RFID integrated circuits with antenna contacts on multiple surfaces
10885421 ยท 2021-01-05
Assignee
Inventors
- Christopher J. Diorio (Shoreline, WA, US)
- Ronald L. Koepp (Seattle, WA, US)
- Harley K. Heinrich (Snohomish, WA, US)
- Theron Stanford (Seattle, WA, US)
- Ronald A. Oliver (Seattle, WA, US)
Cpc classification
H01Q1/2283
ELECTRICITY
H01L24/95
ELECTRICITY
H01L2924/00012
ELECTRICITY
G06K19/0723
PHYSICS
Y10T29/49018
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L2924/00
ELECTRICITY
G06K19/07747
PHYSICS
H01L2223/6677
ELECTRICITY
H01L2924/13063
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01Q1/2225
ELECTRICITY
International classification
G06K19/077
PHYSICS
H01L23/498
ELECTRICITY
H01Q1/22
ELECTRICITY
Abstract
Embodiments are directed to a Radio Frequency Identification (RFID) integrated circuit (IC) having a first circuit block electrically coupled to first and second antenna contacts. The first antenna contact is disposed on a first surface of the IC and the second antenna contact is disposed on a second surface of the IC different from the first surface. A substrate of the RFID IC, or a portion of the IC substrate, electrically couples the first circuit block to at least one of the first and second antenna contacts. The IC includes one or more interfaces or barrier regions that at least partially electrically isolate the first circuit block from the rest of the IC substrate.
Claims
1. A Radio Frequency Identification (RFID) integrated circuit (IC) comprising: an IC substrate containing a circuit block; a first nonconductive stabilization layer disposed on at least a portion of a first surface of the IC substrate; a first conductive pad disposed on the first stabilization layer and electrically coupled to the circuit block; a second nonconductive stabilization layer disposed on at least a portion of a second surface of the IC substrate different from the first surface; a second conductive pad electrically isolated from the first conductive pad, disposed on the second stabilization layer, and electrically coupled to the circuit block; and an electrically conductive path disposed within the IC substrate and electrically coupling the circuit block to the second conductive pad.
2. The RFID IC of claim 1, wherein the electrically conductive path is a through-IC via.
3. The RFID IC of claim 2, wherein the through-IC via includes a metal.
4. The RFID IC of claim 2, wherein the through-IC via is electrically isolated from the IC substrate.
5. The RFID IC of claim 1, wherein the electrically conductive path includes a highly doped portion of the IC substrate.
6. The RFID IC of claim 5, wherein the highly doped portion of the IC substrate is electrically isolated from at least another portion of the IC substrate.
7. The RFID IC of claim 1, wherein the second surface is opposite the first surface.
8. The RFID IC of claim 1, wherein at least one of: the first conductive pad substantially spans the first surface; and the second conductive pad substantially spans the second surface.
9. A Radio Frequency Identification (RFID) integrated circuit (IC) comprising: an IC substrate containing a circuit block; a first nonconductive stabilization layer disposed on at least a portion of a first surface of the IC substrate; a first antenna contact disposed on the first stabilization layer and electrically coupled to the circuit block; a second nonconductive stabilization layer disposed on a second surface of the IC substrate opposite to the first surface; a second antenna contact electrically isolated from the first antenna contact, disposed on the second stabilization layer, and electrically coupled to the circuit block; and a through-IC via disposed within the IC substrate and electrically coupling the circuit block to the second antenna contact.
10. The RFID IC of claim 9, wherein the through-IC via is electrically isolated from the IC substrate.
11. The RFID IC of claim 9, wherein the through-IC via includes a metal.
12. The RFID IC of claim 9, wherein the through-IC via includes a highly doped portion of the IC substrate.
13. The RFID IC of claim 12, wherein the highly doped portion of the IC substrate is electrically isolated from at least another portion of the IC substrate.
14. The RFID IC of claim 9, wherein at least one of: the first antenna contact includes at least one conductive pad substantially spanning the first surface; and the second antenna contact includes at least one conductive pad substantially spanning the second surface.
15. A Radio Frequency Identification (RFID) integrated circuit (IC) comprising: an IC substrate containing a circuit block; a first nonconductive stabilization layer disposed on at least a portion of a first surface of the IC substrate; a first antenna contact disposed on the first stabilization layer and electrically coupled to the circuit block; a second nonconductive stabilization layer disposed on a second surface of the IC substrate opposite to the first surface; and a second antenna contact electrically isolated from the first antenna contact, disposed on the second stabilization layer, and electrically coupled to the circuit block; wherein at least one electrically conductive portion of the IC substrate electrically couples the circuit block to the second antenna contact.
16. The RFID IC of claim 15, wherein the at least one electrically conductive portion is more electrically conductive than another portion of the IC substrate.
17. The RFID IC of claim 16, wherein the electrically conductive portion of the IC substrate is highly doped.
18. The RFID IC of claim 15, wherein the electrically conductive portion of the IC substrate is electrically isolated from at least another portion of the IC substrate.
19. The RFID IC of claim 15, wherein the electrically conductive portion of the IC substrate is electrically coupled to at least another portion of the IC substrate.
20. The RFID IC of claim 15, wherein at least one of: the first antenna contact includes at least one conductive pad substantially spanning the first surface; and the second antenna contact includes at least one conductive pad substantially spanning the second surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following Detailed Description proceeds with reference to the accompanying Drawings, in which:
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DETAILED DESCRIPTION
(16) In the following detailed description, references are made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration specific embodiments or examples. These embodiments or examples may be combined, other aspects may be utilized, and structural changes may be made without departing from the spirit or scope of the present disclosure. The following detailed description is therefore not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents.
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(18) Reader 110 and tag 120 communicate via signals 112 and 126. When communicating, each encodes, modulates, and transmits data to the other, and each receives, demodulates, and decodes data from the other. The data can be modulated onto, and demodulated from, RF waveforms. The RF waveforms are typically in a suitable range of frequencies, such as those near 900 MHz, 13.56 MHz, and so on.
(19) The communication between reader and tag uses symbols, also called RFID symbols. A symbol can be a delimiter, a calibration value, and so on. Symbols can be implemented for exchanging binary data, such as 0 and 1, if that is desired. When symbols are processed by reader 110 and tag 120 they can be treated as values, numbers, and so on.
(20) Tag 120 can be a passive tag, or an active or battery-assisted tag (i.e., a tag having its own power source). When tag 120 is a passive tag, it is powered from signal 112.
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(22) Tag 220 is typically (although not necessarily) formed on a substantially planar inlay 222, which can be made in many ways known in the art. Tag 220 includes a circuit which may be implemented as an IC 224. In some embodiments IC 224 is implemented in complementary metal-oxide semiconductor (CMOS) technology. In other embodiments IC 224 may be implemented in other technologies such as bipolar junction transistor (BJT) technology, metal-semiconductor field-effect transistor (MESFET) technology, and others as will be well known to those skilled in the art. IC 224 is arranged on inlay 222.
(23) Tag 220 also includes an antenna for exchanging wireless signals with its environment. The antenna is often flat and attached to inlay 222. IC 224 is electrically coupled to the antenna via suitable IC contacts (not shown in
(24) IC 224 is shown with a single antenna port, comprising two IC contacts electrically coupled to two antenna segments 226 and 228 which are shown here forming a dipole. Many other embodiments are possible using any number of ports, contacts, antennas, and/or antenna segments.
(25) Diagram 250 depicts top and side views of tag 252, formed using a strap. Tag 252 differs from tag 220 in that it includes a substantially planar strap substrate 254 having strap contacts 256 and 258. IC 224 is mounted on strap substrate 254 such that the IC contacts on IC 224 electrically couple to strap contacts 256 and 258 via suitable connections (not shown). Strap substrate 254 is then placed on inlay 222 such that strap contacts 256 and 258 electrically couple to antenna segments 226 and 228. Strap substrate 254 may be affixed to inlay 222 via pressing, an interface layer, one or more adhesives, or any other suitable means.
(26) Diagram 260 depicts a side view of an alternative way to place strap substrate 254 onto inlay 222. Instead of strap substrate 254's surface, including strap contacts 256/258, facing the surface of inlay 222, strap substrate 254 is placed with its strap contacts 256/258 facing away from the surface of inlay 222. Strap contacts 256/258 can then be either capacitively coupled to antenna segments 226/228 through strap substrate 254, or conductively coupled using a through-via which may be formed by crimping strap contacts 256/258 to antenna segments 226/228. In some embodiments, the positions of strap substrate 254 and inlay 222 may be reversed, with strap substrate 254 mounted beneath inlay 222 and strap contacts 256/258 electrically coupled to antenna segments 226/228 through inlay 222. Of course, in yet other embodiments strap contacts 256/258 may electrically couple to antenna segments 226/228 through both inlay 222 and strap substrate 254.
(27) In operation, the antenna receives a signal and communicates it to IC 224, which may both harvest power and respond if appropriate, based on the incoming signal and the IC's internal state. If IC 224 uses backscatter modulation then it responds by modulating the antenna's reflectance, which generates response signal 126 from signal 112 transmitted by the reader. Electrically coupling and uncoupling the IC contacts of IC 224 can modulate the antenna's reflectance, as can varying the admittance of a shunt-connected circuit element which is coupled to the IC contacts. Varying the impedance of a series-connected circuit element is another means of modulating the antenna's reflectance. If IC 224 is capable of transmitting signals (e.g., has its own power source, is coupled to an external power source, and/or is able to harvest sufficient power to transmit signals), then IC 224 may respond by transmitting response signal 126.
(28) In the embodiments of
(29) An RFID tag such as tag 220 is often attached to or associated with an individual item or the item packaging. An RFID tag may be fabricated and then attached to the item or packaging, or may be partly fabricated before attachment to the item or packaging and then completely fabricated upon attachment to the item or packaging. In some embodiments, the manufacturing process of the item or packaging may include the fabrication of an RFID tag. In these embodiments, the resulting RFID tag may be integrated into the item or packaging, and portions of the item or packaging may serve as tag components. For example, conductive item or packaging portions may serve as tag antenna segments or contacts. Nonconductive item or packaging portions may serve as tag substrates or inlays. If the item or packaging includes integrated circuits or other circuitry, some portion of the circuitry may be configured to operate as part or all of an RFID tag IC.
(30) The components of the RFID system of
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(32) RFID reader 110 and RFID tag 120 talk and listen to each other by taking turns. As seen on axis TIME, when reader 110 talks to tag 120 the communication session is designated as R.fwdarw.T, and when tag 120 talks to reader 110 the communication session is designated as T.fwdarw.R. Along the TIME axis, a sample R.fwdarw.T communication session occurs during a time interval 312, and a following sample T.fwdarw.R communication session occurs during a time interval 326. Interval 312 may typically be of a different duration than interval 326here the durations are shown approximately equal only for purposes of illustration.
(33) According to blocks 332 and 336, RFID reader 110 talks during interval 312, and listens during interval 326. According to blocks 342 and 346, RFID tag 120 listens while reader 110 talks (during interval 312), and talks while reader 110 listens (during interval 326).
(34) In terms of actual behavior, during interval 312 reader 110 talks to tag 120 as follows. According to block 352, reader 110 transmits signal 112, which was first described in
(35) During interval 326, tag 120 talks to reader 110 as follows. According to block 356, reader 110 transmits a Continuous Wave (CW) signal, which can be thought of as a carrier that typically encodes no information. This CW signal serves both to transfer energy to tag 120 for its own internal power needs, and also as a carrier that tag 120 can modulate with its backscatter. Indeed, during interval 326, according to block 366, tag 120 does not receive a signal for processing. Instead, according to block 376, tag 120 modulates the CW emitted according to block 356 so as to generate backscatter signal 126. Concurrently, according to block 386, reader 110 receives backscatter signal 126 and processes it.
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(37) Circuit 424 shows two IC contacts 432, 433, suitable for coupling to antenna segments such as antenna segments 226/228 of RFID tag 220 of
(38) Circuit 424 includes signal-routing section 435 which may include signal wiring, signal-routing busses, receive/transmit switches, and so on that can route a signal to the components of circuit 424. In some embodiments IC contacts 432/433 couple galvanically and/or inductively to signal-routing section 435. In other embodiments (such as is shown in
(39) Capacitive coupling (and resultant galvanic decoupling) between IC contacts 432 and/or 433 and components of circuit 424 is desirable in certain situations. For example, in some RFID tag embodiments IC contacts 432 and 433 may galvanically couple to terminals of a tuning loop on the tag. In this situation, coupling capacitors 436 and/or 438 galvanically decouple IC contact 432 from IC contact 433, thereby preventing the formation of a short circuit between the IC contacts through the tuning loop.
(40) Coupling capacitors 436/438 may be implemented within circuit 424 and/or partly or completely external to circuit 424. For example, a dielectric or insulating layer on the surface of the IC containing circuit 424 may serve as the dielectric in capacitor 436 and/or capacitor 438. As another example, a dielectric or insulating layer on the surface of a tag substrate (e.g., inlay 222 or strap substrate 254) may serve as the dielectric in capacitors 436/438. Metallic or conductive layers positioned on both sides of the dielectric layer (i.e., between the dielectric layer and the IC and between the dielectric layer and the tag substrate) may then serve as terminals of the capacitors 436/438. The conductive layers may include IC contacts (e.g., IC contacts 432/433), antenna segments (e.g., antenna segments 226/228), or any other suitable conductive layers.
(41) Circuit 424 also includes a rectifier and PMU (Power Management Unit) 441 that harvests energy from the RF signal received by antenna segments 226/228 to power the circuits of IC 424 during either or both reader-to-tag (R.fwdarw.T) and tag-to-reader (T.fwdarw.R) sessions. Rectifier and PMU 441 may be implemented in any way known in the art.
(42) Circuit 424 additionally includes a demodulator 442 that demodulates the RF signal received via IC contacts 432, 433. Demodulator 442 may be implemented in any way known in the art, for example including a slicer, an amplifier, and so on.
(43) Circuit 424 further includes a processing block 444 that receives the output from demodulator 442 and performs operations such as command decoding, memory interfacing, and so on. In addition, processing block 444 may generate an output signal for transmission. Processing block 444 may be implemented in any way known in the art, for example by combinations of one or more of a processor, memory, decoder, encoder, and so on.
(44) Circuit 424 additionally includes a modulator 446 that modulates an output signal generated by processing block 444. The modulated signal is transmitted by driving IC contacts 432, 433, and therefore driving the load presented by the coupled antenna segment or segments. Modulator 446 may be implemented in any way known in the art, for example including a switch, driver, amplifier, and so on.
(45) In one embodiment, demodulator 442 and modulator 446 may be combined in a single transceiver circuit. In another embodiment modulator 446 may modulate a signal using backscatter. In another embodiment modulator 446 may include an active transmitter. In yet other embodiments demodulator 442 and modulator 446 may be part of processing block 444.
(46) Circuit 424 additionally includes a memory 450 to store data 452. At least a portion of memory 450 is preferably implemented as a Nonvolatile Memory (NVM), which means that data 452 is retained even when circuit 424 does not have power, as is frequently the case for a passive RFID tag.
(47) In some embodiments, particularly in those with more than one antenna port, circuit 424 may contain multiple demodulators, rectifiers, PMUs, modulators, processing blocks, and/or memories.
(48) In terms of processing a signal, circuit 424 operates differently during a R.fwdarw.T session and a T.fwdarw.R session. The different operations are described below, in this case with circuit 424 representing an IC of an RFID tag.
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(50) Version 524-A shows as relatively obscured those components that do not play a part in processing a signal during a R.fwdarw.T session. Rectifier and PMU 441 may be active, such as for converting RF power. Modulator 446 generally does not transmit during a R.fwdarw.T session, and typically does not interact with the received RF signal significantly, either because switching action in section 435 of
(51) Although modulator 446 is typically inactive during a R.fwdarw.T session, it need not be so. For example, during a R.fwdarw.T session modulator 446 could be adjusting its own parameters for operation in a future session, and so on.
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(53) Version 524-B shows as relatively obscured those components that do not play a part in processing a signal during a T.fwdarw.R session. Rectifier and PMU 441 may be active, such as for converting RF power. Demodulator 442 generally does not receive during a T.fwdarw.R session, and typically does not interact with the transmitted RF signal significantly, either because switching action in section 435 of
(54) Although demodulator 442 is typically inactive during a T.fwdarw.R session, it need not be so. For example, during a T.fwdarw.R session demodulator 442 could be adjusting its own parameters for operation in a future session, and so on.
(55) In typical embodiments, demodulator 442 and modulator 446 are operable to demodulate and modulate signals according to a protocol, such as the Gen2 Specification mentioned above. In embodiments where circuit 424 includes multiple demodulators and/or modulators, each may be configured to support different protocols or different sets of protocols. A protocol specifies, in part, symbol encodings, and may include a set of modulations, rates, timings, or any other parameter associated with data communications. In addition, a protocol can be a variant of a stated specification such as the Gen2 Specification, for example including fewer or additional commands than the stated specification calls for, and so on. In such instances, additional commands are sometimes called custom commands.
(56) Embodiments may also include methods of manufacturing an integrated circuit or tag as described herein. These methods may be performed in conjunction with one or more human operators. These human operators need not be collocated with each other, and each can be with a machine that performs a portion of the manufacturing.
(57) Embodiments for manufacturing an integrated circuit or tag as described herein may additionally include programs, and methods of operating the programs. A program is generally defined as a group of steps or instructions leading to a desired result, due to the nature of the elements in the steps and their sequence.
(58) Executing a program's steps or instructions requires manipulating physical quantities that represent information. These quantities may be electrical, magnetic, and electromagnetic charges or particles, states of matter, and in the more general case the states of any physical elements. These quantities are often transferred, combined, compared, and processed according to the steps or instructions. It is convenient at times to refer to the information represented by the states of these quantities as bits, data bits, samples, values, symbols, characters, terms, numbers, or the like. It should be borne in mind, however, that all of these and similar terms are associated with the appropriate physical quantities, and that these terms are merely convenient labels applied to these physical quantities, individually or in groups.
(59) Executing a program's steps or instructions may further require storage media that have stored thereon a program's instructions and/or data, typically in a machine-readable form. This storage media is typically termed a memory, read by a processor or other machine element. In electronic devices, the memory may be implemented as Read Only Memory (ROM), Random Access Memory (RAM), and many others as will be well known to those skilled in the art. In some embodiments, the memory may be volatile and in others nonvolatile.
(60) Even though it is said that a program is stored in a memory, it should be clear to a person skilled in the art that the program need not reside in a single memory, or even be executed by a single machine. Various portions, modules, data, or features of the program may reside in separate memories and be executed by separate machines.
(61) Often, for sake of convenience, it is desirable to implement and describe a program for manufacturing an integrated circuit or tag according to embodiments as software. The software can be unitary or can be considered as various interconnected software modules.
(62) Embodiments of an RFID integrated circuit, tag, or of a program for manufacturing an RFID integrated circuit or tag as described herein can be implemented as hardware, software, firmware, or any combination thereof. It is advantageous to consider such a tag as subdivided into components or modules. A person skilled in the art will recognize that some of these components or modules can be implemented as hardware, some as software, some as firmware, and some as a combination.
(63) As described above, an RFID tag may be manufactured by placing an RFID IC (e.g., IC 224 in
(64) Disposing the antenna contacts on different surfaces of the IC addresses this issue.
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(66) In some embodiments, a dielectric layer 710 may be disposed between terminal 702 and bridge 708 to prevent an inadvertent short circuit between the terminal 702 and bridge 708.
(67) In some embodiments, the electrical coupling between the elements in
(68) In some embodiments, the front-surface and/or back-surface contacts of IC 706 may use one or more large contact pads, as described in U.S. Pat. No. 8,661,652 issued on Mar. 4, 2014, which is hereby incorporated by reference in its entirety.
(69) In other embodiments, the contact pads may be shaped or formed in such a way as to improve adhesion between the contact pads and the antenna terminals. Examples include but are not limited to providing one or more cavities, slots, or gaps in the center of the contact pad(s) (not shown in
(70) In embodiments as disclosed herein, the large contact pads electrically couple to one or more antenna terminals or bridges (e.g., terminal 702 and/or bridge 708 in
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(75) Dielectric layer 918 may be a native oxide that forms on substrate 910 or may be deposited on IC 942. The oxide formation or deposition may occur at any time. Similarly, side contact 950 may be a region of substrate 910 doped for a conductivity that is higher than that of the native substrate 910 or may be deposited on substrate 910. The doping or deposition may occur at any time.
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(79) As described above, in some embodiments an electrically conductive substrate may couple circuitry to a back-surface antenna contact. To prevent electrical signals flowing through the substrate to the back-surface antenna contact from interfering with circuitry operation, the substrate or substrate portion carrying electrical signals to the back-surface antenna contact may be electrically isolated, at least partially, from the circuitry.
(80) IC 1100 further includes barrier regions 1120 and 1122 within substrate 1108. Barrier region 1120 may bound (e.g., form a boundary) a circuit region 1102 containing rectifier 1104 along multiple sides of circuit region 1102, thereby enclosing or surrounding the circuit region 1102 and physically separating circuit region 1102 from the rest of substrate 1108. Similarly, barrier region 1122 may bound a circuit region 1124 containing circuitry 1126 along multiple sides of circuit region 1124, thereby enclosing or surrounding the circuit region 1124 and physically separating circuit region 1124 from the rest of substrate 1108. In some embodiments, barrier regions 1120 and/or 1122 may be configured to form tubs within which circuit regions 1102 and/or 1124 reside, where the tubs bound but do not entirely enclose their respective circuit regions. For example, barrier region 1120 may not bound circuit region 1102 on the side closest to front-surface antenna contact 1106, but may bound circuit region 1102 on all other sides. In other embodiments, barrier regions 1120 and/or 1122 may entirely enclose, surround, or encapsulate their respective circuit regions, except for apertures, openings, and/or exposed areas through which electrical interconnects pass. In embodiments where a circuit region abuts or is adjacent to the edge of a substrate, an associated barrier region may bound the circuit region only on the sides of the circuit region facing into the substrate, or may also bound the circuit region on the sides of the circuit region facing away from the substrate.
(81) Barrier regions 1120 and 1122 may further be configured to provide at least partial electrical isolation between their respective, enclosed circuit regions and the remainder of substrate 1108. In one embodiment, barrier regions 1120 and/or 1122 may be formed from a semiconductor material different from the semiconductor material of substrate 1108 and/or circuit regions 1102/1124. For example, if substrate 1108 and/or circuit regions 1102/1124 are formed from a native, p-type or p-doped semiconductor material, then barrier regions 1120 and/or 1122 may be formed from an n-type or n-doped semiconductor material. If substrate 1108 and/or circuit regions 1102/1124 are formed from an n-type or n-doped semiconductor material, then barrier regions 1120 and/or 1122 may be formed from a p-type or p-doped semiconductor material. The difference in composition between barrier regions 1102/1124 and substrate 1108 and/or circuit regions 1102/1124 may create interfaces between the respective regions that allow for at least partial electrical isolation between the respective regions.
(82) Diagram 1150 is a cross-section of a portion of a dual-sided IC similar to IC 1100, showing some details of a barrier region 1160, similar to barrier regions 1120 and 1128. Barrier region 1160 may be formed in an IC substrate similar to IC substrate 1108, in an epitaxial layer 1154 disposed on a base substrate or layer 1156, in the base layer 1156, or at the interface between the epitaxial layer 1154 and the base layer 1156. Epitaxial layer 1154 may be electrically coupled to or isolated from base layer 1156. Barrier region 1160 at least partly encloses a circuit region 1152, which in turn contains circuitry 1172. In one embodiment, the IC substrate, epitaxial layer 1154, and circuit region 1152 may be p-type or p-doped, whereas barrier region 1160 may be n-type or n-doped. In this embodiment, circuitry 1172 may include n-type metal-oxide-semiconductor (NMOS) devices and/or p-type metal-oxide-semiconductor (PMOS) devices. If the latter are present, they may be disposed in separate n-wells (N-doped regions) in circuit region 1152.
(83) Barrier region 1160 may be formed using any suitable means. For example, barrier region 1160 may be formed by implanting a deep n-well 1162 into the IC substrate to form a bottom or floor of barrier region 1160, and implanting n-wells 1164, 1166, and other n-wells (not depicted) to form the walls of barrier region 1160. As another example, barrier region 1160 may be formed by implanting an n-well, then implanting a p-well within the n-well smaller than and contained within the n-well, or vice-versa. When thus configured, interfaces 1168 and 1170 between barrier region 1160 and the IC substrate and circuit region 1152, respectively, may form PN junctions that function as front-to-front PN diodes, as depicted in diagram 1150. When biased appropriately, or even in the absence of biasing, the interfaces 1168 and 1170 may prevent current flow between the IC substrate and circuit region 1152 through barrier region 1160, thereby electrically isolating the IC substrate from circuit region 1152. In some embodiments, voltage biasing may be applied to interfaces 1168 and/or 1170, to aid or enhance electrical isolation between the IC substrate and circuit region 1152. For example, optional voltages 1180 and/or 1182 may be applied to interface 1168 and/or interface 1170, respectively. The optional voltages 1180/1182 may be configured to reverse-bias the PN junctions associated with interfaces 1168/1170, to further prevent current flow through interfaces 1168/1170. The optional voltages 1180/1182 may be generated and applied to circuit region 1152, barrier region 1160, and/or layer 1154 by circuitry 1172, circuitry 1174 (described below), and/or another circuit block electrically coupled to barrier region 1160.
(84) In some embodiments, portions of barrier region 1160 may include circuitry. For example, n-well 1166 may include circuitry 1174, especially PMOS devices. Barrier region 1160 may also be able to at least partially electrically isolate circuitry 1174 from the IC substrate, for example if the PN junction associated with interface 1168 is reverse-biased. In some embodiments, instead of a barrier region as described, an appropriately-doped well may be used to at least partially electrically isolate circuitry from the IC substrate, along the lines of circuitry 1174. For example, in some embodiments both circuit region 1152 and barrier region 1160 may be part of the same doped well (e.g., an n-well or a p-well), and therefore be formed from the same type of semiconductor material, at least in terms of doping. In these embodiments, a PN-junction-forming interface between the doped well and the IC substrate, similar to interface 1168, may be reverse-biased sufficiently to reduce or prevent current flow through the interface between the doped well and the IC substrate, thereby at least partially electrically isolating the IC substrate from circuitry within the doped well.
(85) In other embodiments, barrier regions may be partially or completely formed of other material. For example, barrier region bottoms or floors may include an epitaxial or buried insulating layer, formed using an oxide, nitride, or other insulating material. Barrier region walls may include insulating material, and may be formed using techniques such as trench isolation or other, similar techniques.
(86) In some embodiments, portion(s) of an IC substrate may be configured to improve electrical conductivity through the IC substrate.
(87) In some embodiments, the substrate of an IC may be thinned to further increase the overall electrical conductivity between circuitry within the IC substrate and a back-surface antenna contact. For example, the substrate may be thinned using an etching or grinding process. Thinning may be combined with one or more of the techniques described above to facilitate electrical coupling between circuitry within an IC and a back-surface antenna contact.
(88) The above figures should not be construed as limiting the types or elements of circuitry that may couple across multiple surfaces of a dual-sided IC. As will be described below, other circuits that may similarly couple include modulators, PMUs, antenna-routing nodes, impedance matching circuits, ESD circuits, and indeed any circuitry present in an RFID IC.
(89) In some embodiments, dielectric 918/934/944 in
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(91) Diagram 1350 shows the RFID strap or inlay being pressed against the RFID IC with a mounting force F2 (1352) which is larger than mounting force F1. The presence of stabilization layer 1310 ensures that mounting distance D2 (1354) is substantially the same as mounting distance D1 (1304) despite the larger mounting force F2. As a result, mounting capacitance C2 is substantially similar to mounting capacitance C1, helping ensure that the tags have similar tuning and therefore similar performance characteristics.
(92) In some embodiments, bumps formed through openings in stabilization layer 1310 electrically couple circuits 1362 to antenna contact 1312. Stabilization layer 1310 may be an organic or inorganic material, typically (although not necessarily) with a relatively low dielectric constant and a reasonable thickness to provide small capacitance. An anisotropic conductive adhesive, patterned conductive adhesive, or nonconductive adhesive 1313 may optionally be applied between the IC and the strap/inlay to attach the IC to the strap/inlay, either or both physically and electrically. If adhesive layer 1313 is nonconductive then it is typically sufficiently thin that at the frequencies of RFID communications it provides a low-impedance capacitive path between antenna terminal 1327 and antenna contact 1312.
(93) In some embodiments antenna contact 1312, similar to contact pads 804 or 806 in
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(95) Dual-differential ICs typically include multiple rectifiers, each electrically coupled to a different antenna port.
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(97)
(98) The above specification, examples, and data provide a complete description of the composition, manufacture, and use of the embodiments. Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims and embodiments.
(99) According to some examples, a Radio Frequency Identification (RFID) integrated circuit (IC) is provided. The IC may include an electrically conductive IC substrate, a circuit region within the IC substrate, and an electrically conductive barrier region formed within the IC substrate. The IC substrate may have one of an n-type doping and a p-type doping. The barrier region may have the other one of the n-type doping and the p-type doping. The barrier region may electrically isolate the circuit region from the IC substrate. The IC may further include a first circuit block disposed in the circuit region, a first antenna contact disposed on a first surface of the IC substrate and electrically coupled to the first circuit block, and a second antenna contact disposed on a second surface of the IC substrate opposite the first surface, where the electrically conductive IC substrate electrically couples the second antenna contact to the first circuit block.
(100) According to other examples, a Radio Frequency Identification (RFID) integrated circuit (IC) is provided. The IC may include an electrically conductive IC substrate, a circuit region formed within the IC substrate and electrically isolated from the substrate, and a first circuit block disposed in the circuit region. The IC may further include a first antenna contact disposed on a first surface of the IC substrate and electrically coupled to the first circuit block, and a second antenna contact disposed on a second surface of the IC substrate different from the first circuit block, where the electrically conductive IC substrate electrically couples the second antenna contact to the first circuit block.
(101) According to further examples, a Radio Frequency Identification (RFID) integrated circuit (IC) is provided. The IC may include an electrically conductive IC substrate, a circuit region within the IC substrate, and an electrically conductive barrier region formed within the IC substrate. The IC substrate may be formed of a first type of semiconductor material, and the first barrier region may be formed of a second type of semiconductor material different from the first type of semiconductor material. The barrier region may electrically isolate the circuit region from the IC substrate. The IC may further include a first circuit block disposed in the first circuit region, a first antenna contact disposed on a first surface of the IC substrate and electrically coupled to the first circuit block, and a second antenna contact disposed on a second surface of the IC substrate opposite the first surface, where the electrically conductive IC substrate electrically couples the second antenna contact to the first circuit block.
(102) According to further examples, a Radio Frequency Identification (RFID) integrated circuit (IC) is provided. The IC may include an electrically conductive IC substrate formed of a first type of semiconductor material, a first, electrically conductive, region formed within the IC substrate of a second type of semiconductor material different than the first type, and a first circuit block disposed in the first region. The IC may further include a first antenna contact disposed on a first surface of the IC substrate and electrically coupled to the first circuit block, and a second antenna contact disposed on a second surface of the IC substrate opposite the first surface. The second antenna contact may be electrically isolated from the first antenna contact, and the electrically conductive IC substrate may electrically couple the second antenna contact to the first circuit block.
(103) According to some embodiments, the first circuit block may be electrically coupled to the first antenna contact via a first coupling capacitor and electrically coupled to the second antenna contact via a second coupling capacitor. A reverse-biased PN junction between the barrier region and the circuit region may provide the electrical isolation. The IC may further include a second circuit block electrically coupled to the barrier region and configured to generate a voltage to reverse-bias the PN junction.
(104) According to other embodiments, the IC substrate may include an epitaxial layer and a base layer, where the epitaxial layer is disposed on the base layer and the circuit region is formed within the epitaxial layer. One or more of the first and second antenna contacts may include at least one conductive pad spanning substantially an entire surface of the IC substrate. The first circuit block may include a charge pump electrically coupled to the first and second antenna contacts such that a current flow is from the first antenna contact to the second antenna contact through the electrically conductive IC substrate during a first phase of an incident RF signal and is from the second antenna contact to the first antenna contact through the electrically conductive substrate during a second phase of the incident RF signal.
(105) According to further embodiments, the circuit region may be one of an n-well and a p-well, and the IC substrate may have a doping opposite that of the circuit region. The first type of semiconductor material may be p-type semiconductor material, and the second type of semiconductor material may be n-type semiconductor material. The IC may further include an interface between the barrier region and the circuit region, where the interface provides the electrical isolation in response to the application of a voltage bias across the interface. The second circuit block may be configured to generate and apply the voltage bias.