CONTROL OF COMPOSITE COVALENT ORGANIC FRAMEWORK BY VARYING FUNCTIONAL GROUPS INSIDE THE PORE
20200398222 ยท 2020-12-24
Assignee
Inventors
- Katie Dongmei Li-Oakey (Laramie, WY, US)
- John Hoberg (Laramie, WY, US)
- Bruce Alan Parkinson (Laramie, WY, US)
Cpc classification
B01D67/0079
PERFORMING OPERATIONS; TRANSPORTING
B01D71/72
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/18
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B01D53/228
PERFORMING OPERATIONS; TRANSPORTING
C07D487/22
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/148
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D71/72
PERFORMING OPERATIONS; TRANSPORTING
C07D487/22
CHEMISTRY; METALLURGY
Abstract
An ordered functional nanoporous material (OFMN) composition includes a pore defined by a sidewall, the sidewall comprising NCN linkages therein. A process for synthesis of a reagent includes the reaction of a 6,7-diaminoquinoxaline having R groups with hexaketocyclohexane (HKH) octahydrate, where R is independently in each occurrence H, Cl, Br, I, C.sub.4H.sub.4S (thiophenyl), SO.sub.3.sup., CO.sub.2.sup., CCH, CHCH.sub.2, NH.sub.2, OH, CN, C.sub.1-C.sub.4 alkyl, (CH.sub.2).sub.xCHCH.sub.2, or (CH.sub.2).sub.yCHCH(CH.sub.2).sub.z where x or (y+z) is an integer of 0 to 4 inclusive, (CH.sub.2).sub.jCHCH, or (CH.sub.2).sub.kCHC(CH.sub.2).sub.r where j or (k+r) 0 to 4 inclusive. A process of degasification that includes extracting a gas from a mixture by exposing the mixture to an OFNM to selectively pass the gas therethrough. A process of dehydrogenation includes exposing an aliphatically unsaturated feedstock to platinum modified OFNM under conditions to form hydrogen and selectively passing the hydrogen through the platinum modified OFNM.
Claims
1. An ordered functional nanoporous material (OFMN) composition comprising a pore defined by a sidewall, the sidewall comprising NCN linkages therein.
2. The OFNM of claim 1 further comprising R groups extending from the NCN linkages, where R is independently in each occurrence H, Cl, Br, I, C.sub.4H.sub.4S (thiophenyl), SO.sub.3.sup., CO.sub.2.sup., CCH, CHCH.sub.2, NH.sub.2, OH, CN, C.sub.1-C.sub.4 alkyl, (CH.sub.2).sub.xCHCH.sub.2, or (CH.sub.2).sub.yCHCH(CH.sub.2).sub.z where x or (y+z) is an integer of 0 to 4 inclusive, (CH.sub.2).sub.3CHCH, or (CH.sub.2).sub.kCHC(CH.sub.2).sub.r where j or (k+r) is an integer of 0 to 4 inclusive.
3. A process for synthesis of a reagent of formula: ##STR00001## comprising the reaction of a 6,7-diaminoquinoxaline having R groups with hexaketocyclohexane (HKH) octahydrate, where R is independently in each occurrence H, Cl, Br, I, C.sub.4H.sub.4S (thiophenyl), SO.sub.3.sup., CO.sub.2.sup., CCH, CHCH.sub.2, NH.sub.2, OH, CN, C.sub.1-C.sub.4 alkyl, (CH.sub.2).sub.xCHCH.sub.2, or (CH.sub.2).sub.yCHCH(CH.sub.2).sub.z where x or (y+z) is an integer of 0 to 4 inclusive, (CH.sub.2).sub.jCHCH, or (CH.sub.2).sub.kCHC(CH.sub.2).sub.r where j or (k+r) is an integer of 0 to 4 inclusive.
4. The process of claim 3 further comprising reaction of (I) via a Heck coupling with a reagent having terminal groups R.sup.1, where R.sup.1 is independently in each occurrence H, Cl, Br, I, C.sub.4H.sub.4S (thiophenyl), SO.sub.3.sup., CO.sub.2.sup., CCH, CHCH.sub.2, NH.sub.2, OH, CN, C.sub.1-C.sub.4 alkyl, (CH.sub.2).sub.xCHCH.sub.2, or (CH.sub.2).sub.yCHCH(CH.sub.2).sub.z where x or (y+z) is an integer of 0 to 4 inclusive, (CH.sub.2).sub.3CHCH, or (CH.sub.2).sub.kCHC(CH.sub.2).sub.r where j or (k+r) is an integer of 0 to 4 inclusive to yield a molecule of the formula: ##STR00002##
5. The process of claim 4 further comprising reaction (II) with a tetraminobenzene.
6. The OFNM of claim 1 having at least two pores
7. The OFNM of claim 6 wherein the two pore OFNM is formed by a process of self assembly.
8. The OFNM of claim 7 further comprising incorporating a metal therein.
9. A process of degasification comprising: extracting a gas from a mixture by exposing the mixture to an OFNM to selectively pass the gas therethrough.
10. A process of dehydrogenation comprising: exposing an aliphatically unsaturated feedstock to platinum modified OFNM under conditions to form hydrogen; and selectively passing the hydrogen through the platinum modified OFNM.
11. The process of claim 10 wherein platinum in the platinum modified OFNM is in the form of Pt nanoparticles.
12. The process of claim 10 wherein platinum in the platinum modified OFNM is in the form of organo-platinum compounds.
13. The process of claim 10 wherein platinum in the platinum modified OFNM is in the form of platinum metal ions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The application file contains at least one drawing executed in color. Copies of this patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
[0015] The present invention is further detailed with respect to the following drawings. These figures are not intended to limit the scope of the present invention but rather illustrate certain attributes thereof.
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DESCRIPTION OF THE INVENTION
[0039] The present invention has utility in providing a method to synthesize new families of Ordered Functional Nanoporous Materials (OFNMs) that can be manipulated with targeted organic synthesis. As used herein, OFNMs are synonymously referred to herein as two-dimension OFNMs or nitrogen containing graphitic materials (NCGMs). The OFNMs so produced represent a range of new functional materials applicable to: selective ion transport membranes, selective gas transport membranes, battery electrodes, electrolyzer electrodes, fuel cell electrodes, desalinization systems, bipolar membranes, field-effect transistors, sensors, filters, supercapacitors and chemical and electrochemical catalysis. An inventive reaction scheme provides for self-assembly of inventive materials with long-range order.
[0040] The present invention further provides filtration membranes with high filtration selectivity based on specific chemical properties such as size and charge while also affording high permeance. The membranes of the present disclosure are attractive separators due to their small energy requirements and their potential for both fast and selective separations. Membranes according to embodiments of the present disclosure have atomic scale capillaries that efficiently allow the separation of the species from solutions and suspensions based on properties depending on the molecular and ionic size.(11) According to some inventive embodiments, a membrane is fabricated from A covalent organic framework (COF). As a result, solvent permeance values of more than 900 Lm.sup.2h.sup.1bar.sup.1 are achieved and in some inventive embodiments, values of between 900 and 6000 Lm.sup.2h.sup.1bar.sup.1 are achieved. In concert with the permanence values obtained through use of an inventive filter, filtered species rejection percentages are achieved that are greater than 60% and in some inventive embodiments between 60 and 95% per single membrane pass.
[0041] The present invention provides a novel class of two-dimensional covalent organic framework (COF) polymers that have a highly stable, photoactive, semi-conducting aromatic backbone with intrinsically and exactly ordered nanometer sized pores, and, unlike other COFs,(8, 9), can be functionalized with a variety of functional groups. According to some inventive embodiments, a highly ordered COF is synthesized with ionizable carboxylate groups in 2.8 nm pores and demonstrates high membrane selectivity to only conduct cations smaller than a precise pore size threshold. Additionally, related inventive membranes materials are readily synthesized to either increase or reduce this pore size threshold or make yield anionic selective membranes. These 2D-COF materials achieve the goal of a modifiable, highly ordered material and are synthesized in a bottom up approach, thereby providing both a stable aromatic backbone and producing functionalized pores either in the small precursor molecules or after synthesizing the COF using well known high yield coupling reactions to replace moieties extending into pore areas with substituted moieties so as to modify pore properties. Substituted moieities operative herein illustratively include halogens, amines, hydroxyls, carboxyls, peptides, ammoniums, oniums, alkanes, alkenes, silanes, sulfonyls, and phosphates. It is appreciated that with resort to chiral substituted moieties that chiral selectively is imparted to an inventive membrane.
[0042] It is also appreciated the pore moieties are also selective reacted with a cap species, to selectively close a pore. In instances when the cap species is a precious metal or contaminating metal present in low concentrations such as radioactive contaminants, an inventive membrane serves as a cap species accumulator.
[0043] The term nanopore is used herein synonymously with pore and intended to define a central void with a longest linear dimension in the plane of an inventive OFNM ranging from 1.2 nanometers (nm) to upwards of 82 nm.
[0044] As used herein, an aromatic, a heteroaromatic, an amino acid, a glycol, a sugar, are defined as each having a molecular weight of less than or equal 300 atomic mass units.
[0045] It is to be understood that in instances where a range of values are provided that the range is intended to encompass not only the end point values of the range but also intermediate values of the range as explicitly being included within the range and varying by the last significant figure of the range. By way of example, a recited range of from 1 to 4 is intended to include 1-2, 1-3, 2-4, 3-4, and 1-4.
[0046] Embodiments of the invention provide control of composite covalent organic frameworks (COF) by varying functional groups inside the pore of the COF. In a specific inventive embodiment a COF membrane consisting of both a carboxylated COF (C-COF, hydrophilic) and tertiary amine lined pore (N-COF, hydrophobic) supported on an anodic aluminum oxide (AAO) substrate with an alternative layer-by-layer (LbL) was constructed as shown in
[0047] In specific inventive embodiments multilayer COF membranes may be formed using the mixed zwitterion 1E with the single pore by a simple combination of carboxylated groups and amines. A zwitterion is a molecule with two or more functional groups, of which at least one group has a positive and one group has a negative electrical charge and the net charge of the entire molecule is zero. As shown in
[0048] In an inventive embodiment, an additional modification that allows further solid-liquid interactions is to cross-link the two dimensional (2D) COF sheets.
[0049] Embodiments of the inventive COF-based membranes may have both high selectivity and permeability for a few different liquid separations. The fundamental limits of these parameters have smaller and thinner membranes with the goal of measuring properties of the ultimate single layer crystalline flake such that have dimensions on the order of several hundred nanometers on a side. In specific inventive embodiments, using seeding techniques the size of single crystal sheets has been increased by introducing highly ordered small sheets into the reaction mixture to favor grain growth rather than new nucleation to produce flakes up to many microns in diameter. Ion transport measurements using single layer membranes were made to resolve the controversy of whether graphene itself was a proton specific membrane due to tunneling through the middle of the benzene-like rings in graphene. The experimental details are given by Hu et al in the supplementary information of their recently published work. (citation needed) Briefly, this reported technique mounted micrometer scale sheets of graphene onto pulled micropipettes immersed in an electrolyte to establish that defect free layers did not conduct protons and that when small ion currents were measured, the small ion currents could be associated with defects in the graphene layers. In inventive embodiments, a similar technique is used to measure the fundamental maximum of ion conductivity and selectivity of the inventive COF membranes using small crystalline sheets of COF materials. Specifically, a pipette puller was used to produce the micro- and nano-meter pore sizes in glass capillaries as was done in references (49), (50). However, unlike that experiment, where the hydrophobic graphene was floated on top of the electrolyte, the hydrophilic membrane flakes are supported on cylindrical Vycor glass with approximately 1 millimeter thickness as shown in
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[0051] Embodiments of the invention provide a new alternative pyrene tetraone synthesis. For the current construction of the single pore COFs, pyrene tetraone is used. Pyrene tetraone is synthesized in approximately 10-15% yields (
[0052] The new target is DEPTO (diester pyrenetetraone) and the overall synthesis of DEPTO is outlined in
[0053] According to embodiment, 0.64 g (0.0025 mol) of pyromellitic acid and 1.60 g (0.01 mol) of bromine was heated in mixture of 12 ml of concentrated sulfuric acid and 5 ml of nitric acid at 75 C. for 15 h. The solution was poured in ice water (100 g), precipitate was filtered off, washed with water and dried. 3-bromopyromellitic acid was obtained in yield 0.75 g (90%).
[0054] An inventive amino alcohol based COF is also provided as shown in
[0055] In a specific inventive embodiment a positively charged Pd precursor, illustratively including Pd aquo 2+, is infused, and is bound by the carboxylates and is then reduced to Pd nanoparticles that will be stabilized by the multiple carboxylate groups in the pores of the COF and acts to prevent ripening of very small particles but still allowing rapid ingress and egress of hydrogen into the bulk of the material. This is a huge advantage over bulk Pd hydride but also may be an advantage for hydrogen separation. This is of value for hydrogen storage.
[0056] All filtration tests are performed at room temperature under a trans-membrane pressure of 1 bar, using a dead-end permeation cell with an effective membrane diameter of 1 cm.
[0057] Solvent permeance (Lm.sup.2h.sup.1bar.sup.1) and filtered species rejection (%) values are measured to evaluate the membrane separation performance. A solvent operative herein illustratively includes, water, any organic solvents compatible with a given membrane support, gases, and super critical carbon dioxide. It should be appreciated that the COF from which the layer is formed are exceptional stable under a variety of solvents and at elevated temperatures. Filtered species according to the present invention are also a broad class that includes molecules; ions; macromolecules, such as polypetides, proteins, viruses, bacteria, nanocrystals, colloids, and combinations thereof with the proviso of being sized and/or charged relative to the pores of the two dimensional layer. By way of example, water permeance is calculated by Equation 1.
where V (L) is the volume of deionized water that has permeated through the membrane in a predetermined time t (h), A.sub.eff is the effective membrane surface area (m.sup.2), P is the trans-membrane pressure (bar).
[0058] Membrane selectivity is illustratively evaluated for a filterable species being the protein separation ability of membranes using 1000 ppm bovine serum albumen (BSA) protein in phosphate-buffered saline (PBS) solution as a feed. The protein rejection (%) is calculated by Equation 2.
where C.sub.p and C.sub.r are the BSA concentration in the permeate and retentate, respectively. BSA concentration is determined by a SpectraMax Plus 384 UV-Vis (Molecular Devices) from the absorption value at 280 nm.
[0059] Neutral solute separation is used to determine the pore size distribution, mean effective pore size (.sub.p), and molecular weight cut-off (MWCO) of membranes. An aqueous solution containing PEG (Mw=10,000 g mol.sup.1 and Mw=35,000 g mol.sup.1) and PEO (Mw=100,000 g mol.sup.1 and Mw=400,000 g mol.sup.1) at a concentration of 50 ppm each solute. The solute rejection is calculated using equation 4. The PEG/PEG concentrations in the permeate and retentate are analyzed by a gel permeation chromatography (GPC) system (Shimadzu) using a RID-20A refractive index detector. Based on the diameter of PEG/PEO and their rejection values, the mean effective pore size (.sub.p), pore size distribution and MWCO are determined by ignoring interactions between solutes and membrane pores. The mean effective pore size (.sub.p) and MWCO of the membrane is determined at the solute rejection of 50% and 90%, respectively. The pore size distribution of the membrane is conducted using the following probability density function based on Equation 3.
where .sub.p is the geometric standard deviation defined as the ratio of pore diameter at 84.13% rejection over that at 50% rejection.
[0060] Accordingly, the present disclosure provides highly ordered 2D COF materials with tunable pores and demonstrated the synthesis of multiple pore functionalities. According to embodiments, a cation selective membrane with precise size-selectivity is provided. The synthetic flexibility of this system allows for rational design and synthesis of membrane materials for many different types of separations based on size, charge, hydrophobicity and hydrophilicity among others with potential applications in desalinization, non-protein fouling membranes, fuel cell membranes, redox flow battery membranes, dialysis membranes, gas separation membranes and other technologies requiring membrane separations, with some of them already being pursued in our laboratories.
[0061] The above experiments show similar permeance and selectivity for dye molecules of a variety of sizes and charges from aqueous solutions, as well as dyes from organic solutions such as tetrahydrofuran and toluene as a function of size or shape.
[0062] Embodiments of the invention provide an entirely new class of ordered two-dimensional (2D) Ordered Functional Nanoporous Materials (OFNMs) with a unique combination of electronic conductivity, gas transport ability, and ion transport properties. In the inventive new materials, the pores having dimensions of from 1.2 nm to 82 nm of longest linear extent across the pore and are synonymously referred to herein as nanopores. The content of PCT/US17/20000 is hereby incorporated by reference.
[0063] A novel syntheses method is provided that produces ordered 2D and 3D OFNMs containing chemically modifiable and controllable sized nanopores with many functional groups including charged carboxylates, sulfonates, and protonated amines that will be selective for binding and transporting either cations or anions of any desired size. Specific binding sites for binding catalytic transition or rare earth metals may also be incorporated into the materials for binding and electrocatalysis of specific chemical substrates.
[0064] The entirely new configurations and properties associated with the inventive OFNMs formed in embodiments of the invention have a myriad of applications that illustratively include size selective ion transporting membranes for fuel cells, redox flow batteries, electrolyzers, filtration, and desalinization systems. The inventive OFNMs are ideal for battery electrodes due to their rigidity, stability, and electronic conductivity, which have almost no dimensional changes upon charge/discharge cycles, and can be designed with nanopores to be selective for transporting and storing a particular high energy redox species such as Li, Na, Al or Ca. Since the inventive OFNMs are prepared to selectively bind and transport anions, and are also useful as membranes for conventional transition metal containing redox flow batteries. Stacking layers of anion and cation specific materials also enables use of the inventive OFNMs in bipolar membranes for many different applications. The ability to also incorporate electrocatalytic metals into specifically designed binding sites within the same material is a major advancement in fuel cell and electrolyzer designs by incorporating electronic conduction, ion
[0065] Referring now to the figures,
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[0074] OFNMs are amenable to use in degasification, a critical step in sensing applications where gas must be extracted to allow for sensing,(1) which include purification of aquaculture water(2) and in petrochemical production and thermal power generation.(3) Degasification is an ideal test for these membranes given that the microporous space in pore B is large enough for the passage of gas molecules but not adequate for permeance of larger solvent molecules. Composite membranes were fabricated by low vacuum assisted filtration of an exfoliated OFNM solution on a 20-nm pore size anodic aluminum oxide membrane support. Liquid filtration tests were performed under a trans-membrane pressure of 10 bar using water and hexane as feeds and pure gases of H.sub.2, O.sub.2, and N.sub.2 under a transmembrane pressure of 5 psi all at room temperature. Table 1 illustrates the results in which clear separation capabilities are obtained. As seen, permeance of both polar and nonpolar solvents are negligible compared to high performance membranes (4,5). Alternatively, permeance of gases thru the same membrane displayed extraordinary GPUs that easily surpass current benchmarks (6-8).
TABLE-US-00001 TABLE 1 Solvent and gas separation studies using composite DPCOF membranes. Liq Gas Gas Liquid Permeance Gas Permeance Permeance Feed (L m.sup.2 h.sup.1 bar.sup.1) Feed (GPU) (L m.sup.2 h.sup.1 bar.sup.1) Water 0.91 H.sub.2 91,000 245,656 Ethanol 1.4 O.sub.2 59,000 159,271 Hexane 0.14 N.sub.2 46,000 124,177
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[0076] The present invention is further detailed with respect to the following drawings. These figures are not intended to limit the scope of the present invention but rather illustrate certain attributes thereof.