Radiative Cooling Device
20200398531 ยท 2020-12-24
Inventors
Cpc classification
F28F21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B17/06
PERFORMING OPERATIONS; TRANSPORTING
F28F2245/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B17/06
PERFORMING OPERATIONS; TRANSPORTING
F28F13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A radiative cooling device that can cool a cooling target appropriately with cost reduction of its light reflective layer.
An infrared radiative layer for radiating infrared light from a radiative surface and a light reflective layer located on the opposite side of the presence side of the radiative surface of the infrared radiative layer are provided in a mutually stacked manner. The light reflective layer is arranged such that a first layer made of silver or silver alloy and a second layer made of aluminum or aluminum alloy are stacked, with the first layer being disposed on the side close to the infrared radiative layer.
Claims
1. A radiative cooling device comprising: an infrared radiative layer for radiating infrared light from a radiative surface; and a light reflective layer disposed an opposite side of a presence side of the radiative surface of the infrared radiative layer, wherein the infrared radiative layer and the light reflective layer are provided in a mutually stacked state, and wherein the light reflective layer is arranged such that a first layer made of silver or silver alloy and a second layer made of aluminum or aluminum alloy are stacked with the first layer being disposed on a side of the light reflective layer close to the infrared radiative layer.
2. The radiative cooling device of claim 1, wherein the first layer has a thickness greater than 3.3 nm and equal to or less than 100 nm.
3. The radiative cooling device of claim 1, wherein the thickness of the first layer is equal to or greater than 50 nm and equal to or less than 100 nm.
4. The radiative cooling device of claim 1, wherein the second layer has a thickness equal to or greater than 10 nm.
5. The radiative cooling device of claim 1, wherein the infrared radiative layer comprises glass selected from the group consisting of alkali free glass, crown glass and borosilicate glass.
6. The radiative cooling device of claim 1, wherein the infrared radiative layer is used as a substrate, on which the first layer and the second layer are stacked.
7. The radiative cooling device of claim 6, wherein a gapless contact layer is stacked between the infrared radiative layer and the first layer.
8. The radiative cooling device of claim 6, wherein on a side of the second layer opposite to the presence side of the first layer, an anti-oxidization layer is stacked.
9. The radiative cooling device of claim 2, wherein the second layer has a thickness equal to or greater than 10 nm.
10. The radiative cooling device of claim 2, wherein the infrared radiative layer comprises glass selected from the group consisting of alkali free glass, crown glass and borosilicate glass.
11. The radiative cooling device of claim 4, wherein the infrared radiative layer comprises glass selected from the group consisting of alkali free glass, crown glass and borosilicate glass.
12. The radiative cooling device of claim 2, wherein the infrared radiative layer is used as a substrate, on which the first layer and the second layer are stacked.
13. The radiative cooling device of claim 4, wherein the infrared radiative layer is used as a substrate, on which the first layer and the second layer are stacked.
14. The radiative cooling device of claim 5, wherein the infrared radiative layer is used as a substrate, on which the first layer and the second layer are stacked.
15. The radiative cooling device of claim 12, wherein a gapless contact layer is stacked between the infrared radiative layer and the first layer.
16. The radiative cooling device of claim 13, wherein a gapless contact layer is stacked between the infrared radiative layer and the first layer.
17. The radiative cooling device of claim 14, wherein a gapless contact layer is stacked between the infrared radiative layer and the first layer.
18. The radiative cooling device of claim 12, wherein on a side of the second layer opposite to the presence side of the first layer, an anti-oxidization layer is stacked.
19. The radiative cooling device of claim 13, wherein on a side of the second layer opposite to the presence side of the first layer, an anti-oxidization layer is stacked.
20. The radiative cooling device of claim 14, wherein on a side of the second layer opposite to the presence side of the first layer, an anti-oxidization layer is stacked.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS
[0074] Next, an embodiment of the present invention will be explained with reference to the accompanying drawings.
[0075] [Arrangement of Radiative Cooling Device]
[0076] As shown in
[0077] The light reflective layer B includes a first layer B1 made of silver or silver alloy and a second layer B2 made of aluminum or aluminum alloy (to be referred to simply as aluminum hereinafter), the first layer B1 and the second layer B2 being stacked, with the first layer B1 being positioned on the side close to the infrared radiative layer A.
[0078] The first layer B1 has a thickness (membrane thickness) greater than 3.3 nm and equal to or less than 100 nm. Preferably, the thickness (membrane thickness) of the first layer B1 is set to be equal to or greater than 50 nm and equal to or less than 100 nm.
[0079] The thickness (membrane thickness) of the second layer B2 is set to be equal to or greater than 10 nm.
[0080] Incidentally, as the silver alloy, it is possible to employ an alloy made of silver added with any one or more of copper, palladium, gold, zinc, tin, magnesium, nickel, titanium by a ratio from 0.4 to 4.5 mass % approximately. As a specific example, it is possible to employ APC-TR (manufactured by Furuya Metal Co., Ltd.), which is a silver alloy prepared by adding copper and palladium to silver.
[0081] Incidentally, in the following description, explanation will be made on a premise of using silver to constitute the first layer B1.
[0082] As the aluminum alloy, it is possible to employ an alloy made of aluminum added with any one or more of copper, manganese, silicon, magnesium, zinc, carbon steel for machine structure, yttrium, lanthanum, gadolinium, terbium.
[0083] Incidentally, in the following description, explanation will be made on a premise of using aluminum to constitute the second layer B2.
[0084] Further, the radiative cooling device CP is configured such that the infrared radiative layer A is employed as a substrate, on which the first layer B1 and the second layer B2 are stacked.
[0085] More particularly, between the infrared radiative layer A as the substrate and the first layer B1, a gapless contact layer 3 is stacked and also on the side of the second layer B2 opposite to the presence side of the first layer B1, an anti-oxidization layer 4 is stacked.
[0086] Specifically, the radiative cooling device CP is produced by forming and stacking the gapless contact layer 3, the first layer B1, the second layer B2 and the anti-oxidization layer 4 one after another by e.g. a sputtering technique on the infrared radiative layer A as a substrate.
[0087] The gapless contact layer 3 is prepared by forming aluminum oxide (Al.sub.2O.sub.3) in the form of a membrane of 20 to 100 nm.
[0088] The anti-oxidization layer 4 is prepared by forming silicon dioxide (SiO.sub.2) or aluminum dioxide (Al.sub.2O.sub.3) in the form of a membrane of 10 to several 100 nm's.
[0089] Incidentally, in the following description, explanation will be made on a premise of a membrane of silicon dioxide (SiO.sub.2) being formed.
[0090] The infrared radiative layer A is constituted of glass of any one of alkali free glass, crown glass and borosilicate glass.
[0091] Incidentally, as alkali free glass, it is possible to employ e.g. OA10G (manufactured by Nippon Electric Glass Co., Ltd.). As crown glass, it is possible to employ e.g. B270 (registered trademark, same as below). As borosilicate glass, it is possible to employ e.g. TEMPAX (registered trademark, same as below).
[0092] The OA10G, B270 and TEMPAX, as shown in
[0093] Incidentally,
[0094] Incidentally, in the following description, explanation will be made on a premise of the infrared radiative layer A being formed of TEMPAX.
[0095] Therefore, the radiative cooling device CP is configured to reflect a part(s) (e.g. a part(s) of the solar light) of light L incident on this radiative cooling device CP by the radiative surface H of the infrared radiative layer A and to reflect the light (e.g. ultraviolet light) transmitted through the infrared radiative layer A of the light L incident on the radiative cooling device CP by the light reflective layer B.
[0096] And, the heat input to the radiative cooling device CP from a cooling target D positioned on the side of the anti-oxidization layer 4 opposite to the presence side of the light reflective layer B (e.g. heat input due to heat conduction from the cooling target D) is converted into infrared light (radiation) IR by the infrared radiative layer A to be radiated as such, thereby to cool the cooling target D.
[0097] Incidentally, in the instant embodiment, the term light means electromagnetic waves having wavelengths ranging from 10 nm to 20000 nm. Namely, the light L is inclusive of ultraviolet light, infrared light and the visible light.
[0098] [Result of Use of Radiative Cooling Device]
[0099] As shown in
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[0101] The weather conditions in the period from September 1.sup.st to 3.sup.rd d 2017 were clear and sunny, during which the intensity of the solar light energy rose during the daytime and fell in nighttime on each day.
[0102] For better understanding of the cooling capacity (performance) of the radiative cooling device CP,
[0103] From this result of use, it may be understood that the temperatures of the radiative cooling device CP were always 2-5 C. lower than the surrounding temperature, whereas the temperatures of the stainless plate (SUS) and the temperatures of the reflective paint applied to the stainless steel plate were higher than the surrounding temperature under the sunshine.
[0104] [Study on Radiative Cooling Device]
[0105] In a case of constituting the light reflective layer B of the first layer B1 alone (see
[0106] For the table in
[0107] More particularly, the calculations were made based on the model in late August, with conditions of the solar light energy of 1000 W/m.sup.2, the outside temperature of 30 C., the atmosphere emissivity of 387 W/m.sup.2 and the temperature of the radiative cooling device CP (the temperature of the surface of the anti-oxidization layer 4 on the opposite side to the presence side of the light reflective layer B, this temperature may be referred to as a cooling surface temperature hereinafter) of 30 C.
[0108] As shown in
[0109] Moreover, in the case of constituting the light reflective layer B of the first layer B1 and the second layer B2 (see
[0110] Incidentally, the thickness of TEMPAX constituting the infrared radiative layer A needs to be equal to or greater than 10 m and equal to or less than 10 cm. Preferably, the thickness is equal to or greater than 20 m and equal to or less than 10 cm, more preferably, equal to or greater than 100 m and equal to or less than 1 cm.
[0111] Namely, by configuring the infrared radiative layer A to exhibit high heat emissivity in the infrared range having wavelength equal to or greater than 8 m and equal to or less than 14 m, which heat emissivity is greater than those of AM1.5G solar light and the atmosphere which are absorbed by the infrared radiative layer A and the light reflective layer B respectively, it is possible to configure a radiative cooling device CP capable of achieving radiative cooling function providing temperature reduction relative to the surrounding atmosphere day and night.
[0112] And, to the above-described end, in case the infrared radiative layer A is formed of TEMPAX, its thickness needs to be equal to or greater than 10 m and equal to or less than 10 cm, preferably equal to or greater than 20 m and equal to or less than 10 cm, even more preferably equal to or greater than 100 m and equal to or less than 1 cm.
[0113] [Supplementary Explanation of Invention]
[0114] Next, supplementary explanation will be provided on the present invention which has come to constitute the light reflective layer B of the radiative cooling device CP of the first layer B1 and the second layer B2.
[0115] As shown in
[0116] As shown in
[0117] Namely, the cooling target D will be constituted as a light absorbing layer or a heat exchanger for the purpose of efficient dissipation of heat of a cooled object. However, if the membrane thickness (thickness) of silver constituting the first layer B1 is reduced, the light transmitted therethrough will heat the cooling target D, so the radiative cooling capacity (radiative cooling performance) will be lessened.
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[0119] The radiative cooling capacity of the conventional radiative cooling device CP in which the membrane thickness (thickness) of silver constituting the first layer B1 is set to 300 nm is approximately 70 W/m.sup.2, at time of meridian crossing in summer in Japan, at 0 m altitude, 30 C. of outside temperature, though it may vary depending on the humidity and clearness of air.
[0120] On the other hand, when the membrane thickness (thickness) of silver constituting the first layer B1 is 100 nm, the energy of transmitted solar light becomes 7 W/m.sup.2 approximately, and as this transmitted light heats the cooling target D, the radiative cooling capacity of the radiative cooling device CP will be reduced by about 10%.
[0121] Further, when the membrane thickness (thickness) of silver constituting the first layer B1 is 50 nm, the energy of transmitted solar light becomes 70 W/m.sup.2 approximately, and as this transmitted light heats the cooling target D, the radiative cooling capacity of the radiative cooling device CP will be reduced significantly.
[0122] As described above, based on
[0123] Namely, in the case of constituting the light reflective layer B of the first layer B1 alone, it is not possible to sufficiently reduce the membrane thickness (thickness) of the silver which constitutes the first layer B1.
[0124] Next, study will be made whether it is possible or not to substitute aluminum as a further metal for silver. Namely, since aluminum is known as a metal having a high reflectance like silver, it is conceivable to constitute the light reflective layer B of the second layer B2 alone, as shown in
[0125] As shown in
[0126] However, as shown in
[0127] As a result, as shown in
[0128] Incidentally, as shown in
[0129] As described above, based on the
[0130] Namely, it may be understood that it is not possible to make the radiative cooling capacity of the radiative cooling device CP sufficient in the case of constituting the light reflective layer B of the second layer B2 alone.
[0131] Then, as the result of the extensive and intensive research efforts made by the present inventors, it has been found that if the light reflective layer B of the radiative cooling device CP is constituted of the first layer B1 and the second layer B2, it is possible to make the radiative cooling capacity sufficient while reducing the membrane thickness (thickness) of silver constituting the first layer B1.
[0132] More particularly, as shown in
[0133] Further, as shown in
[0134] Moreover, aluminum of the second layer B2, as described above, has a high reflectance capable of appropriately blocking solar light transmission if it has a membrane thickness (thickness) equal to or greater than 25 nm and it also has the tendency of a high reflectance on the shorter wavelength side where the reflectance of silver becomes smaller and a low reflectance on the longer wavelength side where the reflectance of silver becomes higher.
[0135] Incidentally, as shown in
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[0137] For this reason, as shown in
[0138] Incidentally, as shown in
[0139] Namely, as shown in
[0140] Further, the light Lb on the longer wavelength side than 450 nm will be reflected mainly by the first layer B1.
[0141] Also, in the case of constituting the light reflective layer B of the first layer B1 and the second layer B2, if the membrane thickness (thickness) of aluminum constituting the second layer B2 is greater than 10 nm, almost no transmission of light will occur. So, the membrane thickness (thickness) of the second layer B2 is to be set to equal to or greater than 10 nm.
[0142] Incidentally, when improvement of corrosion resistance is contemplated, it is preferred that the membrane thickness (thickness) of aluminum constituting the second layer B2 be equal to or greater than 50 nm. This is because aluminum is oxidized to form a passivation state, but durability improves with increase in thickness of its layer capable of forming such passivation state.
[0143] Therefore, in the case of constituting the light reflective layer B of the first layer B1 and the second layer B2, if the membrane thickness (thickness) of silver of the first layer B1 is set to 50 nm and the membrane thickness (thickness) of aluminum of the second layer B2 is set to 50 nm, light in the wavelength range on the longer wavelength side than 450 nm for which aluminum provides high light absorbance will be reflected mainly by silver of the first layer B1 and light having wavelength equal to or smaller than 450 nm transmitted through silver will be reflected mainly by aluminum of the second layer B2, whereby light or radiation transmitted through the infrared radiative layer A can be reflected in an efficient manner.
[0144] As described above, in the case of constituting the light reflective layer B of the first layer B1 and the second layer B2, by reflecting light on the longer wavelength side than the crossing wavelength mainly by the silver of the first layer B1 and reflecting light on the shorter side than the crossing wavelength transmitted through the silver mainly by the aluminum of the second layer B2, it is possible to reflect the light or the like transmitted through the infrared radiative layer A in an efficient manner.
[0145] Consequently, with the radiative cooling device CP in which the light reflective layer B is constituted of the first layer B1 and the second layer B2, the reflectance of solar light can be improved sufficiently by setting the membrane thickness (thickness) of the first layer B1 to equal to or less than 100 nm and equal to or greater than 50 nm.
[0146] Studying again the cooling capacity shown in
[0147] For this reason, in the case of constituting the light reflective layer B of the first layer B1 alone, in comparison with the case of completely blocking the transmission of solar light by setting the membrane thickness (thickness) of silver to 300 nm, there will occur about 10% reduction in the radiative cooling capacity (radiative cooling performance) if the membrane thickness (thickness) of the silver is set to 80 nm.
[0148] And, if the membrane thickness (thickness) of the silver is set to less than 40 nm, there will occur significant reduction in the radiative cooling capacity (radiative cooling performance) and if it is set to equal to or less than 30 nm, the cooling target D will be heated.
[0149] In contrast, in the case of constituting the light reflective layer B of the first layer B1 and the second layer B2, as described above, if the thickness of the silver of the first layer B1 is greater than 3.3 nm, the radiative cooling device CP will provide the radiative cooling capacity (radiative cooling performance).
[0150] Moreover, when the thickness of the silver forming the first layer B1 ranges from 50 nm to 100 nm, the radiative cooling capacity (radiative cooling performance) of the radiative cooling device CP becomes equivalent to the capacity of the case of setting the silver thickness to 300 nm in the case of constituting the light reflective layer B of the first layer B1 alone (see
OTHER EMBODIMENTS
[0151] Next, other embodiments will be recited on after another.
[0152] (1) In the foregoing embodiment, there was disclosed the exemplary case in which the first layer B1 and the second layer B2 are stacked on the infrared radiative layer A as a substrate. Alternatively, on a substrate different from the infrared radiative layer A, the second layer B2 and the first layer B1 may be stacked to form the light reflective layer B, with the infrared radiative layer A and the light reflective layer B being superposed each other. In this case, a certain gap may be present as long as it is still capable of heat conduction, between the infrared radiative layer A and the light reflective layer B.
[0153] (2) In the foregoing embodiment, there was disclosed the exemplary case of the anti-oxidization layer 4 being provided. However, in case e.g. the membrane thickness (thickness) of the second layer B2 formed of aluminum is sufficiently large, the anti-oxidization layer 4 may be omitted.
[0154] (3) In the foregoing embodiment, detailed explanation was made on the case of forming the first layer B1 of silver. However, the membrane thickness (thickness) in the case of forming the first layer B1 of a silver alloy may be about same as the membrane thickness (thickness) of the case of forming the first layer B1 of silver.
[0155] (4) In the foregoing embodiment, detailed explanation was made on the case of forming the second layer B2 of aluminum. However, the membrane thickness (thickness) in the case of forming the second layer B2 of an aluminum alloy may be about same as the membrane thickness (thickness) of the case of forming the second layer B2 of aluminum.
[0156] Incidentally, the arrangements disclosed in the foregoing embodiment (including the other embodiments, same hereinafter) may be used in any combination with the arrangement(s) disclosed in the other embodiments as long as no contradiction results from such combination. Further, the embodiments disclosed in this detailed disclosure are only exemplary, and embodiments of the present invention are not limited thereto, by various changes and modifications will be possible in a range not deviating from the object of the present invention.
DESCRIPTION OF SINGS
[0157] 3: gapless contact layer [0158] 4: anti-oxidization layer [0159] A: infrared radiative layer [0160] B: light reflective layer [0161] B1: first layer [0162] B2: second layer