ELECTRONIC COMPONENT WITH MOULDED PACKAGE
20230046693 · 2023-02-16
Inventors
Cpc classification
International classification
Abstract
An electronic component comprising a plastic package and an electric chip which is inside the package. The electronic component comprises a metallic die pad and a metallic first support structure extends from the die pad to a first support point on one of the side surfaces of the plastic package. The electronic component also comprises a metallic opposing pad and a metallic second support structure which extends from the opposing pad to a second support point on one of the side surfaces of the plastic package.
Claims
1. An electronic component comprising a plastic package and an electric chip which is inside the package, wherein the plastic package has a first surface and a second surface, and the first surface and second surface are opposite to each other in a vertical z-direction, and the plastic package has at least one side surface which extends between the first surface and the second surface, and the electronic component comprises a metallic die pad which defines a die pad plane which is substantially horizontal, and a metallic first support structure extends from the die pad to a first support point on the at least one side surface of the plastic package, wherein the first support structure is at least partly embedded within the plastic package, and the z-coordinate of the first support point defines a horizontal first support plane, and a first electric chip is attached to the die pad, wherein the electronic component also comprises a metallic opposing pad which defines an opposing pad plane which is substantially horizontal, and a metallic second support structure extends from the opposing pad to a second support point on the at least one side surface of the plastic package, wherein the second support structure is at least partly embedded within the plastic package, and the z-coordinate of the second support point defines a horizontal second support plane.
2. The electronic component according to claim 1, wherein the z-coordinate of the die pad plane is less than the z-coordinate of the first support plane, and the z-coordinate of the first support plane is substantially equal to the z-coordinate of the second support plane.
3. The electronic component according to claim 2, wherein the z-coordinate of the opposing pad plane is greater than the z-coordinate of the second support plane.
4. The electronic component according to claim 3, wherein the difference between (I) the z-coordinate of the die pad and the z-coordinate of the first support plane is equal to the difference between (II) the z-coordinate of the opposing pad and the z-coordinate of the second support plane.
5. The electronic component according to claim 2, wherein the z-coordinate of the opposing pad plane is equal to the z-coordinate of the second support plane.
6. The electronic component according to claim 1, wherein the z-coordinate of the die pad plane is equal to the z-coordinate of the first support plane, and the z-coordinate of the first support plane is substantially equal to the z-coordinate of the second support plane, and the z-coordinate of the opposing pad plane is greater than the z-coordinate of the second support plane.
7. The electronic component according to claim 1, wherein a second electric chip is attached to the opposing pad and the first support point is joined to the second support point so that the first support structure is in electrical contact with the second support structure.
8. The electronic component according to claim 1, wherein the z-coordinate of the die pad plane is equal to the z-coordinate of the first support plane, and the z-coordinate of the first support plane is less than the z-coordinate of the second support plane, and the z-coordinate of the opposing pad plane is equal to the z-coordinate of the second support plane.
9. The electronic component according to claim 1, wherein the z-coordinate of the first support plane is equal to the z-coordinate of the second support plane, and the z-coordinate of the die pad plane is greater than the z-coordinate of the first support plane, and the z-coordinate of the opposing pad plane is greater than the z-coordinate of the die pad plane.
10. The electronic component according to claim 1, wherein the size and geometry of the die pad is substantially equal to the size and geometry of the opposing pad, and the die pad is substantially aligned with the opposing pad in the vertical direction.
11. The electronic component according to claim 1, wherein the die pad is exposed on the first surface of the package.
12. The electronic component according to claim 1, wherein the opposing pad is exposed on the second surface of the package.
13. A method for manufacturing an electronic component, wherein the method comprises the steps of: manufacturing an electric chip, preparing a metallic die pad and a metallic first support structure in a first leadframe so that the die pad is connected with the first support structure to the main part of the first leadframe, wherein the die pad defines a die pad plane and the first leadframe defines a first support plane, attaching the electric chip to the die pad, preparing a metallic opposing pad and a metallic second support structure in a second leadframe so that the opposing pad is connected with the second support structure to the second leadframe, wherein the opposing pad defines an opposing pad plane and the second leadframe defines a second support plane, placing the first and second leadframes on top of each other or next to each other so that the die pad and the opposing pad are at least partly aligned with each other in the direction which is perpendicular to the die pad plane, moulding a first half of a plastic package onto the bottom side of said first leadframe and moulding a second half of a plastic package onto the top side of said second leadframe so that the first and second support structures are at least partly embedded within the package, and releasing the first support structure from the first leadframe and releasing the second support structure the second leadframe.
14. The method according to claim 13, wherein the die pad is exposed on the first surface of the package.
15. The method component according to claim 13, wherein the opposing pad is exposed on the second surface of the package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In the following the disclosure will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings, in which
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[0013]
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[0017]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0018] This disclosure describes an electronic component comprising a plastic package and an electric chip which is inside the package. The plastic package has a first surface and a second surface, and the first surface and second surface are opposite to each other in a vertical z-direction. The plastic package also has at least one side surface which extends between the first surface and the second surface.
[0019] The electronic component comprises a metallic die pad which defines a die pad plane which is substantially horizontal. A metallic first support structure extends from the die pad to a first support point on the at least one side surface of the plastic package. The first support structure is at least partly embedded within the plastic package. The z-coordinate of the first support point defines a horizontal first support plane. A first electric chip is attached to the die pad.
[0020] The electronic component also comprises a metallic opposing pad which defines an opposing pad plane which is substantially horizontal. A metallic second support structure extends from the opposing pad to a second support point on the at least one side surface of the plastic package. The second support structure is at least partly embedded within the plastic package. The z-coordinate of the second support point defines a horizontal second support plane.
[0021] The die pad may be formed in a first leadframe and the opposing pad may be formed in a second leadframe. As described in more detail below, the first and second leadframes may be placed on top of each other when the component is manufactured, and the component may be released from main parts of the first and second leadframes when the packaging has been completed. The main parts of the leadframe will therefore not form a part of the finished component.
[0022]
[0023]
[0024] The support structures 212/222 may be narrow tie bars as
[0025] Alternatively, the support structures could be wider than
[0026] In all embodiments of this disclosure, the point where the first support structure 212 reaches the outer surface of the sidewall 253 of the plastic package is called a first support point 271. The point where the second support structure 272 reaches the outer surface of the sidewall 253 of the plastic package is correspondingly called a second support point 272. When the package is released from the leadframe, the support structures may be cut off at these support points 271/272 so that the support structures do not extend to the exterior of the package (in other words, the parts of the leadframe 21/22 which extends to the exterior of the package in
[0027] In all embodiments of this disclosure, the plane defined by the first leadframe 21 during the manufacturing process defines the vertical coordinate of the first support point 271 and thereby the first support plane 291. Correspondingly, the plane defined by the second leadframe 22 during the manufacturing process defines the vertical coordinate of the second support point 272 and thereby the second support plane 292. In other words, until the overmolded plastic package is released from the first and second leadframes, the first support point 271 lies within the plane of the first leadframe 21 and the second support point 272 lies within the plane of the second leadframe 22. However, as will be explained in more detail below, the first and second support plane are not necessarily always the same plane, as they are in
[0028] As mentioned above, the contact elements 213 illustrated in
[0029] The first half 241 of the package forms the first surface 251, which is illustrated as the bottom surface in
[0030] The illustrated xy-plane may be parallel to a plane where the electronic component is intended to be attached, for example the plane of a circuit board. Words such as “bottom” and “top” refer in this disclosure only to two sides which are separated from each other in the z-direction. They do not refer how the component is intended to be placed on a circuit board—the either “top” or the “bottom” side could be attached to the circuit board. Also, words such as “bottom”, “top”, “vertical” and “horizontal” do not refer to the orientation of the component with regard to the direction of earth's gravitational field either when the component is manufactured or when it is in use.
[0031] The electronic chip 231 may be attached to the die pad 211 for example with an adhesive. The electric contacts of the electric chip 231 may be attached to the internal parts of contact elements 213 for example with by wire bonding. These options apply in all embodiments presented in this disclosure.
[0032] The first and second leadframes 21 and 22 (and the pads, support structures and contact elements which are produced from these leadframes) can be made of metal, for example copper or any other malleable metal. The pattern illustrated in
[0033] The first support structures 212 extend from the main part of the first leadframe 21 to the die pad 211 and keep the die pad firmly attached to the first leadframe 21 until the package 241/242 is moulded over the leadframe. Correspondingly, the second support structures 222 extend from the main part of the second leadframe 22 to the opposing pad 221 and keep the opposing pad firmly attached to the second leadframe 22. As mentioned above, at least one first support structure is needed to support the die pad during the overmolding process, and at least one second support structure is needed to support the opposing pad. The first and second support structures 212/222 will then remain inside the component when the package is released from the first and second leadframes 21/22, providing a symmetric and rigid support structure in the top and bottom halves of the component. These options apply in all embodiments presented in this disclosure.
[0034] The z-coordinate of the die pad plane may be less than the z-coordinate of the first support plane 291, and the z-coordinate of the first support plane 291 may be substantially equal to the z-coordinate of the second support plane 292. Furthermore, the z-coordinate of the opposing pad plane may be greater than the z-coordinate of the second support plane 292, as
[0035] The difference (281) between (I) the z-coordinate of the die pad 211 and the z-coordinate of the first support plane 291 may be equal to the difference (282) between (II) the z-coordinate of the opposing pad 221 and the z-coordinate of the second support plane 292. However, the distances 281 and 282 could alternatively be unequal.
[0036] The first and second halves of the plastic package which are moulded onto the bottom side of the first leadframe and the top side of the second leadframe, respectively, may fill the inside of the component so that all elements of the component are embedded in the plastic material. Alternatively, the mould may be designed to leave a cavity inside the component. This cavity may be filled with a gas which surrounded the component during the moulding, for example air or any other suitable gas. The support structures can be embedded in the sidewalls of the plastic package if a cavity is present and also if a cavity is not present.
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[0039] The structure can also be turned around the other way, as
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[0041] In
[0042] A component can also be placed on the opposing pad 4 in any other embodiment presented in this disclosure, even when the first and second support planes do not coincide.
[0043] The chips 431 and 432 may be connected to each other via these additional contact structures 46, for example by connecting each chip to an additional contact structure 46 with a wire bond 48. The number of electrical connections between the two chips can thereby be made greater than in
[0044] The first support point can be joined to the second support point so that the first support structure is in electrical contact with the second support structure even when no second electric chip is present in the device, for example for electromagnetic shielding purposes as described below.
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[0048] Another alternative is that the z-coordinate of the first support plane is equal to the z-coordinate of the second support plane, and the z-coordinate of the opposing pad plane is less than the z-coordinate of the second support plane 691, and the z-coordinate of the die pad plane is less than the z-coordinate of the opposing pad plane. This option has not been separately illustrated.
[0049] In any embodiment illustrated in this disclosure, the size and geometry of the die pad may be substantially equal to the size and geometry of the opposing pad, and the die pad may be substantially aligned with the opposing pad in the vertical direction. The stabilizing effect provided by a substantially symmetric opposing pad will typically be better than that which can be achieved with an opposing pad whose size or geometry differs significantly from that of the die pad. Nevertheless, an opposing pad of any size and geometry may provide some degree of stabilization to the component.
[0050]
[0051] The first support plane and the second support plane may lie substantially in the middle of component in the z-direction. The vertical offset from the first support plane to the die pad may be equal to the vertical offset from the second support plane to the opposing pad. However, these offsets do not necessarily have to be equal.
[0052] The first and second leadframes 21 and 22 are illustrated as being stacked upon each other at the in
[0053] In any embodiment described in this disclosure, the die pad and the opposing pad may both function as shields against electromagnetic radiation. The opposing pad and/or the die pad may be set to ground potential. If at least one die pad tiebar is in electrical contact with at least one opposing pad tiebar, both the opposing pad and the die pad may be grounded by connecting either of them to ground potential.
[0054] A method for manufacturing an electronic component described in this disclosure comprises at least the following steps:
[0055] manufacturing an electric chip; preparing a metallic die pad and a metallic first support structure in a first leadframe so that the die pad is connected with the first support structure to the main part of the first leadframe, wherein the die pad defines a die pad plane and the first leadframe defines a first support plane; attaching the electric chip to the die pad;
[0056] preparing a metallic opposing pad and a metallic second support structure in a second leadframe so that the opposing pad is connected with the first support structure to the second leadframe, wherein the opposing pad defines an opposing pad plane and the second leadframe defines a second support plane;
[0057] placing the first and second leadframes on top of each other or next to each other so that the die pad and the opposing pad are at least partly aligned with each other in the direction which is perpendicular to the die pad plane;
[0058] moulding a first half of a plastic package onto the bottom side of said first leadframe and moulding a second half of a plastic package onto the top side of said second leadframe so that the first and second support structures are at least partly embedded within the package;
[0059] releasing the first support structure from the first leadframe and releasing the second support structure from the second leadframe.
[0060]
[0061] The first leadframe may have a bottom side and a top side, and the die pad may be offset from the main part of the first leadframe in the vertical direction which extends away from its bottom side. The second leadframe may also have a bottom side and a top side, and the opposing pad may be offset from the main part of the second leadframe in the vertical direction which extends away from its top side. If the first and second leadframes are placed on top of each other, the bottom side of the second leadframe may be placed on the top side of the first leadframe.
[0062] The main part of each leadframe is formed by the parts of the planar leadframe sheet which surround the die pad, opposite pad, support structure and contact element patterns. These main parts define the surface which will form the support plane in the component. These main parts are illustrated as a frame in
[0063] When the first and second leadframes are placed on top of each other, they are arranged in the manner illustrated in
[0064] A moulding tool may be placed over the leadframe when the first and second halves of the package are formed on the respective leadframes. The tool is filled with molten plastic, which is then solidified. Both halves of the package may be moulded simultaneously, or either half may be molded before the other.
[0065]
[0066] All options described above with reference to