Press wheel assembly for delicate seed planting and data acquisition for a seed planter
20210007273 ยท 2021-01-14
Inventors
Cpc classification
G01P3/00
PHYSICS
A01C7/08
HUMAN NECESSITIES
International classification
A01C7/20
HUMAN NECESSITIES
A01C7/08
HUMAN NECESSITIES
G01B21/22
PHYSICS
G05B19/4155
PHYSICS
G01L17/00
PHYSICS
G01P3/00
PHYSICS
Abstract
The press wheel has instrumentation associated therewith detecting a rolling of the wheel over a planted set. A computing device is connected to the instrumentation and to the speed monitoring device of the planter. The computing device determines spacings between planted sets. The data obtained is real-time data and is readily available to the operator of the planter so that the speed of the planter can be adjusted on the fly to maintain an ideal set spacing. The press wheel has a soft, smooth, flexible and stretchable rolling surface capable of deforming over a planted set and detecting an imprint of the planted set in the surface thereof, without damaging the planted set. A contact signature of the rolling of the press wheel over a planted set shows that the rolling on of the press wheel over a planted set is as smooth as the rolling away from the planted set.
Claims
1. A press wheel associated with a seed planter, comprising: a structure configured for generating a soft contact signature thereof with a planted set when rolling over said planted set, for preventing bruising said planted set; wherein said soft contact signature comprising an increasing pressure gradient between said press wheel and said planted set and a decreasing pressure gradient between said press wheel and said planted set, and wherein a graphical representation of said increasing pressure gradient is basically a mirror image of a graphical representation of said decreasing pressure gradient.
2. The press wheel as claimed in claim 1, further comprising pressure detecting instrumentation associated therewith for detecting a rolling thereof over said planted set.
3. The press wheel as claimed in claim 1, said structure comprising an inflated tire.
4. The press wheel as claimed in claim 3, wherein said tire is a balloon-type low-profile tire having a flexible, soft and smooth rolling surface and inflexible shoulders and side walls.
5. The press wheel as claimed in claim 4, wherein an inflation of said tire is a pressure between 1.5 psi and 3.5 psi.
6. The press wheel as claimed in claim 1, wherein said contact signature comprises an exponential pressure increase, an exponential pressure drop, and an elliptical pressure transition between said pressure increase and said pressure drop.
7. The press wheel as claimed in claim 2, further comprising a speed monitoring device and a computing device associated therewith, being connected to said instrumentation for determining a spacing between said planted sets.
8. The press wheel as claimed in claim 3, wherein said inflated tire has a thin, soft, flexible and stretchable surface along a central circumferential region thereof and a thick and inflexible shoulders and side walls bordering said central circumferential region.
9. The press wheel as claimed in claim 8 wherein said central circumferential portion being configured for contacting said planted set and making an imprint in said circumferential portion.
10. The press wheel as claimed in claim 9, wherein said imprint has a oval-like shape.
11. A method for rolling a press wheel over a planted set planted in a furrow, without bruising said planted set, comprising the steps of; rolling said press wheel over said planted set, and generating a contact surface between said press wheel and said planted set, wherein said step of generating a contact surface comprises; causing an increasing pressure gradient between said press wheel and said planted set during an approach-contact of said press wheel to said contact surface and a decreasing pressure gradient during a departure of said press wheel from said contact surface, and wherein a graphical representation of said increasing pressure gradient is basically a mirror image of a graphical representation of said decreasing pressure gradient.
12. A method as claimed in claim 11, wherein, wherein said increasing pressure gradient comprising an exponential pressure increase portion, and an elliptical pressure increase portion.
13. A method as claimed in claim 12, wherein, wherein said decreasing pressure gradient comprising an exponential pressure drop portion, and an elliptical pressure transition between said increasing pressure gradient and said decreasing pressure gradient.
14. The method as claimed in claim 11, wherein said step of rolling comprises making an imprint of said planted set in a surface of said press wheel.
15. The method as claimed in claim 14, wherein said step of making an imprint comprises making an oval-shaped imprint.
16. The method as claimed in claim 11, wherein said step of rolling comprises tucking said planted set in a soil of said furrow.
17. A press wheel associated with a seed planter for simultaneously checking a set roll in a planted set and for detecting a location of said planted set without bruising said planted set, comprising: a structure comprising a balloon-type low-profile tire having a thin, soft, flexible and stretchable rolling surface along a central circumferential region thereof and a thick and inflexible shoulders and side walls bordering said central circumferential region; said tire being inflated to a pressure between 1.5 psi and 3.5 psi; said structure being configured for simultaneously checking a movement of said planted set against a bottom surface of a furrow, tucking said planted set in the soil of said furrow and forming an oval-shaped imprint of said planted set in said rolling surface of said press wheel, without damaging said planted set; and said structure further comprising instrumentation associated therewith detecting a deformation of said rolling surface by said imprint.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0069] The drawings presented herein are presented for convenience to explain the functions of all the elements included in the preferred embodiment of the present invention. Elements and details that are obvious to the person skilled in the art may not have been illustrated. Conceptual sketches have been used to illustrate elements that would be readily understood in the light of the present disclosure. The drawings illustrating machine elements are not fabrication drawings, and should not be scaled.
[0070] The planter used to explained the press wheels according to the first and second preferred embodiments of the present invention is also described in term of its operation and the function of its components. The physical dimensions, material types, and manufacturing tolerances are not provided because these details do not constitute the essence of the present invention and would be considered obvious to the skilled artisan having acquired the knowledge that is actually provided in the present document.
[0071] Each drawing has been prepared to illustrate a general concept rather that an actual fabrication. Theses drawings were prepared in this format so that they can be extrapolated and easily applied to planters of seeds and sets other than potato sets.
[0072] Referring to
[0073] There are two preferred embodiments of press wheels used for delicate planting and data collection. The first preferred embodiment includes several variances. In the second preferred embodiment, the furrow opening shoe and the shape of the press wheel are closely associated to each other.
[0074] Referring to
[0075] The preferred shape of the furrow is illustrated by label 50 in
[0076] As can be understood from
[0077] Referring back to
[0078] In the illustration of
Press Wheel According to the First Preferred Embodiment and its Variances
[0079] The press wheel 54 according to the first preferred embodiment of the present invention has an inflated tire 70 thereon. The tire 70 is a balloon type tire and the inflation thereof is such that the surface thereof is flexible, soft and smooth. The degree of flexibility of the tire is such that the wheel 54 can roll over a set 52, flex and stretch to make an imprint 72 of the set in the surface 56 of the wheel without damaging the set. The press wheel 54 preferably has a support disc 74 on each side thereof, as can be seen in
[0080] Each of the support discs 74 has a relatively large thickness and contribute to supporting part of the weight of the press wheel 54 in use. Moreover, the press wheel is supported in large part by the lapped surfaces 46. The support discs 74 rolling in the side heaps 50 of the furrow and the rolling surface 56 of the press wheel rolling on the lapped surfaces 46 contribute to support the weight of the press wheel 54 and to prevent impacts of the press wheel against a planted set.
[0081] Referring now to
[0082] The pressure-detecting instrumentation 80 is mounted inside a sealed compartment 88. This compartment 88 is preferably mounted to, or encased in the support disc 74 of the wheel 54. The pressure-detecting instrumentation 80 monitors the internal air pressure of the tire 70 through the connection 82 to the valve stem 84. The sensitivity of the instrumentation is sufficient to detect a set making an imprint 72 on the surface 56 of the press wheel 54 when the press wheel 54 rolls over that planted set.
[0083] The pressure-detecting instrumentation 80 also include a transmitter to transmit a wireless signal to a receiver and a computer.
[0084] In use, the wireless signal is transmitted to the computer which records every occurrence of the press wheel rolling over a set. This signal is associated with the speed of the planter, by the computer, to determine a real-time spacing between the sets.
[0085] This real-time spacing of the sets can be used by an operator to regulate the speed of the planter, on the fly, to take advantage of good and dry soil condition, for example. This real-time spacing signals can also be used by an operator to reduce the speed of the planter when the spacing of planted sets starts to deviate from an ideal value. The real-time spacing can be used by an operator to operate a planter at its maximum performance at all times and under all field conditions. This set spacing data obviates the need for the conventional manual set-spacing verification method mentioned before.
[0086] The seed planter used with the press wheels according to the preferred embodiments preferably has a global positioning system (GPS) transmitter/receiver 90 mounted thereon. The signal from this GPS 90 is advantageously added to the instrumentation mentioned above to compute other valuable data.
[0087] In the planter used with the press wheels according to the preferred embodiments, an encoder 92 is mounted on the swing arm of the press wheel 54 to establish a relation between the lower surface of the press wheel 54 and the location of the GPS 90 on the machine. The information collected by the GPS system 90 is combined to the pressure signal mentioned above and to the speed of the planter to determine the X-Y-Z coordinates (longitudinal, lateral, and depth) of every seed planted.
[0088] Referring now to
[0089] The inside surface of the tire 110 has several strips 116 of flexible metallic foil bonded thereto. The outside surface of the tube has a flexible metallic coating 118 thereon. The metallic coating 118 and the foil strips 116 are electrically connected to a circuit inside a signal transmitting compartment 120 mounted to the support disc 74 of the wheel 100.
[0090] When the press wheel 100 rolls over a set, the surface of the tire is deflected, causing one of the foil strips 116 to come in contact with the metallic coating 118 of the tube 112, and sending an electric signal to the signal transmitting instrumentation. This signal is recorder by a computer to record the placement of every set along and across the furrow.
[0091] It will be appreciated that a number of other devices can also be used in association with a press wheel to determine the exact position of a seed in a furrow. As a first example, a position sensor 130 is mounted on one of the arms supporting the press wheel 132 such as illustrated in
[0092] In an other alternate embodiment, the press wheel 132 as illustrated in
[0093] In yet other examples, proximity detectors can be used in association with the press wheel; pressure sensitive mats such as those used in gait analysis can be used in a wrapped-around mode around the press wheel or immediately under the flexible outer layer of the tire 70 to record impacts of the wheel against seed pieces. When a gait analysis mat is used, it can be used with an encoder 134 on the press wheel axle to determine an exact set placement relative to the lowermost point on the wheel.
[0094] The possibilities listed above represent only a few examples, as still other equipment can be used in association with a press wheel to detect the position of a set after a momentum of that set has been depleted.
Press Wheel According to the Second Preferred Embodiment
[0095] Referring now to
[0096] The press wheel 220 according to the second preferred embodiment has a low profile tire 222 with a width G1 of about 7.5 inches, to loosely fit the width of the shelves 210 of the furrow. The press wheel 220 has a thickness H of about 3 inches. The preferred low profile tire 222 has thick, strong and inflexible shoulders 224 and side walls, and a thin, flexible and stretchable sole 226, extending around the circumference of the tire. The width F1 of the stiff shoulders 224 of the press wheel have a respective dimension of about 2-2.5 inches. The width D1 of the thin sole 226 is about 3 inches. The thin sole 226 is very flexible, and to a lesser degree stretchable.
[0097] The press wheel 220 also has thick circular plates 228 enclosing the low profile tire 222. The diameter of the press wheel 220 is about 12-13 inches. The tire 224 as described herein is available from Bluefield Seeding Solutions Inc., in Whiltshire, Prince Edward Island, Canada.
[0098] Referring to
[0099] The supporting soil under the discs 228 and the shoulders 224 of the press wheel 220 contribute to supporting a major portion of the weight of the press wheel 220, so that the sole 226 of the wheel delicately rolls over sets in the seed-receiving channel 206. The arms 94 supporting the press wheel 220 can also be calibrated to add or subtract some of the pressure of the wheel 220 against the soil. One measure to determine if the press wheel is properly supported, is to operate the press wheel 220 without creating any wave in the soil ahead of the wheel 220.
[0100] The press wheel according to the second preferred embodiment has low profile tire 222 thereon. The tire has a tube 230 therein, a width G and a height H. The thickness of the sole 226 of the tire is the thickness of a membrane to protect the tube 230. The press wheel has a total weight of about 72-74 pounds. The tube 230 is preferably inflated to a pressure between 1.5-3.5 psi. It has been found that a pressure above 3.5 psi produces set damage. A pressure below 1.5 psi makes it more difficult to detect an imprint being made in the tire. A pressure of about 2.5 psi has been found to be ideal.
[0101] The downward weight applied by the press wheel against the soil of the furrow is about 75 lbs, to help the seed pieces being absorbed by the press wheel and to cause an imprint to be made in the tire. However most of this weight is absorbed by the support discs 228 riding in the side heaps 212 of the furrow and by the shoulders 224 of the press wheel riding on the lapped shelves 210 of the furrow. The press wheel rolls firm and steady on the lapped shelves 210 of the furrow and floats gently over the seed-receiving channel 206. As mentioned before, the press wheel rolls in the furrow without creating a wave of soil in front of the wheel. These details allows the press wheel 220 to ride over planted sets at high speed without damaging the sets and without missing a detection of a set.
[0102] Referring now to
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[0104] Because of the furrow opening shoe 200 and the press wheel 220 combination described herein, the movement of the planted set 52 are delicately checked; the planted set 52 are effectively tucked in; and the crown portion of every set 52 is large enough to make an imprint 240 in the press wheel 220. Typical high speed contact signatures 244 of detected imprints 240 by the press wheel 220 according to the second preferred embodiment can be seen in
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[0106] The contact signatures 244 of detected imprints 240 have common features. Referring to
[0107] It will be appreciated that the exponential pressure increase portion 248 is representative of a delicate initial approach-contact between the press wheel 220 and the seed piece 52. The common wide bases 246 or half-periods of the signatures indicate a relatively large and consistent contact duration between the press wheel 220 and the planted set 52. The elliptical rise and fall portion 250 indicates a gentle formation of an imprint 240 without sudden impact. The shape of these signatures 244 indicates that the contacts between the press wheel 220 and the seed pieces 52 are free of shock and high pressure point. The shape of the contact signatures 244 indicates a gradual approach-contact, a smooth formation of the imprint 240, a distinguishable signal of the contact of the press wheel with the planted set and a gradual withdrawal of the press wheel away from the planted set. During an attempt to determine a shape of the imprint using common carbon paper, the pressure of the press wheel over a planted set was insufficient to mark the planted set, the surface of the press wheel or the carbon paper itself. This is mentioned herein as a measure to fully appreciate the delicateness of the contact between the press wheel and a planted set.
[0108] Referring now to
[0109] Of course, potato seed pieces don't have a same diameter and shape. Therefore, in the planting run illustrated in
[0110] Referring to
[0111] As can be appreciated, the imprint 240 may have the shape of a circle or an oval. In this case, an oval imprint 240 fits the shape of the selected contact signature 244, because a signature for a circular imprint would have a taller exponential portion 248 and a shorter elliptical portion. Because of the curvature of the press wheel 220 in the circumferential direction, it is believed that the imprints 240 have oval shapes more often than circles. Such oval or circular contact surface or imprints 240 offers a better pressure distribution to avoid bruising the planted set. In the planting run illustrated in
[0112] The press wheel 220 according to the second preferred embodiment, its structure and its inflation as specified, makes it possible to obtain contact signatures of the quality illustrated, without bruising the potato seeds. This statement is enforced by showing in contrast, in FIGS. 19 and 21, a slight variation in the specified pressure and the consequences of the variation. The contact signatures as illustrated in
[0113] Referring now to
[0114] The information obtained from the instrumentation mentioned herein above can be displayed on a monitor 282 to the operator of the planter in a format that indicates planter's performance. This information is also preferably transmitted to a main computer 284 in the farmer's office for example. Of course, the planter's performance data can also be displayed on a mobile communication device 284 using an app.
[0115] The following data constitute a partial list of the information available from the instrumentation described above: [0116] to measure real-time seed spacing; [0117] to measure set roll consistency; [0118] to detect seed misses (empty release); [0119] to detect double seed releases; [0120] to calculate total seed weight planted; [0121] to determine locations of the seed pieces across the width of the furrow; [0122] to detect efficiency of the seed delivery tower and deflectors; [0123] to measure performance and consistency of the planter; [0124] to generate maps of seed locations; [0125] to generate maps of planting speeds; [0126] to generate maps showing the topography of a field. [0127] to generate seed density mapping relative to field slopes, hills and low ground regions; [0128] to control seed discharge for aesthetical planting; [0129] to calculate seeds left in the hopper; [0130] to construct virtual paths to be used by the sprayer or the harvester; [0131] to detect the level of soil compaction or soil density in seed beds where the sets are located; [0132] to control the release of seeds or sets, into specific locations, to achieve optimal growth.
[0133] One possible application for the optional instrumentation described above is illustrated in
[0134] Modern seed planters can make a relatively large furrow with a smooth surfaced bottom. Although double row or staggered planting is not well known in the industry, it is believed that this method of planting has many advantages over the single row method. The planting potato seed pieces for example, in a staggered arrangement along a single row is made to respect an ideal foot print for each plant, while reducing the longitudinal spacing between adjacent plants. In some cases, the longitudinal spacing of planted sets along a furrow can be reduced by 30%, while maintaining the same foot print for each plant. The soil usage in a potato field is thereby improved. Yield per acre is also increased.
[0135] It is believed that staggered planting will be more appreciated in the future, with the advance of precision agriculture and the use of press wheels on seed planters.
[0136] Another benefit from the data obtained from this optional instrumentation include the matching of data collected from the planter with aerial images monitoring actual plant growth. Aerial images of a potato field during the plant growing season can be compared to maps of seed weight, seed piece spacings, seed placement accuracy, or maps of planting speeds, to associate plant growth to the best planting conditions. The information derived from this matching of maps can be used to formulate corrective actions for future planting. It is also believed that the data collected from the instrumentation mentioned herein will become more and more valuable as precision agriculture continues to progress.