Stacked and folded above motherboard interposer
10884955 ยท 2021-01-05
Assignee
Inventors
Cpc classification
Y10T29/4913
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K1/0243
ELECTRICITY
H05K1/115
ELECTRICITY
H01L2924/0002
ELECTRICITY
H05K7/00
ELECTRICITY
H05K1/189
ELECTRICITY
H05K1/147
ELECTRICITY
H01L23/32
ELECTRICITY
G11C5/04
PHYSICS
H01L2924/0002
ELECTRICITY
H01L2924/00
ELECTRICITY
H05K1/0296
ELECTRICITY
Y02D10/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K1/141
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
H05K7/00
ELECTRICITY
H05K1/11
ELECTRICITY
H05K1/18
ELECTRICITY
H01L23/32
ELECTRICITY
H01L23/498
ELECTRICITY
G11C5/04
PHYSICS
Abstract
A computing device has a motherboard circuit substrate having at least a first layer of electrical interconnects, a socket arranged to receive a main processor for the computing device, the socket electrically coupled to at least a portion of the first layer of electrical interconnects, at least two interposer substrates between the main processor and the socket such that the interposer substrate electrically connects to the main processor and the socket, wherein the interposer substrate has a first set of interconnects that electrically connect between the socket and the first layer of electrical interconnects, at least two peripheral circuits on each interposer substrate, the peripheral circuit connected to the main processor through a second set of interconnects on the interposer substrate that connects to the main processor without connecting to the socket or the motherboard circuit substrate, wherein each interposer substrate is folded to allow each peripheral circuit to have an equal path length between the peripheral circuit and the main processor, wherein the at least two interposer substrates are stacked such that the at least two peripheral circuits on each interposer substrate are stacked with the at least two peripheral circuits on another of the at least two interposer substrates.
Claims
1. A computing device, comprising: a motherboard circuit substrate having at least a first layer of electrical interconnects; a socket arranged to receive a main processor for the computing device, the socket electrically coupled to at least a portion of the first layer of electrical interconnects; at least two interposer substrates between the main processor and the socket such that each of the at least two interposer substrates electrically connects to the main processor and the socket, wherein each of the at least two interposer substrates has a first set of interconnects that electrically connect between the socket and the first layer of electrical interconnects; and at least two peripheral circuits on each of the at least two interposer substrates, the peripheral circuit connected to the main processor through a second set of interconnects on the at least two interposer substrates that electrically connect to the main processor without electrically connecting to the socket or the motherboard circuit substrate, wherein each of the at least two interposer substrates is folded to allow each peripheral circuit to have an equal path length between the peripheral circuit and the main processor, wherein the at least two interposer substrates are stacked such that the at least two peripheral circuits on each interposer substrate are stacked with the at least two peripheral circuits on another of the at least two interposer substrates.
2. The computing device of claim 1, wherein the at least two peripheral circuits comprise memory modules.
3. The computing device of claim 1, wherein the at least two interposer substrates comprise three interposer substrates.
4. The computing device of claim 1, wherein the at least two interposer substrates are stacked such that there is a region of the interposer substrates that are stacked away from the peripheral circuits that are stacked.
5. The computing device of claim 1, wherein the at least two peripheral circuits on each of the at least two interposer substrates comprises two peripheral circuits on each of the at least two interposer substrates, and each peripheral circuit is stacked on a corresponding one of the at least two interposer substrates.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
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(27) In prior art, all of the connections between the processor and the motherboard would pass through the socket to the motherboard, such as 26. With the use of the above board interposer 14, selected ones of the connections between the CPU 10 and traces on the motherboard 12 become rerouted through the interposer to the peripheral circuits on the interposer, not shown here. The route 24 shows an example of one of the rerouted paths. As will become apparent in further discussion, this reduces the connection length, the number of discontinuities, and eliminates many issues with routing the connections through the motherboard.
(28) In some instances, some connections between the CPU and the motherboard remain untouched in their routing. For example, connection path 28 between the connector 18 and the motherboard 12 will pass through. On the other hand, the connection between connector 22 and the motherboard has been rerouted to pass through the interposer 14, and will not make connection to the motherboard.
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(31) In
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(35) Test interposers typically have one of two types of connections, a T-type connection or an out-and-back connection. In a T-connection, a pass-through connection may have a further branch off of the side of it, similar to the letter T. An out-and-back connection has a connection that goes out from the connector on the CPU and then back to the same connector. It should be noted, that in contrast to the above board interposer, the connection either passes through or gets rerouted through the interposer, typically not both, although the T connections could be used as well.
(36) At least three layers exist in the interposer, a layer of nonconductive material 64, such as polyimide or FR-4, a layer of metal used to make connections in the above board interposer, and a solder mask 66 used to insulate the metal layer 68 from unwanted contact with other devices or features, and define access points to the metal layer 68 at locations at which connections to other devices or features will be formed. For pass through contacts, such as 28, none of these three layers are involved. For a connection that mimics a test interposer T connection, such as 68, the metal layer 68 is involved. For a rerouted connection such as that from contact pad 62, the polymer or other nonconductive material 64 ensures that the connection from pad 62 does not reach the motherboard. Instead, the metal layer 68 will route that connection through the interposer to the peripheral circuits, not shown.
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(38) Using the interposer, with whichever kinds of connectors or contacts are used, reduces many of the issues with memory connectors on motherboards, such as DIMMs. It must be noted that while the discussions may use DIMMs as an example of memory connectors, the same reasoning applies to any on-motherboard memory or peripheral circuit connectors. One such issue with on-motherboard connectors such as DIMMs is the fanout length of the signal paths.
(39) The length of the signal path has a huge effect on the signal integrity of signals traveling the path. Resistive and capacitive effects, as well as discontinuities, reduce the power of the signal and can cause errors when received if the signal does not make it to the other end with the correct voltage.
(40) The CPU 10 connects to a line 70 which in turn connects to a line 72. Line 72 traverses the four DIMM connectors, each of which represent one drop off of the line. The fanout length for four DIMMs is approximately 52 inches, for six DIMMs it is approximately 80 inches. In contrast, as shown in
(41) Further, the above board interposer has a path length that is within a quarter wavelength of the signals that will traverse the path. The advantages of being within a quarter wavelength include no need for transmission lines, which saves power; a simpler signal path; lower capacitive load requiring smaller drive signals, saving power; lower read/write latency; simpler wire layout; lower part counts without the need for terminating resistors, capacitors, etc.; smaller printed circuit board (PCB) footprint with fewer layers, making it less expensive; and enhanced reliability with fewer vias and solder joints.
(42) Typically, to determine the wavelength, one divides 300 by the clock frequency of the signal, producing the wavelength of the signal in meters. For a clock frequency of 1.066 GHz, one would divide 300 by 1066 MHz, resulting in 0.281 meters, or 281 millimeters, or about 11 inches. One quarter of 11 inches is approximately 2.73 inches or 70 millimeters. Therefore, using the above board interposer provides the above advantages.
(43) Further, the use of the interposer eliminates many of the signal discontinuities that exist in current architectures where the processor interacts with peripheral circuits through the motherboard.
(44) The path of
(45) Once the path reaches the connectors for the modules, further through-hole via stubs 95a-d exist in the motherboard, on the way to additional inductive discontinuities due to the contact metal in the plug-in connectors 93a-d. In the modules themselves, capacitive discontinuities occur at the edge connector contact pads 96a-d, and further through-hole via stubs 97a-d and 98a-d. All of these discontinuities, whether capacitive, inductive, or resistive, result in impedance mismatches and have negative effects on the signal integrity. In contrast, referring back to
(46) Time Domain Reflectometry (TDR) is a standard measurement method used to characterize the quality of a high speed signal path, which method provides insight into both the magnitude and physical location of discontinuities in a signal path. The method operates by sending a fast-rising step waveform down a signal path, and displaying the resulting reflections on an oscilloscope screen. The time (X) axis relates to the physical location along the path, and the amplitude (Y) axis displays the impedance at each point along the line, measured in ohms.
(47) The image of
(48) When the signal encounters the line 83 between the CPU pin and the point 70 at which it begins to fan out to the memory elements, one sees that the typically very narrow line 83 needed to escape from the dense array of CPU pins exhibits an impedance of 80 ohms. When the signal reaches junction point 70, it encounters the beginning of 84b, an 80 ohm line to the left, and 82b, an 80 ohm line to the right; together the two present an impedance of 80/2=40 ohms, as shown in
(49) The 40 ohm impedance level lasts only as long as it takes the signal to travel to the ends of stubs 82a and 84a, where it encounters a further drop to 20 ohms as a result of the signal encountering the pin capacitance of the memory ICs located at the ends of stubs 82a and 84a. After the pulse edge passes the junction points of 82a-82b, and 84a-84b, the impedance returns to the 82b, 84b level of 40 ohms until it reaches the junctions with paths 82c and 84c, where a process holds sway that is similar to that at the junctions with 82a and 84a. The time delay between the arrival of the signal at the first memory IC, and the ends of stubs 82a and 84a, and its arrival at the memory ICs at the ends of stubs 82c and 84c, ultimately plays a role in determining the maximum operating speed of the system: Since all devices must see stable 1 or 0 signal levels, the system has to wait at least as long as the approximately 100 ps required for the signal to traverse the distance between the closest and farthest memory ICs.
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(51) At the end of segment 85 the signal runs into a series of short lengths of line 90a-c of varying width and dielectric environments due to their locations within the circuit substrate stack up, which lines change between layers of the PCB through vias 92a-c. The varying widths of the lines, their dielectric environments, and the capacitive vias all lead to impedance discontinuities that are less than 50 ohms.
(52) Along the way to the memory modules, the signal passes through terminating resistor 94, which is located on the top or bottom side of the circuit substrate and is connected to the buried signal paths through vias 92d-e. The resistor 94 in this case presents a resistance of 34 ohms, while the vias exhibit their typical capacitive discontinuities 92d-e in
(53) The signal traverses a short length of line 91a, at which point it reaches the location of the first memory module 87a and its associated socket 93a, where one sees a discontinuity due to via 95a an inductive discontinuity due to connector spring contact 96a, and a capacitive discontinuity at the metal pad on the memory module corresponding to the contact spring in the connector. Once on the memory module, the signal path traverses additional vias 97a and 98a, and various short lengths of line on the way to the memory ICs mounted on the module.
(54) It is important to note that the above description covers only the signal path to and on the first of several memory modules; each succeeding module in the chain adds its own set of similar reflections, as seen in subsequent groups of similar reflections in
(55) As in the case of
(56) It is important to note that the only reason we are able to see the discontinuities in the signal path is that each discontinuity reflects energy backward to the source, away from the load. All energy reflected backward represents signal information that does not reach the load and, hence, cannot contribute to information transfer. Making up for losses in the signal path, whether from dissipative resistive effects, series wiring parasitics, or impedance discontinuities, requires the expenditure of extra power to increase the signal amplitude to make up for losses.
(57) In addition to the advantages of path lengths under wavelength and fewer signal discontinuities, it is desirable that the signal paths to the components be equal for signaling and clocking coordination.
(58) Several variations on this configuration exist.
(59) This discussion this far has focused on an above board interposer used on current motherboards for computing devices. However, if one were to assume the presence of the interposer at the design point of the motherboard, one could eliminate the fanout area on the motherboard such as that area shown as 110 in
(60) TABLE-US-00001 Architecture Board area reduction (%) Single socket server 28 Double socket server 33-40 Quadruple socket server 66
In addition to assuming a retrofit application, the discussion up to this point has not addressed the possible configuration of the peripheral circuits on the interposer, except in a general sense. As mentioned above, the peripheral circuits on the interposer may consist of memory circuits such as system memory, cache, etc.
(61) A typical memory architecture has some predetermined number of lanes for memory access. For example, an Intel X58 motherboard has 3 memory lanes and 6 memory DIMMs. In
(62) Another advantage gained by elimination of the DIMMs in the streamlined motherboards comes from the reduction of the number of components that can fail under thermal cycling. Heat management has become a critical issue in motherboard design and operation as processing power has increased. The number of components reduces the number of possible points of failure. By eliminating the DIMM connectors, or other types of peripheral circuit connectors, the number of through-hole vias, solder joints, wiring runs, edge contacts, connectors, DIMM PCBs, resistors and capacitors removed from the board number in the tens of thousands. By employing the above board interposer, these possible points of failure vanish.
(63) In addition to reducing the number of components that may fail during thermal cycling, the above board interposer architecture may employ short length memory thermal paths to the CPU heat sink.
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(66) Many other forms of heat sinks exist than the water cooled block or the heat pipe to a remote cooler block discussed this far.
(67) Another variation mentioned but not discussed in any detail addresses the number of locations of the peripheral circuits. Returning to
(68) In addition, the interposer may connect in a coplanar fashion with another circuit.
(69) As mentioned above, other variations include the different type of connectors used in connecting the CPU to the interposer and between the interposer and the motherboard. One such variation includes pin grid arrays.
(70) The advantages of the above board interposer are varied and numerous, as discussed above. Although there has been described to this point a particular embodiment for an above board interposer, it is not intended that such specific references be considered as limitations upon the scope of this invention except in-so-far as set forth in the following claims.