherein the housing has a recessed part recessively formed inward in the radial direction from the exterior surface of the housing, and the magnetic sensor is arranged in the recessed part.
9. The rotary machine according to claim 1, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
10. The rotary machine according to claim 2, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
11. The rotary machine according to claim 3, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
12. The rotary machine according to claim 4, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
13. The rotary machine according to claim 5, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
14. The rotary machine according to claim 6, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
15. The rotary machine according to claim 7, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
16. The rotary machine according to claim 8, wherein two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
17. The rotary machine according to claim 1, wherein the rotary machine is used as a turbocharger, the rotor is a compressor wheel of the turbocharger, the housing is a compressor housing containing the compressor wheel, and the magnetic sensor is attached to the compressor housing.
18. The rotary machine according to claim 1, wherein the magnetic sensor is a magneto-impedance sensor.
19. The rotary machine according to claim 1, wherein the magnet is attached to the rotation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
(27) The magnetic sensor is preferably arranged at a position apart from the magnet by a prescribed distance in an axial direction of the rotor.
(28) Part of the magnetic field generated from the magnet flows in the direction orthogonal to the radial direction inside the housing at the position apart from the magnet in the axial direction (refer to
(29) Further, the magnetic sensor is preferably located on the inside than an intermediate position between an exterior surface and an interior surface of the housing in the radial direction.
(30) In this case, the magnetic sensor can be closer to the magnet. Thus, the output of the magnetic sensor can be increased. Accordingly, the rotation speed of the rotor can be detected more accurately.
(31) Still further, it is preferable that the housing has a recessed part recessively formed inward in the radial direction from the exterior surface of the housing, and the magnetic sensor is arranged in the recessed part.
(32) In this case, when manufacturing the rotary machine, the magnetic sensor can be easily disposed inside the housing from the outside of the housing. In this way, the rotary machine can be readily manufactured. In addition, when the magnetic sensor is disposed in the recessed part, the magnetic sensor can be arranged close to the magnet. Therefore, the output of the magnetic sensor can be increased to thereby detect the rotation speed of the rotor accurately.
(33) Still further, it is preferable that two or more of the magnetic sensors are provided, which differ from each other in output corresponding to the magnetic field generated from the magnet so that the difference of outputs between the two magnetic sensors is used to detect the rotation speed of the rotor.
(34) In this case, it hardly suffers from influence of disturbance magnetic field, so that the rotation speed of the rotor can be measured more accurately. Specifically, even if the disturbance magnetic field acts on the two magnetic sensors from the outside of the rotary machine, the outputs based on this disturbance magnetic field are almost the same between the two magnetic sensors. Therefore, influence of the disturbance magnetic field can be eliminated from the output by calculating the difference between the outputs of the two magnetic sensors. Consequently, it becomes easy to accurately detect the time variation of the magnetic field of the magnet, which makes it possible to detect the rotation speed of the rotor more accurately.
(35) Still further, it is preferable that the rotary machine is used as a turbocharger, the rotor is a compressor wheel of the turbocharger, the housing is a compressor housing containing the compressor wheel, and the magnetic sensor is attached to the compressor housing.
(36) In this case, it becomes possible to measure the rotation speed of the compressor wheel accurately. In addition, because the compressor housing is an intake side housing of a turbocharger, the temperature is lower than that of a turbo housing that is an exhaust side housing. Therefore, by attaching the magnetic sensor to the compressor housing, the magnetic sensor can be prevented from having a high temperature to thereby prevent shortening of the life of the magnetic sensor.
(37) Still further, the magnetic sensor is preferably a magneto-impedance sensor.
(38) A magneto-impedance sensor (hereinafter, also referred to as an MI sensor) has high sensitivity for detecting magnetism and is also excellent in high-speed response. Therefore, although other-type magnetic sensors also can be used, particularly in the case of high-speed rotation at 10000 rpm or higher, by using an MI sensor, time variation of the magnetic field of the magnet can be accurately detected, so that the rotation speed of the rotor can be accurately detected.
(39) Still further, the magnet is preferably attached to the rotation axis.
(40) When the magnet is attached to the rotation axis, the magnet is hardly affected by a centrifugal force accompanied with the rotation of the rotor. Accordingly, any failure, for example, dropping of the magnet by the centrifugal force, etc. can be prevented.
Embodiment 1
(41) An embodiment of the rotary machine will be explained with reference to
(42) The magnet 4 is attached to the rotor 2 in such a manner that the arrangement direction of a pair of magnetic poles is in a radial direction of the rotor 2. The magnetic sensor 5 is attached to the housing 3. The magnetic sensor 5 detects time variation of the magnetic field generated from the magnet 4. In this way, it is configured to detect rotation speed of the rotor 2.
(43) The magnetic sensor 5 is arranged on the outside than the magnet 4 in the radial direction.
(44) The magnetism sensing direction of the magnetic sensor 5 is orthogonal to the radial direction.
(45) As shown in
(46) The rotor 2 of the present embodiment is the compressor wheel 2a of the turbocharger 1a. And, the housing 3 of the present embodiment is the compressor housing 3a. The magnetic sensor 5 is attached to the compressor housing 3a. The compressor housing 3a is made of aluminum.
(47) When exhaust gas 18 is discharged from the engine not shown in the figure, the turbo wheel 11 rotates. Accompanying the rotation, the compressor wheel 2a also rotates. Accordingly, air 17 is sucked from the air inlet 30 and fed to the engine.
(48) The magnet 4 of the present embodiment is attached such that the center coincides with the rotation axis A of the compressor wheel 2a. The magnet 4 of the present embodiment is a nut that has been magnetized (magnetized nut). Using this magnetized nut, the compressor wheel 2a is tightened to the turbo shaft 13.
(49) As shown in
(50) As shown in
(51) When the rotor 2 rotates, the magnet 4 also rotates. Thus, the magnetic field that is generated from the magnet 4 and acts on the housing 3 varies with time. Accordingly, as shown in
(52) Experiments to confirm the effects of the present embodiment were conducted. Firstly, the rotary machine 1 shown in
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(54) Operational effects of the present invention will be explained. As shown in
(55) According to such a configuration, as shown in
(56) Further, as shown in
(57) As shown in
(58) Further, as shown in
(59) According to such a configuration, the magnetic sensor 5 can be closer to the magnet 4. Thus, the output of the magnetic sensor 5 can be increased. Consequently, the rotation speed of the rotor 2 can be detected more accurately.
(60) Still further, as shown in
(61) Therefore, when manufacturing the rotary machine 1, the magnetic sensor 5 can be easily disposed inside the housing 3 from the outside of the housing 3. In this way, it becomes possible to readily manufacture the rotary machine 1. In addition, when the magnetic sensor 5 is disposed in the recessed part 33, the magnetic sensor 5 can be made close to the magnet 4. Therefore, the output of the magnetic sensor 5 can be increased to thereby detect the rotation speed of the rotor 2 accurately.
(62) Still further, as shown in
(63) Thus, it becomes possible to measure the rotation speed of the compressor wheel 2a accurately. In addition, because the compressor housing 3a is an intake side housing 3 of a turbocharger 1a, the temperature is lower than that of a turbo housing 12 that is an exhaust side housing. Therefore, by attaching the magnetic sensor 5 to the compressor housing 3a, the magnetic sensor 5 can be prevented from having a high temperature to thereby prevent shortening of the life of the magnetic sensor 5.
(64) Still further, the magnetic sensor 5 of the present embodiment is an MI sensor.
(65) An MI sensor is excellent both in sensitivity for detecting magnetism and response speed. Therefore, even in the case of high-speed rotation exceeding 10000 rpm, by using an MI sensor, time variation of the magnetic field of the magnet 4 can be accurately detected, so that the rotation speed of the rotor 2 can be accurately detected.
(66) Still further, as shown in
(67) When the magnet 4 is attached to the rotation axis A in such a manner, the magnet 4 is hardly affected by a centrifugal force accompanied with the rotation of the rotor 2. Accordingly, any failure, for example, dropping of the magnet 4 by the centrifugal force, etc. can be prevented.
(68) As mentioned above, the present embodiment can provide a rotary machine in which the output of the magnetic sensor is hardly lowered even if the rotation speed of the rotor becomes high.
(69) It is noted that the rotary machine 1 of the present embodiment is the turbocharger 1a, however, the present invention is not limited thereto. For example, the rotary machine 1 can also be applied to some other type of turbo, air motor, and the like. In addition, in the present embodiment, the magnetism sensing direction of the magnetic sensor 5 is in the axial direction of the rotor 2 (X direction: refer to
(70) Still further, the present embodiment uses the magnet 4 equipped with a pair of magnetic poles, however, the present invention is not limited to this configuration. In other words, the magnet 4 equipped with two or more pair of magnetic poles can be used. Accordingly, the magnet 4 can be attached to the rotor 2 such that each of plural pairs of magnetic poles is in the radial direction.
(71) In the following embodiments, the reference numbers which are used in the figures and are the same as were used in Embodiment 1 indicate the same structural elements, etc. as were used in Embodiment 1, except as otherwise shown.
Embodiment 2
(72) The present embodiment is an example in which the shape of the housing 3 is modified. As shown in
(73) In the present embodiment, the magnetic sensor 5 is disposed such that the magnetism sensing direction of the magnetic sensor 5 is in the axial direction (X direction) of the rotor 2, in the same way as in Embodiment 1. Further, the magnetic sensor 5 is located on the inside than an intermediate position M between the exterior surface 31 and the interior surface 32 of the housing 3 in the radial direction.
(74) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 1.
Embodiment 3
(75) The present embodiment is an example in which the arrangement position of the magnetic sensor 5 is modified. As shown in
(76) In addition, the housing 3 has the recessed part 33 formed therein. The magnetic sensor 5 is disposed in the recessed part 33. The magnetic sensor 5 is located on the inside than the intermediate position M between the exterior surface 31 and the interior surface 32 of the housing 3 in the radial direction.
(77) Also in the case configured as mentioned above, it becomes easy for the magnetic field H of the magnet 4 to act on the magnetic sensor 5 in the magnetism sensing direction in the same way as in Embodiment 1. Therefore, the output of the magnetic sensor 5 can be increased.
(78) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 1.
Embodiment 4
(79) The present embodiment is an example in which the arrangement position of the magnetic sensor 5 is modified. As shown in
(80) As shown in
(81) Here, as shown in
Embodiment 5
(82) The present embodiment is an example in which the shape of the housing 3 and the attached position of the magnetic sensor 5 are modified. As shown in
(83) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 1.
Embodiment 6
(84) The present embodiment is a modified example in which the number of the magnetic sensor 5 is changed. As shown in
(85) In some cases, another component that generates a disturbance magnetic field is disposed around the rotary machine 1. For example, when the rotary machine 1 is applied to a turbocharger, another component that generates a disturbance magnetic field is provided inside the engine room. When the magnetic sensor 5 suffers from influence of the disturbance magnetic field, there occurs a possibility that the rotation speed of the rotor 2 cannot be measured with satisfactory accuracy. So, in the present embodiment, the disturbance magnetic field is cancelled using the two magnetic sensors 5a and 5b. Specifically, as shown in
(86) Operational effects of the present embodiment will be explained. According to the abovementioned configuration, it is possible to leave the output based on the magnetic field of the magnet 4 from the outputs of the magnetic sensors 5a and 5b, which is required to detect the rotation speed, and to eliminate only the noise component based on the disturbance magnetic field. As a result, the rotation speed of the rotor 2 can be measured more accurately.
(87) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 1.
Embodiment 7
(88) The present embodiment is a modified example in which the arrangement positions of the two magnetic sensors 5a and 5b are changed. As shown in
(89) Thus configured, because the distance L from the magnet 4 is equal between the magnetic sensors 5a and 5b, the amplitudes of the outputs of the magnetic sensors 5a and 5b are equal to each other. However, because the phases of the outputs of the magnetic sensors 5a and 5b are different from each other, the output waveform having a certain amplitude obtained by eliminating the noise components that resulted from the disturbance magnetic field can be obtained by calculating the difference between the outputs of the two magnetic sensors 5a and 5b. By using this output waveform, the rotation speed of the rotor 2 can be accurately calculated.
(90) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 1.
Embodiment 8
(91) The present embodiment is a modified example in which the arrangement positions of the two magnetic sensors 5a and 5b are changed. As shown in
(92) Thus configured, because the distance L from the magnet 4 is equal between the magnetic sensors 5a and 5b, the amplitudes of the outputs of the magnetic sensors 5a and 5b are equal to each other. However, the phases of the outputs of the magnetic sensors 5a and 5b are deviated from each other by 180, therefore, by calculating the difference between the outputs of the two magnetic sensors 5a and 5b, the noise components that resulted from the disturbance magnetic field can be eliminated, and at the same time the resulting output after calculation is allowed to have an amplitude twice as large as the original amplitudes of the outputs of the magnetic sensors 5a and 5b. Accordingly, it becomes possible to measure the rotation speed of the rotor 2 more accurately.
(93) In addition, the present embodiment has the same configurations and operational effects as those in Embodiment 6.