AN INITIALISATION DEVICE
20240004001 · 2024-01-04
Inventors
- Jochen Schmitt (Biedenkopf, DE)
- Monsoon Dutt (London, GB)
- Enno Lage (Kiel, DE)
- Stephen A. Bradshaw (Hungerford, GB)
- Bryan Patricio Aguiar Gonzalez (London, GB)
Cpc classification
G01R33/091
PHYSICS
G01D2205/26
PHYSICS
G01R33/0017
PHYSICS
International classification
G01R33/12
PHYSICS
Abstract
The present disclosure provides a device for initializing a multi-turn sensor that initializes the sensor almost instantaneously, thereby consuming very little energy. The initialisation device is provided in the form of a conductor that is placed a small distance above or below the sensor spiral, the conductor being configured so that it crosses at least two opposing corners of the spiral. A current is then applied to the conductor to generate a magnetic field in the corner sections of the spiral to nucleate domain walls. Once the domain walls have been nucleated, the external magnetic field will drive the pairs of domain walls away from each other towards the adjacent corners, changing the magnetic alignment of the tracks as they pass through. As such, the spiral can be initialised very quickly by applying a current to the conductor in the correct direction.
Claims
1. A device for initialising a magnetic multi-turn sensor, the multi-turn sensor having a plurality of magnetoresistive sensing elements connected in series and arranged in at least one spiral configuration having a plurality of corner regions, the device comprising: a conductor arranged to be placed in proximity to the multi-turn sensor, wherein the conductor is configured to generate a magnetic field when a current pulse is applied to a predetermined part of the conductor, such that pairs of domain walls are generated in the magnetoresistive elements defining at least one corner region of the at least one spiral; wherein the predetermined part of the conductor to which the current pulse is applied is selected based on a direction of an external magnetic field in proximity to the multi-turn sensor.
2. A device according to claim 1, wherein the pre-determined part of the conductor is a part located in proximity to a corner region of the at least one spiral.
3. A device according to claim 1, wherein the conductor extends from a first corner region of the at least one spiral to a second corner region of the at least one spiral.
4. A device according to claim 3, wherein the first and second corner regions are opposing corner regions.
5. A device according to claim 3, wherein the conductor further extends from a third corner region of the at least one spiral to a fourth corner region of the at least one spiral.
6. A device according to claim 5, wherein the third and fourth corner regions are opposing corner regions.
7. A device according to claim 1, wherein the conductor is cross-shaped.
8. A device according to claim 1, wherein the conductor comprises a non-ferromagnetic material.
9. A device according to claim 8, wherein the non-ferromagnetic material comprises one of: Gold, Copper, Aluminium and an alloy comprising Aluminium and Copper.
10. A method of initialising a magnetic multi-turn sensor, the multi-turn sensor having a plurality of magnetoresistive sensing elements connected in series and arranged in at least one spiral configuration having a plurality of corner regions, the method comprising: measuring a direction of an external magnetic field in proximity to the multi-turn sensor; and applying a current pulse to a predetermined part of a conductor placed in proximity to the multi-turn sensor such that a further magnetic field is generated by the conductor, and such that pairs of domain walls are generated in the magnetoresistive elements defining at least one corner region of the at least one spiral; wherein the predetermined part to which the current pulse is applied is dependent on the measured direction of the external magnetic field.
11. A method according to claim 10, wherein the conductor extends between at least two opposing corner regions of the at least one spiral, the predetermined part being one of a first part located in proximity to a first corner region or a second part located in proximity to a second opposing corner region.
12. A method according to claim 11, wherein the current pulse is applied between the first and second parts in dependence on the measured direction of the external magnetic field.
13. A method according to claim 11, wherein the conductor further extends between a third corner region and a fourth opposing corner region of the at least one spiral, the predetermined part further being one of a third part located in proximity to the third corner region or a fourth part located in proximity to the fourth corner region.
14. A method according to claim 13, wherein the current pulse is further applied between the third and fourth parts in dependence on the measured direction of the external magnetic field.
15. A magnetic sensing system, comprising: a multi-turn sensor having a plurality of magnetoresistive sensing elements connected in series and arranged in at least one spiral configuration having a plurality of corner regions; an initialisation device comprising a conductor placed in proximity to the multi-turn sensor, wherein the conductor is configured to generate a magnetic field when a current pulse is applied to a predetermined part of the conductor, such that pairs of domain walls are generated in the magnetoresistive elements defining at least one corner region of the at least one spiral; wherein the predetermined part of the conductor to which current pulse is applied is selected based on a direction of an external magnetic field in proximity to the multi-turn sensor.
16. A system according to claim 15, further comprising an angle sensor configured to measure the direction of the external magnetic field.
17. A system according to claim 15, wherein the conductor extends from a first corner region of the at least one spiral to a second corner region of the at least spiral, wherein the first and second corner regions are opposing corner regions.
18. A system according to claim 17, wherein the conductor further extends from a third corner region of the at least one spiral to a fourth corner region of the at least one spiral, wherein the third and fourth corner regions are opposing corner regions.
19. A system according to claim 15, wherein the plurality of magnetoresistive sensing elements are arranged as two connected spirals, the initialisation device being arranged such that the conductor is located in proximity to at least two opposing corner regions of each spiral.
20. A system according to claim 15, further comprising a reference system, the reference system comprising a plurality of reference magnetoresistive sensing elements and a second initialisation device, the second initialisation device comprising a further conductor located in proximity to the plurality of reference magnetoresistive sensing elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The present disclosure will now be described by way of example only with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0062] Magnetic multi-turn sensors can be used to monitor the turn count of a rotating shaft. To do this, a magnet is typically mounted to the end of the rotating shaft, the multi-turn sensor being sensitive to the rotation of the magnetic field as the magnet rotates with the shaft. Such magnetic sensing can be applied to a variety of different applications, such as automotive applications, medical applications, industrial control applications, consumer applications, and a host of other applications which require information regarding a position of a rotating component.
[0063] For counting the number of turns, an xMR multi-turn sensor, typically, giant magnetoresistive or tunnel magnetoresistive, based on domain wall propagation in an open or closed loop spiral is used.
[0064]
[0065] In order to measure the varying resistance of the GMR elements 102 as domain walls are generated, the magnetic strip 100 is electrically connected to a supply voltage VDD 106 and to ground GND 108 to apply a voltage between a pair of opposite corners. The corners half way between the voltage supplies are provided with electrical connections 110 so as to provide half-bridge outputs. As such, the multi-turn sensor 1 comprises multiple Wheatstone bridge circuits, with each half-bridge 110 corresponding to one half-turn or 180 rotation of an external magnetic field. Measurements of voltage at the electrical connections 110 can thus be used to measure changes in the resistance of the GMR elements 102, which is indicative of changes in the magnetic alignment of the free layer.
[0066] The example shown by
[0067] As described above, the magnetic turn count information stored in the sensor 1 needs to match the physical turn count of the device the sensor is monitoring, and so the sensor 1 must first be set in a known magnetic state before it can be used. To initialise the MT sensor, the mechanical system needs to be driven to either the start or end position, and the sensor spiral filled with domain walls such that the GMR elements 102 all provide the same sensor outputs. Typically, this is done by applying a very strong rotating magnetic field until initialisation has occurred, however, this method takes time and is thus energy intensive. Furthermore, the initialisation has to be carried out once the magnetic sensing system has been assembled and installed in the mechanical system. However, in many cases, there is not enough space to bring a magnet or electromagnet in close proximity in order to initialise the device once it is assembled.
[0068] The present disclosure therefore provides a device for initializing a multi-turn sensor that initializes the sensor almost instantaneously, thereby consuming very little energy. The initialisation device is provided in the form of a conductor that is placed a small distance above or below the MT sensor, the conductor being configured so that it crosses at least two opposing corners of the spiral. A current is then applied to the conductor to generate a magnetic field in the corner sections of the spiral to nucleate domain walls. Once the domain walls have been nucleated, the external magnetic field will drive the pairs of domain walls away from each other towards the adjacent corners, changing the magnetic alignment of the tracks as they pass through. As such, the spiral can be initialised very quickly by applying a current to the conductor in the correct direction.
[0069] The direction in which the current is applied will depend on the direction of an external magnetic field, typically, the magnetic field generated by the magnet that the sensor is going to be measuring. This is because the external magnetic field will drive the nucleated domain walls along the resistor tracks to get the required magnetisation. If the magnetic field is pointing in the wrong direction for the direction in which the current is applied, the nucleated domains walls will propagate towards each other and will annihilate.
[0070] An example of the initialisation device and its method of use will be now be described with reference to
[0071] The terminals P1-P4 may be electrically connected in any suitable way, for example, with terminals P1, P3 and P4 being connected to ground and P2 being connected to voltage supply. By connecting only one terminal to the voltage supply, a lower resistance will be generated, and thus a larger current can be driven into the initialisation device 202 with a lower voltage.
[0072] In use, a current is applied to one of these terminals P1-P4 so as to generate a magnetic field that is strong enough to generate domain pairs of domain walls in the corner regions of the sensor spiral. Typically, a current pulse is applied to generate a magnetic field strength in the range of 20 mT to 40 mT.
[0073] The direction in which current is applied to the conductor 202 will depend on the orientation of the external magnetic field of the system in which the sensor is installed, for example, the magnetic field generated by a magnet mounted on a rotating shaft. With reference to the polar coordinate system shown in
TABLE-US-00001 TABLE 1 Magnetic Field Angle of B.sub.ext Current Direction 0-90 P1 .fwdarw. P3 90-180 P4 .fwdarw. P2 180-270 P3 .fwdarw. P1 270-360 P2 .fwdarw. P4
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[0075] As illustrated by
[0076] In a GMR based sensor, the sensor elements are formed as a GMR spinvalve stack, such as that shown in
R=R.sub.0R cos()[1]
[0077] Where a is the magnetisation direction of the free layer 10d, is the magnetisation direction of the pinned layer 10B, R.sub.0 is the base resistance and R is the maximum resistance change.
[0078] Typically, the pinning is at an angle of 45, as shown in
[0079] Therefore, returning to the example of
[0080] If however the current was applied in this direction, and the external magnet field was pointing the opposite direction for example, the domain walls would propagate towards each other and annihilate immediately after nucleation. Likewise, if the current was applied in the opposite direction, with the external magnetic field pointing in the direction shown, this would again result in domain wall annihilation. Therefore, it is important to measure the direction of the external magnetic field first in order to correctly determine the direction in which the current should be applied to the initialisation device 202.
[0081] The initialisation device 202 therefore provides a quick and energy efficient way of initialising the MT sensor 200. Only a short pulse of current needs to be applied to nucleate the domain walls, typically no longer than a microsecond, after which the external magnetic field propagates the domain walls around spiral to magnetically align the sensor elements. As such, very little energy is needed to perform the initialisation.
[0082] As an alternative, the current may be applied to one terminal of the initialisation device 202 and spread between the other three terminals. For example, as shown in
TABLE-US-00002 TABLE 2 Magnetic Field Angle of B.sub.ext Current Direction 0-90 P1 .fwdarw. P2, P3, P4 90-180 P4 .fwdarw. P1, P2, P3 180-270 P3 .fwdarw. P1, P2, P4 270-360 P2 .fwdarw. P1, P3, P4
[0083] As before, this will nucleate domain walls in the corner corresponding to the terminal to which the current is being applied, with the external magnetic field propagating the nucleated domain walls around the spiral.
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[0086] This can be extended to a double spiral MT sensor system 7, as shown by
[0087] In any of the above examples, reference resistors having a known magnetisation direction may be used to compare to the magnetoresistive elements of the sensor spirals. These reference resistors will also need to be initialised, and hence the initialisation device described above can be used in substantially the same way, as illustrated by
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[0089] The sensing device 9 may also comprise a reference system 914 such as that described with reference to
[0090] The sensing device 9 also comprises a processing circuit 906, and an integrated circuit 900 on which the MT sensor system 902, the angle sensor 904 and processing circuit 906 are disposed. The processing circuit 906 receives signals from the MT sensor of the MT sensor system 902 and processes the received signals to determine that the turn count using a turn count decoder 908, which will output a turn count representative of the number of turns of an external magnetic field (not shown) rotating in the vicinity of the MT sensor system 902, for example, a magnetic field generated by a magnet mounted on a rotating shaft. Similarly, the processing circuit 906 may also receive signals from the angle sensor 904 and process the received signals using an angle decoder 910 to output an angular position of the external magnetic field.
[0091] The angular position may then be output to a current decoder 912, which determines the direction in which the current should be applied to the initialisation device and then uses this determination to control a power source (not shown) to apply the current pulse.
[0092] The angle sensor 904 is being used in embodiments of the present disclosure to measure the direction of the external magnetic field in order to determine how to apply the current to the initialisation device, and therefore, in its simplest form, the angle sensor 904 may be a quadrant detector since it is only necessary to know which 90 quadrant the external magnetic field is in. However, it will be appreciated that after initialisation has occurred, the angle sensor 904 may also be used for monitoring the angular position of the mechanical system, in which case, an angle sensor of higher resolution will be required.
[0093] It will also be appreciated that the signals from the MT sensor system 902 and angle sensor 904 may be processed by some other external processing means. For example, a separate computing device (not shown) having a processor and a computer readable storage medium for storing instructions that, when executed by the processor, cause the processor to determine the orientation of the magnetic field based on the signals received from the angle sensor 904 via a wired or wireless connection, and subsequently determine the direction in which current should be applied to the initialization device and control a power source to apply the current accordingly.
[0094] Various modifications, whether by way of addition, deletion and/or substitution, may be made to all of the above described embodiments to provide further embodiments, any and/or all of which are intended to be encompassed by the appended claims.
[0095] For example, whilst the examples described above show open loop multi-turn sensors, it will be appreciated that any of the initialisation devices according to embodiments of the disclosure may be used with a closed loop multi-turn sensor in the same way.
[0096] Whilst the examples described with reference to
[0097] In the above examples, the direction of the external magnetic field is measured to determine which terminals of the conductor should be applied to ensure that the nucleated domain walls propagate around the magnetoresistive tracks of the multi-turn sensor. However, instead of measuring the direction of the external magnetic field, a current may be sequentially applied to each terminal in all possible directions. Taking the conductor 202 shown in