EPITAXIAL STRUCTURE OF N-FACE GROUP III NITRIDE, ACTIVE DEVICE, AND METHOD FOR FABRICATING THE SAME WITH INTEGRATION AND POLARITY INVERSION
20210013317 ยท 2021-01-14
Inventors
Cpc classification
H01L29/41766
ELECTRICITY
H01L29/66462
ELECTRICITY
H01L29/045
ELECTRICITY
H01L27/0883
ELECTRICITY
H01L21/8252
ELECTRICITY
H01L27/0629
ELECTRICITY
H01L29/778
ELECTRICITY
H01L27/0605
ELECTRICITY
H01L23/5389
ELECTRICITY
C30B25/183
CHEMISTRY; METALLURGY
International classification
H01L29/66
ELECTRICITY
H01L27/06
ELECTRICITY
H01L27/088
ELECTRICITY
C30B29/40
CHEMISTRY; METALLURGY
H01L29/778
ELECTRICITY
H01L23/538
ELECTRICITY
H01L21/8252
ELECTRICITY
Abstract
The present invention provides an epitaxial structure of N-face group III nitride, its active device, and the method for fabricating the same. By using a fluorine-ion structure in device design, a 2DEG in the epitaxial structure of N-face group III nitride below the fluorine-ion structure will be depleted. Then the 2DEG is located at a junction between a i-GaN channel layer and a i-Al.sub.yGaN layer, and thus fabricating GaN enhancement-mode AlGaN/GaN high electron mobility transistors (HEMTs), hybrid Schottky barrier diodes (SBDs), or hybrid devices. After the fabrication step for polarity inversion, namely, generating stress in a passivation dielectric layer, the 2DEG will be raised from the junction between the i-GaN channel layer and the i-Al.sub.yGaN layer to the junction between the i-GaN channel layer and the i-Al.sub.xGaN layer.
Claims
1. An epitaxial structure of N-face AlGaN/GaN, comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75.
2. The structure of claim 1, wherein an i-Al.sub.zGaN grading buffer layer is further disposed between said C-doped i-GaN layer and said i-Al.sub.yGaN layer and z=0.010.75.
3. The structure of claim 1, wherein the two-dimensional electron gas in said i-GaN channel layer is depleted below said fluorine-ion structure and the two-dimensional electron gas is located at the junction between said i-GaN channel layer and said i-Al.sub.yGaN layer.
4. A method for fabricating an enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said method comprising steps of: implanting fluorine ions into said i-Al.sub.xGaN layer (x=0.10.3) using fluorine-ion plasma under a specific electric field (or a specific voltage), and performing a 425 C. thermal treatment for 600 seconds for enabling said fluorine-ion structure to occupy stably the space inside said i-Al.sub.xGaN layer; and fabricating said first gate dielectric layer; defining the region for implanting fluorine ions into said i-Al.sub.xGaN layer using photolithography; generating said fluorine-ion plasma in the dry etching system or the ion implantation system using CF.sub.4; implanting fluorine ions into said i-Al.sub.xGaN layer (x=0.10.3) under a specific electric field (or a specific voltage); and performing a 425 C. thermal treatment for 600 seconds for enabling said fluorine-ion structure to occupy stably the space inside said i-Al.sub.xGaN layer; depositing a dielectric layer for forming said epitaxial structure of N-face AlGaN/GaN; using the photoresist for defining the region of said first gate dielectric layer by exposure and development; performing wet etching using buffered oxide etchant for removing said dielectric layer outside the region of said first gate dielectric layer, and reserving only the region for forming said first gate dielectric layer; and removing the photoresist by using photoresist stripper.
5. A method for fabricating a hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said method comprising steps of: implanting fluorine ions into said i-Al.sub.xGaN layer (x=0.10.3) using fluorine-ion plasma under a specific electric field (or a specific voltage), and performing a 425 C. thermal treatment for 600 seconds for enabling said fluorine-ion structure to occupy stably the space inside said i-Al.sub.xGaN layer; fabricating said first gate dielectric layer and a second gate dielectric layer; dividing said epitaxial structure of AlGaN/GaN into a left region and a right region; in said left region, forming an enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN and including said fluorine-ion structure for controlling the two-dimensional electron gas below said fluorine-ion structure to be depleted, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and in said right region, forming a depletion-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN, using the stress of said passivation dielectric layer to invert said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer and raise said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer, and including said second gate dielectric layer.
6. The method for fabricating a hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion using said structure of claim 5, further comprising steps of: using the metal vapor deposition and metal lift-off methods to form a first source electrode and a first drain electrode in said left region and a second source electrode and a second drain electrode in said right region; and performing a 700900 C. thermal treatment for 30 seconds for enabling said first source electrode, said first drain electrode, said second source electrode, and said second drain electrode to become ohmic-contact electrodes.
7. The method for fabricating a hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion using said structure of claim 6, further comprising a step of using the metal vapor deposition and metal lift-off methods to form a first gate electrode, a first source metal interconnect, a first drain metal interconnect, a second source metal interconnect, a second drain metal interconnect, and a second gate electrode; where said first gate electrode is located on said first gate dielectric layer; said first source metal interconnect is located on said first source electrode; said second gate electrode is located on said second gate dielectric layer; and said second drain metal interconnect is located on said second drain electrode.
8. A hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion fabricated by using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor comprising: said epitaxial structure of AlGaN/GaN, divided into a left region and a right region; an enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN, located in said left region, including said fluorine-ion structure, the two-dimensional electron gas below said fluorine-ion structure being depleted, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, and inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and a depletion-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN, located in said right region, and including a second gate dielectric layer.
9. The hybrid enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of claim 8, further comprising: a first gate electrode, formed on said first gate dielectric layer; a first source electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a first drain electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a second gate electrode, formed on said second gate dielectric layer; a second source electrode, formed in said right region of said epitaxial structure of AlGaN/GaN; a second drain electrode, formed in said right region of said epitaxial structure of AlGaN/GaN; a gate metal interconnect, coupled to said first electrode, and having a gate bonding pad; a first source metal interconnect, formed on said first source electrode, and having a source bonding pad; a first drain metal interconnect, formed on said first drain electrode; a second source metal interconnect, formed on said second source electrode; and a second drain metal interconnect, formed on said second drain electrode, and having a drain bonding pad; where said first gate electrode, said first gate metal interconnect, said first source metal interconnect, said first drain metal interconnect, said second gate electrode, said second gate metal interconnect, said second source metal interconnect, and said second drain metal interconnect are formed by primary metal coating; said first source metal interconnect and said second gate electrode are connected electrically; and said first drain metal interconnect and said second source metal interconnect are connected electrically.
10. A method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion by using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said method comprising steps of: implanting fluorine ions into said i-Al.sub.xGaN layer (x=0.10.3) using fluorine-ion plasma under a specific electric field (or a specific voltage), and performing a 425 C. thermal treatment for 600 seconds for enabling said fluorine-ion structure to occupy stably the space inside said i-Al.sub.xGaN layer; fabricating said first gate dielectric layer and an anode field-plate dielectric layer; dividing said epitaxial structure of AlGaN/GaN into a left region and a right region; in said left region, forming an enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN and including said fluorine-ion structure for controlling the two-dimensional electron gas below said fluorine-ion structure to be depleted, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and in said right region, forming an N-face AlGaN/GaN Schottky barrier diode with polarity inversion and having said anode field-plate dielectric layer, and using the stress of said passivation dielectric layer to invert said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer and raise said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer.
11. The method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion using said structure of claim 10, further comprising steps of: using the metal vapor deposition and metal lift-off methods to form a first source electrode and a first drain electrode in said left region and a cathode electrode in said right region; and performing a 700900 C. thermal treatment for 30 seconds for enabling said first source electrode, said first drain electrode, and said cathode electrode to become ohmic-contact electrodes.
12. The method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion using said structure of claim 11, further comprising a step of using the metal vapor deposition and metal lift-off methods to form a first gate electrode, a first source metal interconnect, a first drain metal interconnect, a cathode metal interconnect, and an anode metal interconnect; where said first gate electrode is located on said first gate dielectric layer; said first source metal interconnect is located on said first source electrode; and said anode metal interconnect is formed on said anode field-plate dielectric layer.
13. A hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion fabricated by using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said A hybrid N-face AlGaN/GaN Schottky barrier diode comprising: said epitaxial structure of AlGaN/GaN, divided into a left region and a right region; an enhancement-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN, located in said left region, including said fluorine-ion structure, the two-dimensional electron gas below said fluorine-ion structure being depleted, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, and inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and an N-face AlGaN/GaN Schottky barrier diode with polarity inversion, located in said right region, including an anode field-plate dielectric layer, and using the stress of said passivation dielectric layer to invert said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer and raise said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer.
14. The hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion of claim 13, further comprising: said epitaxial structure of AlGaN/GaN; a first gate electrode, formed on said first gate dielectric layer, and said first gate dielectric layer formed on said fluorine-ion structure; a first source electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a first drain electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a cathode electrode, formed in said right region of said epitaxial structure of AlGaN/GaN; a gate metal interconnect, coupled to said first gate electrode; a first source metal interconnect, formed on said first source electrode, and having a source bonding pad; a first drain metal interconnect, formed on said first drain electrode; a cathode metal interconnect, formed on said cathode electrode; and an anode metal interconnect, formed on said anode field-plate dielectric layer, and having an anode bonding pad; where said first gate electrode, said first gate metal interconnect, said first source metal interconnect, said first drain metal interconnect, said cathode metal interconnect, and said anode metal interconnect are formed by primary metal coating; said first drain metal interconnect and said cathode metal interconnect are connected electrically; and said first gate metal interconnect and said anode metal interconnect are connected electrically.
15. A method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion by using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said method comprising steps of: fabricating said first gate dielectric layer and an anode field-plate dielectric layer; dividing said epitaxial structure of AlGaN/GaN into a left region and a right region; in said left region, forming a depletion-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN and including said fluorine-ion structure for controlling the two-dimensional electron gas below said fluorine-ion structure to be depleted, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and in said right region, forming an N-face AlGaN/GaN Schottky barrier diode with polarity inversion and having said anode field-plate dielectric layer, and using the stress of said passivation dielectric layer to invert said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer and raise said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer.
16. The method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion using said structure of claim 15, further comprising steps of: using the metal vapor deposition and metal lift-off methods to form a first source electrode and a first drain electrode in said left region and a cathode electrode in said right region; and performing a 700900 C. thermal treatment for 30 seconds for enabling said first source electrode, said first drain electrode, and said cathode electrode to become ohmic-contact electrodes.
17. The method for fabricating a hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion using said structure of claim 16, further comprising a step of using the metal vapor deposition and metal lift-off methods to form a first gate electrode, a first source metal interconnect, a first drain metal interconnect, a cathode metal interconnect, and an anode metal interconnect; where said first gate electrode is located on said first gate dielectric layer; said first source metal interconnect is located on said first source electrode; and said anode metal interconnect is formed on said anode field-plate dielectric layer.
18. A hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion fabricated by using an epitaxial structure of N-face AlGaN/GaN, wherein said epitaxial structure of N-face AlGaN/GaN comprising: a substrate; a buffer layer (C-doped) layer on the substrate; a carbon doped (C-doped) i-GaN layer on the buffer layer (C-doped); an i-Al.sub.yGaN layer, located on said C-doped i-GaN layer; an i-GaN channel layer, located on said i-Al.sub.yGaN layer; an i-Al.sub.xGaN layer, located on said i-GaN channel layer; a fluorine-ion structure, located in said i-Al.sub.xGaN layer; and a first gate dielectric layer, located on said fluorine-ion structure; where x=0.10.3 and y=0.050.75, said hybrid N-face AlGaN/GaN Schottky barrier diode comprising: said epitaxial structure of AlGaN/GaN, divided into a left region and a right region; a depletion-mode N-face AlGaN/GaN high electron mobility transistor with polarity inversion of GaN and gate dielectric layer, located in said left region, depositing a passivation dielectric layer with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0) and with thickness greater than 200 nanometers, and inverting said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer from the N-face polarity to the Ga-face polarity for raising said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer; and an N-face AlGaN/GaN Schottky barrier diode with polarity inversion, located in said right region, using the stress of said passivation dielectric layer to invert said i-Al.sub.xGaN layer/said i-GaN channel layer/said i-Al.sub.yGaN layer in the active region of said epitaxial layer and raise said two-dimensional electron gas from the junction of said i-GaN channel layer/said i-Al.sub.yGaN layer to the junction of said i-GaN channel layer/said i-Al.sub.xGaN layer, and including an anode field-plate dielectric layer.
19. The hybrid N-face AlGaN/GaN Schottky barrier diode with polarity inversion of claim 18, further comprising: said epitaxial structure of AlGaN/GaN; a first gate electrode, formed on said first gate dielectric layer; a first source electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a first drain electrode, formed in said left region of said epitaxial structure of AlGaN/GaN; a cathode electrode, formed in said right region of said epitaxial structure of AlGaN/GaN; a gate metal interconnect, coupled to said first gate electrode; a first source metal interconnect, formed on said first source electrode, and having a source bonding pad; a first drain metal interconnect, formed on said first drain electrode; a cathode metal interconnect, formed on said cathode electrode; and an anode metal interconnect, formed on said anode field-plate dielectric layer, and having an anode bonding pad; where said first gate electrode, said first gate metal interconnect, said first source metal interconnect, said first drain metal interconnect, said cathode metal interconnect, and said anode metal interconnect are formed by primary metal coating; said first drain metal interconnect and said cathode metal interconnect are connected electrically; and said first gate metal interconnect and said anode metal interconnect are connected electrically.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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[0061] Please refer to
[0062] Please refer to
[0063] The structures of
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[0065] According to the structure of the E-mode N-face AlGaN/GaN HEMT with polarity inversion according to the present invention, a first source ohmic-contact electrode 30 (namely, the first source electrode) and a first drain ohmic-contact electrode 31 (namely, the first drain electrode) are formed on the epitaxial structure 1 of N-face AlGaN/GaN. They are disposed on the surface of the i-Al.sub.xGaN layer 16 of the epitaxial structure 1 of N-face AlGaN/GaN, respectively. Next, by implanting fluorine ions, the fluorine-ion structure 160 is formed. Afterwards, a first gate dielectric layer 50 is formed on the fluorine-ion structure 160, and a first gate electrode 60 is formed on the first gate dielectric layer 50. In addition, the source metal interconnect 61 and the drain metal interconnect 62 connected with the first source ohmic-contact electrode 30 and the first drain ohmic-contact electrode 31 as well as the metal gate interconnect 601 are formed concurrently. The part labels 61, 62, 601 belong to the same metal layer as the part label 60. For clarity, different part labels are used to represent the metal interconnect of respective electrodes. Then, the whole epitaxial wafer is coated with a passivation dielectric layer 70. By using the stress generated by the passivation dielectric layer 70, the polarity of the active region (i-Al.sub.xGaN 16/i-GaN channel layer 15/i-AlGaN layer 14) is inverted from the N-face polarity to the Ga-face polarity, which moves the 2DEG 150 in the i-GaN channel layer 15 from the interface of i-GaN channel layer 15/i-Al.sub.yGaN layer 14 to the interface of i-Al.sub.xGaN 16/i-GaN channel layer 15. Finally, etch the passivation dielectric layer 70 to expose the bonding pads for source, drain, and gate electrodes as well as the scribe lines between devices on the epitaxial wafer. Besides, likewise,
[0066] Please refer to
[0067] In the following, the method for fabricating the first embodiment will be illustrated. Nonetheless, the method as well as the layout for the metal interconnect is not limited to the method according to the present embodiment.
[0068] Please refer to
[0069] Please refer to
[0070] Please refer to
[0071] Moreover, the fluorine ion implantation process further includes defining the region for implanting fluorine ions into the i-Al.sub.xGaN layer 16 using photolithography. The fluorine-ion plasma is generated in the dry etching system or the ion implantation system using CF.sub.4. Under a specific electric field (or a specific voltage), the fluorine ions are implanted into the i-Al.sub.xGaN layer 16 (x=0.10.3). Afterwards, after a 425 C. thermal treatment for 600 seconds, the fluorine-ion structure 160 will occupy stably the space inside the i-Al.sub.xGaN layer 16. Besides,
[0072] Please refer to
[0073] Please refer to
[0074] Next, step S16: Deposit and pattern the dielectric layer. In this step, PECVD is adopted for depositing a passivation dielectric layer 70. The material is selected from the group consisting of SiO.sub.x, SiO.sub.xN.sub.y, or SiN.sub.x; the thickness is greater than 2000 A. This passivation dielectric layer 70 should be thick enough before it can generate enough stress on devices and altering their polarity. Finally, pattern the passivation dielectric layer 70 for exposing the bonding pads 82, 83 (as well as exposing the first gate bonding pad 80 shown in
[0075] Furthermore, the dashed circles labeled in
[0076] The second embodiment:
[0077] The hybrid E-mode AlGaN/GaN HEMT according to the present invention can solve the problem occurring frequently in general E-mode AlGaN/GaN HEMTs. The problem is that the conduction current Ids will increase as the drain-to-source voltage increases when the device is operated in the saturation region (with the gate voltage Vgs fixed). The main reason is because the whole channel in the i-GaN channel layer 15 is not pinched off in the depletion region. Thereby, by cascoding a D-mode HEMT, the problem can be solved because the saturation current of the D-mode HEMT can be used to limit the saturation current of the E-mode HEMT.
[0078] As shown in
[0079] Please refer to
[0080] The fabrication process according to the present embodiment will be described as follows.
[0081] Next, as the step S11 described above, form the first source electrode 30, the first drain electrode 31, the second source electrode 32, and the second drain electrode 33. Then, after a 700900 C. thermal treatment for 30 seconds, the first source electrode 30, the first drain electrode 31, the second source electrode 32, and the second drain electrode 33 become the first source ohmic-contact electrode 30, the first drain ohmic-contact electrode 31, the second source ohmic-contact electrode 32, and the second drain ohmic-contact electrode 33.
[0082] Please refer to
[0083] Please refer to
[0084] Please refer to
[0085] Please refer to
[0086] Next, likewise, PECVD is adopted for depositing a passivation dielectric layer 70 with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0). The material is selected from the group consisting of SiO.sub.x, SiO.sub.xN.sub.y, or SiN.sub.x; the thickness is greater than 200 nm. Then the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 in the active region of the epitaxial layer will be inverted from the N-face polarity to the Ga-face polarity (polarity inversion), enabling the fluorine-ion structure 160 to deplete the 2DEG 150 easier. Finally, the passivation dielectric layer 70 is patterned to expose the bonding pads 80, 82, 83 in
[0087] Furthermore, the dashed circles labeled in
[0088] The structure shown in
[0089] According to the above description, as the passivation dielectric layer 70 in the N-face epitaxial structures 1, 2 according to the present invention becomes thicker, the compressive or expansive stress exerted downwards by the passivation dielectric layer 70 becomes greater. When the stress reaches a certain level, the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 in the active region of the epitaxial layer will be inverted from the N-face polarity to the Ga-face polarity. At this time, the 2DEG 150 in the i-GaN channel layer 15 at the junction of the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 will be moved to the junction of the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15. The accompanying advantages include first, the surface traps in the N-face i-Al.sub.xGaN layer 16 are fewer. Thereby, the few shallow traps formed previously can be used to release the electrons captured by the surface traps in extremely small current. Secondly, because the bandgap of the i-Al.sub.yGaN layer 14 is wider, it can be used to block the electrons of buffer traps from entering the i-GaN channel layer 15.
[0090] Moreover, please refer to
[0091] Please refer to
[0092] As shown in
[0093] Please refer to
[0094] Please refer to
[0095] Please refer to
[0096] Please refer to
[0097] Please refer to
[0098] Next, likewise, PECVD is adopted for depositing a passivation dielectric layer 70 with larger compressive stress (dielectric constant n1.45) or with larger expansive stress (dielectric constant n2.0). The material is selected from the group consisting of SiO.sub.x, SiO.sub.xN.sub.y, or SiN.sub.x; the thickness is greater than 200 nm. Then the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 in the active region of the epitaxial layer will be inverted from the N-face polarity to the Ga-face polarity (polarity inversion). Furthermore, the N-face epitaxial structures 1, 2 and the passivation dielectric layer 70 according to the present invention can overcome the problem of current collapse. This is because as the passivation dielectric layer 70 becomes thicker, the compressive or expansive stress exerted downwards by the passivation dielectric layer 70 becomes greater. When the stress reaches a certain level, the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 in the active region of the epitaxial layer will be inverted from the N-face polarity to the Ga-face polarity. At this time, the 2DEG 150 in the i-GaN channel layer 15 at the junction of the i-GaN channel layer 15/the i-Al.sub.yGaN layer 14 will be moved to the junction of the i-Al.sub.xGaN layer 16/the i-GaN channel layer 15. The accompanying advantages include first, the surface traps in the N-face i-Al.sub.xGaN layer 16 are fewer. Thereby, the few shallow traps formed previously can be used to release the electrons captured by the surface traps in extremely small current. Secondly, because the bandgap of the i-Al.sub.yGaN layer 14 is wider, it can be used to block the electrons of buffer traps from entering the i-GaN channel layer 15. Finally, the passivation dielectric layer 70 is patterned to expose the bonding pads and hence completing the structure of
[0099] Furthermore, the first gate electrode 60 and the first gate dielectric layer 50 will form fringe capacitors 51, 52, which will result in the field plate effect. The main function of the field plate effect is to distribute the high-density electric field below the first gate electrode 60 and the second gate electrode 63. In addition to increasing the breakdown voltage Vds between the drain and the source of the HEMT, it also suppresses the electron trapping effect below the first gate electrode 60 and the second gate electrode 63, and hence reducing current collapse during the operation of the HEMT.
[0100] Please refer to
[0101] This hybrid N-face AlGaN/GaN SBD with polarity inversion is characterized in that, as described above, no 2DEG 150 can exist below the first gate electrode 60 unless a positive voltage is applied. Accordingly, when the cathode 91 is applied with a reverse voltage, the reverse-bias breakdown voltage can be increased effectively and the reverse leakage current can be suppressed.
[0102] As shown in
[0103] The difference between the fabrication process according to the fourth embodiment and those according to the previous embodiments is that, after the ion implantation process of fluorine ions into the epitaxial structure of N-face AlGaN/GaN, the first source ohmic-contact electrode 30 and the first drain ohmic-contact electrode 31 are formed in the left region L. Concurrently, the cathode ohmic-contact electrode 34 (cathode metal electrode) of the SBD is formed in the right region R1. Afterwards, an anode field-plate dielectric layer 92 is formed in the right region R1. Concurrently, the first gate dielectric layer 50 is formed in the left region L1.
[0104] Next, as described previously, form the first gate electrode 60 and the metal interconnect, including the first gate metal interconnect of the hybrid N-face AlGaN/GaN SBD with polarity inversion, the first source metal interconnect, the anode metal interconnect of the N-face AlGaN/GaN SBD with polarity inversion, and related metal wiring. In addition, a patterned passivation dielectric layer 70 is formed on the epitaxial structure of N-face AlGaN/GaN for exposing a portion of the passivation dielectric layer. Then the top view as shown in
[0105]
[0106] As shown in
[0107] As the cathode 91 is supplied with a positive voltage, the voltage Vgs of the D-mode N-face AlGaN/GaN HEMT with polarity inversion is negative. Thereby, the D-mode N-face AlGaN/GaN HEMT with polarity inversion is turned off, which protects the N-face AlGaN/GaN SBD with polarity inversion from reverse-bias breakdown.