Exhaust gas purification system for internal combustion engine
10871094 ยท 2020-12-22
Assignee
Inventors
- Kenichi KOHASHI (Sunto-gun, JP)
- Hiroshi Otsuki (Gotemba, JP)
- Kazuki Kikuchi (Mishima, JP)
- Shinji Ikeda (Mishima, JP)
Cpc classification
F01N3/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2279/30
PERFORMING OPERATIONS; TRANSPORTING
B01D53/9495
PERFORMING OPERATIONS; TRANSPORTING
F01N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B6/6438
ELECTRICITY
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2560/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An object of the disclosure is to prevent the sensing accuracy of an exhaust gas sensor from being deteriorated by the effect of electromagnetic waves in an exhaust gas purification system for an internal combustion engine that is configured to apply electromagnetic waves to the exhaust gas purification device provided in an exhaust passage of the internal combustion engine. The disclosure is applied to an exhaust gas purification system for an internal combustion engine including an exhaust gas sensor located within the range of radiation of electromagnetic waves from a radiating device that radiates electromagnetic waves of a specific frequency to an exhaust gas purification device. The system suspends the radiation of electromagnetic waves from the radiating device during a sampling period in which sampling of the output value of the exhaust gas sensor is performed, even when a specific condition for performing the radiation is met.
Claims
1. An exhaust gas purification system for an internal combustion engine comprising: an exhaust gas purification device provided in an exhaust passage of the internal combustion engine; a radiation device provided in the exhaust passage and configured to radiate electromagnetic waves of a specific frequency to the exhaust gas purification device; an exhaust gas sensor located within a range of radiation of electromagnetic waves from the radiating device in the exhaust passage; and a controller comprising at least one processor configured to perform radiation of microwaves from the radiating device when a specific condition for performing the radiation is met, wherein the controller suspends the radiation of electromagnetic waves from the radiating device during a sampling period in which sampling of an output value of the exhaust gas sensor is performed, even while the specific condition for performing the radiation is met.
2. The exhaust gas purification system for the internal combustion engine according to claim 1, wherein the controller stops the radiation of electromagnetic waves from the radiating device before a beginning of the sampling period and restarts the radiation of electromagnetic waves from the radiating device after an end of the sampling period.
3. The exhaust gas purification system for the internal combustion engine according to claim 1, wherein in cases where sampling of the output value of the exhaust gas sensor is performed repeatedly at a predetermined sampling cycle, the predetermined sampling cycle is set longer when the specific condition for performing the radiation is met than when the specific condition for performing the radiation is not met, while the duration of the sampling period is kept the same.
4. The exhaust gas purification system for the internal combustion engine according to claim 1, wherein in cases where sampling of the output value of the exhaust gas sensor is performed repeatedly at a predetermined sampling cycle when the condition for performing the radiation is met, the controller suspends the radiation of electromagnetic waves from the radiating device during one sampling period among a predetermined number of sampling periods.
5. The exhaust gas purification system for the internal combustion engine according to claim 1, wherein the exhaust gas sensor comprises a temperature sensor that measures a temperature of exhaust gas flowing into the exhaust gas purification device or the exhaust gas flowing out of the exhaust gas purification device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF THE EMBODIMENTS
(7) In the following, specific embodiments of the present disclosure will be described with reference to the drawings. The dimensions, materials, shapes, relative arrangements, and other features of the components that will be described in connection with the embodiments are not intended to limit the technical scope of the present disclosure only to them, unless stated otherwise.
EMBODIMENT
(8) (General Configuration)
(9)
(10) The exhaust passage 3 is provided with an oxidation catalyst 7 and a particulate filter 8, which will be simply referred to as the filter 8 hereinafter. The filter 8 is arranged downstream of the oxidation catalyst 7 in the exhaust passage 3. The filter 8 is a wall-flow filter that traps particulate matter (PM) in the exhaust gas. The exhaust passage 3 is also provided with a first temperature sensor 13, which is located downstream of the oxidation catalyst 7 and upstream of the filter 8, and a second temperature sensor 14, which is located downstream of the filter 8. The first temperature sensor 13 measures the temperature of the exhaust gas flowing into the filter 8 (which will be referred to as the inflowing exhaust gas), and the second temperature sensor 14 measures the temperature of the exhaust gas flowing out of the filter 8 (which will be referred to as the outflowing exhaust gas). In other words, the parameter to be measured by the first temperature sensor 13 is the temperature of the inflowing exhaust gas, and the parameter to be measured by the second temperature sensor 14 is the temperature of the outflowing exhaust gas. For this purpose, the first temperature sensor 13 and the second temperature sensor 14 are disposed at locations near the filter 8.
(11) The exhaust passage 3 is further provided with a radiating device 9, which is located downstream of the oxidation catalyst 7 and upstream of the first temperature sensor 13. The radiating device 9 is a device that radiates or emits microwaves (electromagnetic waves) to be applied to the filter 8. The radiating device 9 includes a microwave generator and a microwave emitter, neither of which is illustrated in the drawings. As the microwave generator, a semiconductor generator may be used. The radiating device 9 emits microwaves generated by the microwave generator toward the filter 8 through the microwave emitter.
(12) The first temperature sensor 13 is arranged between the radiating device 9 and the filter 8 in the exhaust passage 3. The second temperature sensor 14 is located downstream of and in the vicinity of the filter 8 in the exhaust passage 3. Thus, the locations of the first temperature sensor 13 and the second temperature sensor 14 are in the range of microwave radiation by the radiating device 9 in the exhaust passage 3. In consequence, when microwaves are radiated from the radiating device 9 to the filter 8, the microwaves also reach the first temperature sensor 13 and the second temperature sensor 14.
(13) In this embodiment, the filter 8 corresponds to the exhaust gas purification device according to the present disclosure. However, the exhaust gas purification device according to the present disclosure is not limited to a particulate filter, but it may be an exhaust gas purification catalyst, such as an oxidation catalyst, a three-way catalyst, an NOx storage reduction catalyst, or a selective catalytic reduction NOx catalyst. The exhaust gas purification device according to the present disclosure may be a composite of a particulate filter and an exhaust gas purification catalyst. The radiating device 9 in this embodiment corresponds to the radiating device according to the present disclosure.
(14) In this embodiment, the first temperature senor 13 and/or the second temperature sensor 14 corresponds to the exhaust gas sensor according to the present disclosure. However, the exhaust gas sensor according to the present disclosure is not limited to a temperature sensor, but it may be a sensor that measures the value of a parameter relating to a condition of the exhaust gas other than the temperature. An example of such a parameter is the concentration of a certain component in the exhaust gas. Specifically, the exhaust gas sensor may be an O.sub.2 sensor, an NOx sensor, or an air-fuel ratio sensor etc.
(15) An electronic control unit (ECU) 10 is provided for the internal combustion engine 1. The ECU 10 controls the operating state of the internal combustion engine 1. The ECU 10 is electrically connected with the air flow meter 4, the first temperature sensor 13, and the second temperature sensor 14. The ECU 10 is also electrically connected with a crank position sensor 11 and an accelerator opening degree sensor 12. The measurement values of these sensors are input to the ECU 10. The ECU 10 calculates the engine speed of the internal combustion engine 1 on the basis of the measurement value of the crank position sensor 11. Moreover, the ECU 10 calculates the engine load of the internal combustion engine 1 on the basis of the measurement value of the accelerator opening degree sensor 12.
(16) In this embodiment, the ECU 10 performs sampling of the output values of the first temperature sensor 13 and the second temperature sensor 14 repeatedly at a predetermined sampling cycle while the internal combustion engine 1 is running. Thus, sampling periods recur at a predetermined sampling cycle, in which the ECU 10 acquires the output values of the first temperature sensor 13 and the second temperature sensor 14 as measured values as to the inflowing exhaust gas and the outflowing exhaust gas respectively. The ECU 10 estimates the temperature of the filter 8 on the basis of the temperature of the inflowing exhaust gas and the temperature of the outflowing exhaust gas acquired during the sampling periods. The duration of each sampling period is predetermined (e.g. 10 msec)
(17) The ECU 10 is electrically connected with the throttle valve 5, the fuel injection valve 6, and the radiating device 9. These components are controlled by the ECU 10. For example, when heating of the filter 8 is required, the ECU 10 causes the radiating device 9 to radiate microwaves of a specific frequency to the filter 8. This specific frequency is determined for example experimentally as a frequency preferable for heating the filter 8.
(18) (Radiation of Microwaves)
(19) As the filter 8 traps particulate matter (PM), the trapped PM is gradually deposited in the filter 8. While the internal combustion engine 1 is running, the ECU 10 estimates the quantity of PM trapped by the filter 8 and the quantity of PM oxidized in the filter 8 and calculates the PM deposition amount in the filter 8 (namely, the amount of PM deposited in the filter 8) by integrating the aforementioned estimated quantities at any time. When the PM deposition amount in the filter 8 reaches a predetermined threshold for starting regeneration, a filter regeneration process is performed, which is the process of oxidizing the PM deposited in the filter 8 by purposely raising the temperature of the filter 8 to a temperature at which PM can be oxidized (which will be referred to as the PM oxidation temperature). In this embodiment, this filter regeneration process is performed by radiation of microwaves from the radiating device 9.
(20) Specifically, when the PM deposition amount in the filter 8 reaches the predetermined threshold for starting regeneration, the ECU 10 starts the radiation of microwaves of a specific frequency from the radiating device 9 to the filter 8. Consequently, the filter 8 is heated, and the temperature of the filter 8 rises to the specific PM oxidation temperature. Then, the ECU 10 controls the radiation of microwaves from the radiating device 9 so as to keep the temperature of the filter 8 equal to or higher than and close to the specific PM oxidation temperature. More specifically, when the temperature of the filter 8 reaches or exceeds the specific PM oxidation temperature, the ECU 10 causes the radiating device 9 to stop the radiation of microwaves. When afterward the temperature of the filter 8 becomes lower than the specific PM oxidation temperature, the ECU 10 causes the radiating device 9 to restart the radiation of microwaves. As above, in this embodiment, if the condition for performing the filter regeneration process is met and the temperature of the filter 8 is lower than the specific PM oxidation temperature, the ECU 10 determines that heating of the filter 8 is required and activates the radiation of microwaves to the filter 8 by the radiating device 9.
(21) As described above, the first temperature sensor 13 and the second temperature sensor 14 are located within the range of radiation from the radiating device 9 in the arrangement according to the embodiment. In consequence, when microwaves of the specific frequency are radiated from the radiating device 9 to the filter 8, the microwaves are incident on the first temperature sensor 13 and the second temperature sensor 14 also. The microwaves incident on the first temperature sensor 13 and the second temperature sensor 14 can cause errors in the output values of the first temperature sensor 13 and/or the second temperature sensor 14. If output values containing errors are sampled as measurement values of these sensors 13, 14, the accuracy of measurement of the temperatures of the inflowing exhaust gas and/or the outflowing exhaust gas by these sensors will be deteriorated. Then, the accuracy of estimation of the temperature of the filter 8 by the ECU 10 will also be deteriorated.
(22) In this embodiment, in order to prevent deterioration in the accuracy of measurement of the inflowing exhaust gas temperature and the outflowing exhaust gas temperature by the first temperature sensor 13 and the second temperature sensor 14, the radiation of microwaves from the radiating device 9 to the filter 8 is suspended during the sampling periods in which sampling of the output values of the first temperature sensor 13 and the second temperature sensor 14 is performed.
(23) The sampling flag in
(24) The radiation execution flag in
(25) As will be seen in
(26) In this embodiment, even when the specific condition for performing the radiation is met, the radiation execution flag is set to OFF during the sampling periods ds. This means that the radiation of microwaves from the radiating device 9 is suspended during the sampling periods ds. In consequence, microwaves are not incident on the first temperature sensor 13 or the second temperature sensor 14 during the sampling periods ds. Therefore, the output values of the first temperature sensor 13 and the second temperature sensor 14 are prevented from being affected by microwaves during the sampling periods ds. Thus, fluctuations of the output values of the first temperature sensor 13 and the second temperature sensor 14 like those occurring during the radiation of microwaves from the radiating device 9 are prevented from occurring during the sampling periods ds. Therefore, as will be seen in
(27) As above, the radiation of microwaves from the radiating device 9 is suspended during the sampling periods. In consequence, it is possible to acquire output values of the first temperature sensor 13 and the second temperature sensor 14 that are not affected by microwaves, namely output values corresponding to the actual temperatures of the inflowing exhaust gas and the outflowing exhaust gas, as measurement values measured by the respective sensors 13, 14. Thus, the accuracy of measurement of the inflowing exhaust gas temperature by the first temperature sensor 13 and the accuracy of measurement of the outflowing exhaust gas temperature by the second temperature sensor 14 are prevented from being deteriorated. Therefore, the ECU 10 can estimate the temperature of the filter 8 on the basis of the inflowing exhaust gas temperature and the outflowing exhaust gas temperature that are measured with high accuracy. This can prevent deterioration in the accuracy of estimation of the temperature of the filter 8 by the ECU 10.
(28) The above-described process can eliminate influences of microwaves on the output values of the first temperature sensor 13 and the second temperature sensor 14 without need to provide a shield member for blocking microwaves for these sensors. Therefore, the responsivity of the first temperature sensor 13 and the second temperature sensor 14 is not deteriorated by such a shield member, which might interfere with the contact of these sensors with the exhaust gas.
(29) (Process of Controlling Microwave Radiation)
(30)
(31) In this process, firstly in step S101, it is determined whether or not the specific condition for performing the radiation is met. As described above, the specific condition for performing the radiation is that the condition for performing the filter regeneration process is met and the temperature of the filter 8 is lower than the specific PM oxidation temperature.
(32) The ECU 10 repeatedly executes another process different from the process described here to calculate the PM deposition amount in the filter 8 at any time. When the PM deposition amount in the filter 8 reaches a predetermined threshold for starting regeneration, it is determined that the condition for performing the filter regeneration process is met. When the PM deposition amount in the filter 8 decreases to a predetermined threshold indicating the completion of regeneration after the start of the filter regeneration process, it is determined that the condition for performing the filter regeneration fails. Thus, the period through which the condition for performing the filter regeneration process is met continues from the time when the PM deposition amount in the filter 8 reaches the predetermined threshold for starting regeneration to the time when the PM deposition amount decreases to the predetermined threshold indicating the completion of regeneration. The temperature of the filter 8 is estimated by the ECU 10 at any time on the basis of the measured value of the inflowing exhaust gas temperature (i.e. the output value of the first temperature sensor 13) and the measured value of the outflowing exhaust gas (i.e. the output value of the second temperature sensor 14), which are acquired at a predetermined sampling cycle.
(33) If an affirmative determination is made in step S101, then in step S102 it is determined whether or not the sampling flag is ON. If a negative determination is made in step S102, in other words if it is not during a sampling period now, then in step S103 the radiation execution flag is set to ON. Consequently, the radiation of microwaves of the specific frequency from the radiating device 9 is performed. In a negative determination was made in step S102 in the last execution of this process, the radiation of microwaves of the specific frequency from the radiating device 9, which has already been performed, is continued.
(34) If a negative determination is made in step S101, then in step S104 the radiation execution flag is set to OFF. Consequently, the radiation of microwaves from the radiating device 9 is suspended. If an affirmative determination is made in step S102, namely if it is during a sampling period now while the specific condition for performing the radiation is met, then in step S104 the radiation execution flag is set to OFF. Consequently, the radiation of microwaves from the radiating device 9 is suspended. If a negative determination was made in step S101 or an affirmative determination was made in step S102 in the last execution of this process, the radiation of microwaves from the radiating device 9, which has already been suspended, is continued to be suspended.
(35) In the above process, even when the specific condition for performing the radiation is met, the radiation of microwaves from the radiating device 9 is suspended during the sampling periods.
First Modification
(36) A modification of the control of the radiation of microwaves from the radiating device to the filter according to the embodiment will be described.
(37) In the process of controlling the radiation of microwaves according to this modification also, the radiation of microwaves from the radiating device 9 is suspended during the sampling periods ds. In the process according to this modification, the radiation execution flag is changed from ON to OFF before the sampling flag is changed from OFF to ON in each sampling period ds, as illustrated in
(38) Thus, the radiation of microwaves from the radiating device is stopped before the beginning of the sampling period Ds and restarted after the end of the sampling period Ds. In other words, the period through which the radiation of microwaves from the radiating device 9 is suspended is longer than the sampling period ds.
(39) As described above, when the radiation execution flag changes from ON to OFF while the radiation of microwaves from the radiating device 9 is being performed, the radiation of microwaves from the radiating device 9 is stopped. When the radiation execution flag changes from OFF to ON while the radiation of microwaves from the radiating device 9 is being suspended, the radiation of microwaves from the radiating device 9 is restarted. There may be variations in the time of stopping or restarting the radiation of microwaves due to variations in control of the radiation device 9 or other reasons. In the case where the timing of switching between ON and OFF of the radiation execution flag is determined in advance in such a way as to make the length of the period of suspension of the microwave radiation from the radiating device 9 equal to the sampling period ds as illustrated in
(40) To solve the above problem, in the process according to this modification, the timing of switching between ON and OFF of the radiation execution flag is set in advance in such a way as to make the period of suspension of the microwave radiation from the radiating device 9 longer than the sampling period ds, as illustrated in
(41) In the process of this modification, the interval between the time when the sampling flag is changed from OFF to ON and the time when the radiation execution flag is changed from ON to OFF and the interval between the time when the sampling flag is changed from ON to OFF and the time when the radiation execution flag is changed from OFF to ON are determined in advance. Therefore, in the case of this modification also, the radiation of microwaves from the radiating device 9 can be suspended at a cycle correspond to the predetermined sampling cycle.
Second Modification
(42)
(43) In the graphs of the sampling flag and the radiation execution flag in
(44) If the radiation of microwaves from the radiating device 9 is suspended during every sampling period ds, the radiation of microwaves is stopped repeatedly. If the frequency of stopping the radiation of microwaves is too high, the rate of rise in the temperature of the filter 8 may become low. If the rate of rise in the temperature of the filter 8 becomes low, a delay in the time when the temperature of the filter 8 reaches the specific PM oxidation temperature will occur.
(45) To solve the above problem, in the process according to the second modification as illustrated in
(46) In the process according to the second modification also, the radiation of microwaves from the radiating device may be stopped before the beginning of the sampling period ds, and the radiation of microwaves from the radiating device 9 may be restarted after the end of the sampling period ds, as in the process according to the above-described first modification.
Third Modification
(47)
(48)
(49) On the other hand, fluctuations of the output values of the first temperature sensor 13 and the second temperature sensor 14 are prevented from occurring during the sampling period ds3 during which the radiation of microwaves from the radiating device 9 to the filter 8 is suspended. In consequence, during that sampling period ds3, the output value of the first temperature sensor 13 indicates the actual temperature (L1) of the inflowing exhaust gas, and the output value of the second temperature sensor 14 indicates the actual temperature (L2) of the outflowing exhaust gas.
(50) In the process of controlling the radiation of microwaves according to this modification, the frequency of suspending the radiation of microwaves from the radiating device 9 is lower than in the case where the radiation of microwaves from the radiating device 9 to the filter 8 is suspended during every sampling period. In consequence, the rate of rise in the temperature of the filter 8 is higher than in the case where the radiation of microwaves from the radiating device 9 to the filter 8 is suspended during every sampling period. Therefore, a delay in the time when the temperature of the filter 8 reaches the specific PM oxidation temperature can be prevented or reduced.
(51) In the process according to this modification, the ECU 10 acquires the output values of the first temperature sensor 13 and the second temperature sensor 14 that are sampled in one sampling period (ds3 in
(52) By the process according to the third modification as above, output values of the first temperature sensor 13 and the second temperature sensor 14 that are not affected by microwaves are acquired as values measured by these sensors 13, 14. Estimating the temperature of the filter 8 on the basis of these values can prevent deterioration in the accuracy of estimation of the temperature of the filter 8.
(53) In the process according to the third modification also, the radiation of microwaves from the radiating device may be stopped before the beginning of the sampling period, and the radiation of microwaves from the radiating device 9 may be restarted after the end of the sampling period, as in the process according to the above-described first modification.
Other Modifications
(54) In the foregoing, we have described cases where microwaves are radiated from the radiating device 9 for the purpose of heating the filter 8. However, the purpose of radiation of microwaves from the radiating device 9 is not limited to heating of the filter 8. For example, the radiating apparatus 9 may be arranged upstream of the oxidation catalyst 7, and the radiation of microwaves from the radiating device 9 may be performed for the purpose of heating the oxidation catalyst 7. In that case also, if microwaves radiated from the radiating device 9 to the oxidation catalyst 7 are incident on the first temperature sensor 13 and/or the second temperature sensor 14, the above-described control of the microwave radiation according to the embodiment or its modifications may be employed.
(55) The purpose of radiation of electromagnetic waves from a radiating device to an exhaust gas purification device according to the present disclosure is not limited to heating of the exhaust gas purification device. For example, some internal combustion engines have a selective catalytic reduction NOx catalyst for reducing NOx in the exhaust gas using ammonia as a reducing agent provided as an exhaust gas purification device in their exhaust passage. The radiating device may be configured to radiate microwaves to such a selective catalytic reduction NOx catalyst for the purpose of estimating the amount of ammonia adsorbed in the selective catalytic reduction NOx catalyst. In that case, if a certain exhaust gas sensor is present within the range of radiation of microwaves from the radiating apparatus, the control of radiation according to the present disclosure may be employed.