Electronic component
10879142 ยท 2020-12-29
Assignee
Inventors
Cpc classification
H05K1/0218
ELECTRICITY
H01L2924/19105
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L25/16
ELECTRICITY
H01L23/552
ELECTRICITY
H01L23/49805
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L23/50
ELECTRICITY
H05K1/18
ELECTRICITY
H01L2924/00012
ELECTRICITY
International classification
H01L23/552
ELECTRICITY
H05K3/40
ELECTRICITY
H05K9/00
ELECTRICITY
H01L23/498
ELECTRICITY
Abstract
An electronic component includes a board, a surface mount device, a nonmagnetic resin layer, a metal shield layer, and a magnetic shield layer. The board includes first and second principal surfaces facing each other, and a magnetic body layer. The surface mount device is mounted on the first principal surface of the board. The nonmagnetic resin layer covers the surface mount device. The metal shield layer covers the nonmagnetic resin layer. The magnetic shield layer covers an entire or substantially an entire surface of the metal shield layer.
Claims
1. An electronic component comprising: a board including a first principal surface and a second principal surface facing each other, and a magnetic body layer; a surface mount device mounted on the first principal surface of the board; a nonmagnetic resin layer covering, at the first principal surface, an entire or substantially an entire surface of the surface mount device; a metal shield layer covering, at the first principal surface, the nonmagnetic resin layer; and a magnetic shield layer covering, at the first principal surface, an entire or substantially an entire surface of the nonmagnetic resin layer and an entire or substantially an entire surface of the metal shield layer.
2. The electronic component according to claim 1, wherein the metal shield layer covers, at the first principal surface, the entire or substantially the entire surface of the nonmagnetic resin layer.
3. The electronic component according to claim 1, wherein the board includes: a ground external terminal conductor provided on the second principal surface; a metal-shield land conductor provided on the first principal surface and connected to the metal shield layer; and a first connection conductor extending in the magnetic body layer and connecting the ground external terminal conductor and the metal-shield land conductor to each other.
4. The electronic component according to claim 1, wherein the board includes: an input-output external terminal conductor provided on the second principal surface; and a second connection conductor extending along an outer side portion of the magnetic body layer and connecting the input-output external terminal conductor and a terminal of the surface mount device to each other.
5. The electronic component according to claim 1, further comprising a nonmagnetic intermediate layer interposed between the metal shield layer and the magnetic shield layer.
6. The electronic component according to claim 1, wherein the board has a multilayer structure including: the magnetic body layer; and a nonmagnetic body layer disposed on each of two opposed surfaces of the magnetic body layer in a thickness direction; the magnetic body layer is made of a magnetic ceramic; and the nonmagnetic body layer is made of a nonmagnetic ceramic.
7. The electronic component according to claim 1, wherein the magnetic shield layer is made of a resin containing magnetic body powder.
8. The electronic component according to claim 1, wherein in a low frequency region, a magnetic permeability of the magnetic body layer is higher than a magnetic permeability of the magnetic shield layer; and in a high frequency region, the magnetic permeability of the magnetic shield layer is higher than the magnetic permeability of the magnetic body layer.
9. The electronic component according to claim 1, wherein a plurality of the surface mount devices are provided; and the nonmagnetic resin layer that covers the plurality of the surface mount devices is a single layer.
10. The electronic component according to claim 6, wherein the nonmagnetic body layers abut each of two opposed surfaces of the magnetic body layer in a thickness direction.
11. The electronic component according to claim 3, wherein the metal-shield land conductor has a rectangular or substantially rectangular shape.
12. The electronic component according to claim 3, wherein a plurality of the metal-shield land conductors are provided; and each of the plurality of metal-shield land conductors is disposed near a corresponding one of four corners of the first principal surface.
13. The electronic component according to claim 3, wherein the first connection conductor includes a conductor pattern provided in the board and extending in a direction orthogonal or substantially orthogonal to a thickness direction, and an interlayer connection conductor provided in the board and extending in a direction parallel or substantially parallel to the thickness direction.
14. The electronic component according to claim 4, wherein the second connection conductor includes a conductor pattern provided in the board and extending in a direction orthogonal or substantially orthogonal to a thickness direction, and an interlayer connection conductor provided in the board and extending in a direction parallel or substantially parallel to the thickness direction.
15. The electronic component according to claim 5, wherein the nonmagnetic intermediate layer covers the entire or substantially the entire surface of the metal shield layer.
16. The electronic component according to claim 3, wherein the metal-shield land conductor has a ring shape extending along side surfaces of the board.
17. The electronic component according to claim 16, wherein the metal shield layer is connected to the metal-shield land conductor over an entire or substantially an entire periphery thereof.
18. The electronic component according to claim 13, wherein the interlayer connection conductor includes an overlap region in which the metal-shield land conductor and side surfaces of the nonmagnetic resin layer overlap each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(5)
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
(12) An electronic component according to a first preferred embodiment of the present invention is described with reference to the drawings.
(13) As shown in
(14) The board 20 (for example, having a plate shape) includes a first principal surface and a second principal surface facing each other. The board 20 includes a magnetic body layer 201 and nonmagnetic body layers 202 and 203. The nonmagnetic body layer 202 abuts a first-principal-surface side of the magnetic body layer 201, and the nonmagnetic body layer 203 abuts a second-principal-surface side of the magnetic body layer 201. In other words, the nonmagnetic body layer 202 and the nonmagnetic body layer 203 are arranged with the magnetic body layer 201 interposed therebetween in a thickness direction of the magnetic body layer 201 (a thickness direction of the board 20). The magnetic body layer 201 is preferably made of a magnetic ceramic and the nonmagnetic body layers 202 and 203 are each preferably made of a nonmagnetic ceramic, for example.
(15) For example, conductor patterns 221 and interlayer connection conductors are provided at the magnetic body layer 201 and the nonmagnetic body layers 202 and 203. Each conductor pattern 221 extends in a direction orthogonal or substantially orthogonal to the thickness direction, and each interlayer connection conductor extends in a direction parallel or substantially parallel to the thickness direction. The conductor patterns 221 and the interlayer connection conductors are provided as appropriate in accordance with a circuit of the board 20.
(16) Component land conductors 411 and 412 and metal-shield land conductors 401, 402, 403, and 404 are provided on a surface of the nonmagnetic body layer 202 on a side opposite to a surface thereof that abuts upon the magnetic body layer 201, that is, on the first principal surface of the board 20. The component land conductors 411 and 412 and the metal-shield land conductors 401, 402, 403, and 404 are each preferably rectangular or substantially rectangular in plan view. Note that the shapes of the component land conductors 411 and 412 and the shapes of the metal-shield land conductors 401, 402, 403, and 404 are not limited to rectangular or substantially rectangular shapes.
(17) The metal-shield land conductors 401, 402, 403, and 404 are each provided near a corresponding one of the four corners of the first principal surface. In plan view of the first principal surface, the component land conductors 411 and 412 are provided in a region surrounded by the metal-shield land conductors 401, 402, 403, and 404.
(18) A ground external terminal conductor 301 and an input-output external terminal conductor 311 are provided on a surface of the nonmagnetic body layer 203 on a side opposite to a surface thereof that abuts upon the magnetic body layer 201, that is, the second principal surface of the board 20. The ground external terminal conductor 301 is provided in a central portion in plan view of the board 20, and the input-output external terminal conductor 311 is provided near side surfaces of the second principal surface. Note that, although it is possible to change the positions thereof as appropriate in terms of design, it is preferable that the input-output external terminal conductor 311 is disposed near the side surfaces of the second principal surface. Although not illustrated, when the surface mount device 51 includes a ground terminal, the ground terminal is connected to the ground external terminal conductor 301.
(19) A conductor pattern 211 and interlayer connection conductors 212 and 213 are provided at the board 20. The conductor pattern 211 is provided in the magnetic body layer 201 and extends in a direction orthogonal or substantially orthogonal to the thickness direction. The interlayer connection conductor 212 is provided at the magnetic body layer 201 and the nonmagnetic body layer 202 and extends in a direction parallel or substantially parallel to the thickness direction. The interlayer connection conductor 212 connects the conductor pattern 211 and the metal-shield land conductor 401 to each other. The interlayer connection conductor 213 is provided at the magnetic body layer 201 and the nonmagnetic body layer 203 and extends in a direction parallel or substantially parallel to the thickness direction. The interlayer connection conductor 213 connects the conductor pattern 211 and the ground external terminal conductor 301 to each other. The conductor pattern 211 and the interlayer connection conductors 212 and 213 define a connection conductor 210 that connects the metal-shield land conductor 401 and the ground external terminal conductor 301 to each other. In this manner, the connection conductor 210 is a conductor pattern that extends in the magnetic body layer 201. The connection conductor 210 corresponds to first connection conductor. Note that the conductor pattern 211 may be provided in the nonmagnetic body layer 202 and/or 203.
(20) A connection conductor 222 is provided at the board 20. The connection conductor 222 extends in the thickness direction along the side surfaces of the board 20. Accordingly, the connection conductor 222 is a conductor pattern extending along an outer side portion of the magnetic body layer 201. The connection conductor 222 corresponds to second connection conductor. The connection conductor 222 is connected to the input-output external terminal conductor 311, and the input-output external terminal conductor 311 is connected to the component land conductors 411 and 412. The component land conductors 411 and 412 to which the connection conductor 222 is connected are determined by a circuit structure of the electronic component 10.
(21) The surface mount device 51 is joined to the component land conductors 411, and the surface mount device 52 is joined to the component land conductors 412. That is, the surface mount devices 51 and 52 are mounted on the first principal surface of the board 20.
(22) The nonmagnetic resin layer 60 covers the surface mount devices 51 and 52.
(23) The metal shield layer 70 covers the entire or substantially the entire surface of the nonmagnetic resin layer 60 and is connected to the metal-shield land conductors 401, 402, 403, and 404.
(24) The magnetic shield layer 80 covers the metal shield layer 70 and the first principal surface of the board 20 in their entirety. The magnetic shield layer 80 not only covers the entire or substantially the entire surface of the metal shield layer 70 but also, in plan view of the board 20, covers portions of the metal-shield land conductors 401, 402, 403, and 404 that protrude outward of the metal shield layer 70. The magnetic shield layer 80 is preferably made of, for example, a resin containing magnetic powder (magnetic-powder-containing resin).
(25) Due to such a structure, the electronic component 10 reduces or prevents radiation of noise produced from the surface mount devices to the outside as follows.
(26) As shown in
(27) As shown in
(28) As shown in
(29) Further, by the following principle, the electronic component 10 reduces or prevents low frequency noise that passes around from ground and that is radiated to the outside.
(30)
(31) As shown in
(32) In the electronic component 10, a ferrite, that is, a magnetic ceramic defines the magnetic body layer 201. Therefore, low frequency noise radiated towards a low surface of the surface mount device 51 is effectively attenuated by the magnetic body layer 201.
(33) Further, by the beads effect, in the low frequency region, loss at the connection conductor 210 is increased. Therefore, as shown in
(34) On the other hand, loss at the ferrite, that is, a magnetic ceramic is small at a high frequency, and high frequency noise propagated to the metal shield layer 70 is effectively propagated to the ground external terminal conductor 301 and falls to ground.
(35) The magnetic-body-powder-containing resin defines the magnetic shield layer 80. Therefore, the magnetic shield layer 80 attenuates low frequency noise in a wide frequency band. Consequently, it is possible to attenuate the low frequency noise regardless of the frequency of the low frequency noise. Since the magnetic shield layer 80 provides an attenuation effect even in the high frequency region, the magnetic shield layer 80 is also capable of assisting in the reduction or prevention of radiation of high frequency noise to the outside.
(36) In the low frequency region, the magnetic permeability of ferrite is preferably higher than the magnetic permeability of magnetic-body-powder-containing resin, and, in the high frequency region, the magnetic permeability of magnetic-body-powder-containing resin is preferably higher than the magnetic permeability of ferrite. Therefore, if the frequency of noise that has passed around from the ground external terminal conductor 301 is low, the noise is able to be effectively attenuated at the magnetic body layer 201 and, even if the frequency of the noise that has passed around from the ground external terminal conductor 301 is high, the noise is able to be attenuated at the magnetic shield layer 80.
(37) Consequently, the electronic component 10 is capable of effectively reducing or preventing radiation of noise to the outside independently of the frequency of the noise.
(38) In the electronic component 10, the connection conductor 222 is not surrounded by the magnetic body layer 201. Therefore, loss caused by the magnetic body layer 201 with respect to a signal input to and output from the surface mount devices 51 and 52 is reduced or prevented. Consequently, it is possible to obtain the electronic component 10 having a good signal transmission efficiency.
(39) The electronic component having such a structure may be manufactured by the following non-limiting example of a manufacturing method.
(40) First, as shown in
(41) Next, as shown in
(42) Next, as shown in
(43) Next, as shown in
(44) Next, as shown in
(45) Next, as shown in
(46) By using such a manufacturing method, it is possible to manufacture the electronic component 10 in which radiation of noise to the outside is reduced or prevented.
(47) Next, an electronic component according to a second preferred embodiment of the present invention is described with reference to the drawings.
(48) As shown in
(49) The intermediate layer 90 is a nonmagnetic body and is disposed between a metal shield layer 70 and a magnetic shield layer 80. Therefore, the metal shield layer 70 is separated from the magnetic shield layer 80, and the entire or substantially the entire outer surface of the metal shield layer 70 is covered by the nonmagnetic body. Consequently, the L characteristics of the metal shield layer 70 is able to be reduced, and high frequency noise is able to be more effectively caused to flow to ground.
(50) Next, an electronic component according to a third preferred embodiment of the present invention is described with reference to the drawings.
(51) As shown in
(52) The metal-shield land conductor 400B has a ring shape along side surfaces of a board 20 (side surfaces of a nonmagnetic body layer 202). A metal shield layer 70 is connected to the metal-shield land conductor 400B over the entire or substantially the entire periphery thereof.
(53) Due to such a structure, an upper surface and side surfaces of each of surface mount devices 51 and 52 are completely covered by the metal shield layer 70 and the metal-shield land conductor 400B. Therefore, the effect of reducing or preventing high frequency noise is increased.
(54) Next, an electronic component according to a fourth preferred embodiment of the present invention is described with reference to the drawings.
(55) As shown in
(56) The interlayer connection conductor 212C extends in a thickness direction of the board 20. In plan view of the board 20, the interlayer connection conductor 212C includes an overlap region in which the metal-shield land conductor 401 and side surfaces of the nonmagnetic resin layer 60 in a completed state as the electronic component 10 overlap each other, and extends over a region having a predetermined width from the overlap region to a side-surface side of the board 20.
(57) Due to such a structure, as shown in
(58) Next, an electronic component according to a fifth preferred embodiment of the present invention is described with reference to the drawings.
(59) As shown in
(60) The auxiliary conductor layers 214 are provided in a nonmagnetic body layer 202. In plan view, each auxiliary conductor layer 214 preferably has the same or substantially the same shape as the metal-shield land conductor 401 and overlaps the metal-shield land conductor 401. An interlayer connection conductor 212D extends in a thickness direction of the board 20. In plan view of the board 20, the interlayer connection conductor 212D includes an overlap region in which the metal-shield land conductor 401 and the auxiliary conductor layers 214 overlap side surfaces of the nonmagnetic resin layer 60 in a completed state as the electronic component 10, and extends over a region having a predetermined width from the overlap region to a side-surface side of the board 20.
(61) Due to such a structure, as shown in
(62) Note that, in the above-described preferred embodiments, the nonmagnetic resin layer 60 only needs to, at the first principal surface of the board 20, cover at least the entire or substantially the entire surface of each of the surface mount devices 51 and 52. That is, the surface mount device 51 and the surface mount device 52 may be individually covered by the nonmagnetic resin layer 60. However, by covering the surface mount devices 51 and 52 with a single layer of nonmagnetic resin layer 60, it becomes easy to provide the nonmagnetic resin layer 60.
(63) The metal shield layer 70 only needs to cover at least a desired portion (a portion at which high frequency noise is not to be radiated to the outside) of the nonmagnetic resin layer 60, and preferably covers the entire or substantially the entire surface of the nonmagnetic resin layer 60.
(64) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.