Method of forming aligned patterns on mat

Abstract

A method of forming aligned patterns on a mat contains steps of: (1). providing a main die configured to mold a body on a substrate; (2). forming multiple patterns on the body so as to produce a decoration portion; (3). forming a toothed cutting line on the body by ways of the alignment mark line so as to form multiple connection units on which multiple patterns are formed respectively, thus producing the mat; and (4). aligning the multiple patterns on the mat so as to provide or design the decoration portion on the multiple patterns, wherein the mat is disassembled to multiple coupling parts, and the multiple coupling parts of the mat are connected with another mat, thus producing an expandable mat.

Claims

1. A method of forming aligned patterns on a mat comprising: (1). providing a main die configured to mold a body on a substrate; (2). forming multiple patterns on the body so as to produce a decoration portion; (3). forming a toothed cutting line on the body by ways of the alignment mark line so as to form multiple connection units on which multiple patterns are formed respectively, thus producing the mat; and (4). aligning the multiple patterns on the mat so as to provide or design the decoration portion on the multiple patterns, wherein the mat is disassembled to multiple coupling parts, and the multiple coupling parts of the mat are connected with another mat, thus producing an expandable mat.

2. The method as claimed in claim 1, wherein the decoration design is formed on the body in any one of a coating manner, a printing manner, and a transfer printing manner.

3. The method as claimed in claim 1, wherein a film is matingly adhered on the decoration design.

4. The method as claimed in claim 1, wherein the expandable mat are formed by the multiple patterns or other different patterns which are connected and aligned.

5. The method as claimed in claim 1, wherein an alignment mark line is formed around a peripheral side of the decoration portion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 is a flow chart of a method of forming aligned patterns on a mat according to a preferred embodiment of the present invention.

[0019] FIG. 2 is a schematic view showing a step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0020] FIG. 3 is a schematic view showing another step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0021] FIG. 4 is a schematic view showing another step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0022] FIG. 5 is a schematic view showing another step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0023] FIG. 6 is a schematic view showing another step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0024] FIG. 7 is a schematic view showing another step of the method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

[0025] FIG. 8 is a schematic view showing a conventional method of forming aligned patterns on the mat according to the preferred embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0026] With reference to FIGS. 1-7, a method of forming aligned patterns on a mat according to a preferred embodiment of the present invention comprises steps of:

[0027] (1). providing a main die 1 configured to mold a body 2 on a substrate 10, wherein a shape of the body 2 corresponds to the main die 1, as shown in FIG. 2, and the shape of the body 2 is quadrilateral (such as square);

[0028] (2). forming multiple patterns 3 or 5 on the body 2 so as to produce a decoration portion 20, wherein an alignment mark line A is formed around a peripheral side of the decoration portion 20 so that the decoration portion 20 is aligned with the alignment mark line A by using a laser ray before being molded, and the decoration portion 20 is located on a predetermined position of a tooth die 4, wherein a decoration design 3 is formed on the body 2 in any one of a coating manner, a printing manner, and a transfer printing manner, wherein a film 5 is matingly adhered on the decoration design 3 so as to protect the decoration portion 20 (as shown in FIG. 3) and to enhance a service life of the decoration portion 20;

[0029] (3). forming a toothed cutting line 41 on the body 2 by ways of the alignment mark line A so as to form multiple connection units 21 on which multiple patterns 31 are formed respectively, thus producing the mat 200 (as illustrated in FIG. 4);

[0030] (4). aligning the multiple patterns 3 on the mat 200 so as to provide or design the decoration portion 20 on the multiple patterns 3, as shown in FIGS. 5 and 6, wherein the mat 200 is disassembled to multiple coupling parts, and the multiple coupling parts of the mat 200 are connected with another mat 200, thus producing an expandable mat 300 on which multiple patterns 31 are aligned.

[0031] Thereby, the expandable mat 300 are formed by the multiple patterns 3 or other different patterns which are connected and aligned.

[0032] The main die 1 is configured to mold the body 2 on the substrate 10, the multiple patterns 3 or 5 are formed on the body 2 so as to produce the decoration portion 20, the alignment mark line A is formed around the peripheral side of the decoration portion 20 so that the decoration portion 20 is aligned with the alignment mark line A by using the laser ray before being molded, and the decoration design 3 is formed on the body 2, wherein the toothed cutting line 41 is formed on the body 2 by ways of the tooth die 4 so as to form multiple connection units 21 connected together, thus producing the mat 200. Preferably, the decoration design 3 is located on the mat 200, and multiple mats 200 are connected to produce the expandable mat 300.

[0033] While the preferred embodiments of the invention have been set forth for the purpose of disclosure, modifications of the disclosed embodiments of the invention as well as other embodiments thereof may occur to those skilled in the art. Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention