Electrolyte salts for rechargeable magnesium-ion batteries
10868335 ยท 2020-12-15
Assignee
Inventors
Cpc classification
H01M4/5825
ELECTRICITY
H01M4/485
ELECTRICITY
H01M4/525
ELECTRICITY
H01M4/505
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M10/054
ELECTRICITY
Abstract
Magnesium salts suitable for use in an electrolyte for a magnesium ion electrochemical cell are described herein. The salts are magnesium tetra(perfluoroalkoxy)metalates, optionally solvated with up to seven ether molecules coordinated to the magnesium ion thereof. In one embodiment, the salt has the empirical formula: Mg(Z).sub.n.sup.2+[M(OCR.sub.3).sub.4.sup.].sub.2 (Formula (I)) wherein Z is an ether; n is 0 to about 7; M is Al or B; and each R independently is a perfluoroalkyl group (e.g., C.sub.1 to C.sub.10 perfluoroalkyl). The magnesium salts of Formula (I) are suitable for use as electrolyte salts for magnesium ion batteries (e.g., 5 V class magnesium batteries) and exhibit a wide redox window that is particularly compatible with magnesium anode. The salts are relatively cost effective to prepare by methods described herein, which are conveniently scalable to levels suitable for commercial production.
Claims
1. An electrochemical cell comprising an anode; a cathode; and a magnesium ion-containing electrolyte contacting the anode and the cathode; wherein the anode comprises metallic magnesium and the cathode comprises at least one compound selected from the group consisting of MoS.sub.2, Mo.sub.6S.sub.8, MoO.sub.3, TiS.sub.2, Ti.sub.2S.sub.4, V.sub.2O.sub.5, MnO.sub.2, MgM.sup.a.sub.2O.sub.4, MgM.sup.bXO.sub.4, Mg.sub.0.5M.sup.c.sub.2(PO.sub.4).sub.3, and Mg.sub.xM.sup.d(CN).sub.6yH.sub.2O; wherein: M.sup.a is one or more metal selected from the group consisting of Mn, Fe, Co, Ni, and Cr; M.sup.b is one or more metal selected from the group consisting of Fe, Mn, Co, and Ni; M.sup.c is one or more metal selected from the group consisting of Ti, Zr, V, and Fe; M.sup.d is one or more metal selected from the group consisting of Fe and Ni; X is one or more element selected from the group consisting of Si, P, and S; x is 0 or 1; and y is in the range of 0 to 9; the electrolyte comprises a magnesium salt dissolved in a nonaqueous solvent; the magnesium salt comprises a salt of Formula (I): Mg(Z).sub.n.sup.2+[M(OCR.sub.3).sub.4.sup.].sub.2; Z is an ether; n is 0 to 7; M is Al or B; and each R independently is a perfluoroalkyl group.
2. A battery comprising a plurality of the electrochemical cell of claim 1 electrically connected together.
3. The electrochemical cell of claim 1, wherein Z comprises at least one ether selected from the group consisting of a dialkyl ether and a cyclic ether.
4. The electrochemical cell of claim 1, wherein Z comprises at least one ether selected from the group consisting of diethyl ether and tetrahydrofuran.
5. The electrochemical cell of claim 1, wherein n is 7.
6. The electrochemical cell of claim 1, wherein M is Al.
7. The electrochemical cell of claim 1, wherein M is B.
8. The electrochemical cell of claim 1, wherein each R independently is a C.sub.1 to C.sub.10 perfluoroalkyl.
9. The electrochemical cell of claim 1, wherein each R is trifluoromethyl.
10. The electrochemical cell of claim 1, wherein M is Al, and each R is trifluoromethyl.
11. The electrochemical cell of claim 1, wherein M is Al, each R is trifluoromethyl, and Z is selected from the group consisting of diethyl ether and tetrahydrofuran.
12. The electrochemical cell of claim 1, wherein M is Al, each R is trifluoromethyl, Z is tetrahydrofuran, and n is 7.
13. The electrochemical cell of claim 1, wherein the nonaqueous organic solvent comprises at least one solvent selected from the group consisting of diethyl ether, tetrahydrofuran, 2-methyltetrahydrofuran, 2,5-dimethyltetrahydrofuran, dimethoxyethane, diglyme, triglyme, tetraglyme, sulfolane, 3-methylsulfolane, acetonitrile, propylene carbonate, butyrolactone, valerolactone, and glutaronitrile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) An expansion of electrochemical window is needed to enable high-voltage (>5 V) Mg batteries that adopt Mg metal anodes in order to potentially replace Li-ion batteries. Fundamentally, chemical intuition suggests that installing electron-withdrawing groups into anions would enhance the oxidative stability by lowering the HOMO level of anions, but this would compromise reductive stability by lowering LUMO, hence hampering most synthetic attempts to expand the electrochemical window. Hypothetically, instead of pursuing thermodynamic stability of anions at both cathodic (low voltage) and anodic (high voltage) ends, kinetic inertness toward Mg can be introduced to thermodynamically and anodically stable anions by leveraging weak coordination to Mg.sup.2+ to shut down the key step in Mg.sup.2+-catalyzed reductive decomposition. Weakly coordinating anions have been widely used in catalysis, polymerization and recently in development of electrolytes in batteries to stabilize highly electrophilic, naked metal cations, which infer higher catalytic activities to molecular transition metal catalysts, faster intercalation/de-intercalation kinetics and solubility to cations in electrolytes. However, to the best of our knowledge, this concept has never been extended to kinetic inertness of anions for the expansion of electrochemical windows. Therefore, as a proof of concept, a highly electron-deficient, weakly coordinating anion tetrakis(perfluoro-tert-butoxy)aluminate ([TPFA].sup.=[Al{OC(CF.sub.3).sub.3}.sub.4].sup.) was prepared and electrochemically evaluated. The synthesis, characterization and electrochemical performances of perfluorinated magnesium tetra(alkoxy)aluminate Mg[TPFA].sub.2 are described herein.
(11) As described herein, magnesium salts suitable for use in an electrolyte for a magnesium ion electrochemical cell are magnesium tetra(perfluoroalkoxy)metalates, of Formula (I): Mg(Z).sub.n.sup.2+[M(OCR.sub.3).sub.4.sup.].sub.2, wherein Z is an ether; n is 0 to about 7; M is Al or B; and each R independently is a perfluoroalkyl group. In some preferred embodiments, M is aluminum.
(12) In some embodiments of Formula (I), each R independently is a C.sub.1 to C.sub.10 perfluoroalkyl group, e.g., a C.sub.1 to C.sub.8 perfluoroalkyl group, a C.sub.1 to C.sub.8 perfluoroalkyl group, a C.sub.1 to C.sub.6 perfluoroalkyl group, a C.sub.1 to C.sub.4 perfluoroalkyl group, or a C.sub.1 to C.sub.2 perfluoroalkyl group. The perfluoroalkyl groups can be linear or branched. Non-limiting examples of such perfluoroalkyl groups include trifluoromethyl, pentafluoroethyl, heptafluoro-1-propyl, heptafluoro-2-propyl, nonafluoro-1-butyl, nonafluoro-sec-butyl, nonafluoro-tert-butyl, undecafluorohexyl, pentadecafluorooctyl, and the like. In some preferred embodiments the perfluoroalkyl groups are independently selected from the group consisting of trifluoromethyl and pentafluoroethyl.
(13) The ether, Z, in Formula (I) preferably is at least one ether selected from the group consisting of diethyl ether, tetrahydrofuran, 2-methyltetrahydrofuran, 2,5-dimethyltetrahydrofuran, dimethoxyethane, diglyme, triglyme, and tetraglyme. In some preferred embodiments, the ether, Z, is selected from the group consisting of tetrahydrofuran, diethyl ether, and a combination thereof.
(14) The salts of Formula (I) can be utilized in an electrolyte for a magnesium electrochemical cell, in which the salt is dissolved in a non-aqueous organic solvent, such as at least one solvent, which can be, e.g., an ether, a sulfolane compound, a nitrile, a carbonate, a lactone, or a combination of two or more thereof. In some preferred embodiments the solvent comprises at least one material selected from the group consisting of diethyl ether, tetrahydrofuran, 2-methyltetrahydrofuran, 2,5-dimethyltetrahydrofuran, dimethoxyethane, diglyme, triglyme, tetraglyme, sulfolane, 3-methylsulfolane, acetonitrile, propylene carbonate, butyrolactone, valerolactone, and glutaronitrile. In an electrochemical cell, the electrolyte is in contact with an anode (e.g., metallic Mg) and a cathode, preferably with a porous magnesium permeable membrane situated between the anode and the cathode to prevent direct contract of the anode with the cathode. The cathode can be any cathode material suitable for use in a magnesium electrochemical cell or battery. For example, the cathode can comprise at least one compound selected from the group consisting of MoS.sub.2, Mo.sub.6S.sub.8, MoO.sub.3, TiS.sub.2, Ti.sub.2S.sub.4, V.sub.2O.sub.5, MnO.sub.2, MgM.sup.a.sub.2O.sub.4. MgM.sup.bXO.sub.4, Mg.sub.0.5M.sup.c.sub.2(PO.sub.4).sub.3, and Mg.sub.xM.sup.d(CN).sub.6yH.sub.2O; wherein: M.sup.a is one or more metal selected from the group consisting of Mn, Fe, Co, Ni, and Cr; M.sup.b is one or more metal selected from the group consisting of Fe, Mn, Co, and Ni; M.sup.c is one or more metal selected from the group consisting of Ti, Zr, V, and Fe; M.sup.d is one or more metal selected from the group consisting of Fe and Ni; X is one or more element selected from the group consisting of Si, P, and S; x is 0 or 1; and y is in the range of 0 to 9.
(15) Salts of Formula (I) can be prepared by (a) contacting a lithium metal hydride of formula LiMH.sub.4 with at least four molar equivalents of a tertiary alcohol of formula HOCR.sub.3 in a hydrocarbon solvent to form a lithium salt of formula LiM(OCR.sub.3).sub.4; (b) contacting the salt of formula LiM(OCR.sub.3).sub.4 with gaseous hydrochloric acid in a nonaqueous solvent comprising diethyl ether to afford a compound of formula H(O(CH.sub.2CH.sub.3).sub.2).sub.2M(OCR.sub.3).sub.4; and (c) contacting the compound of formula H(O(CH.sub.2CH.sub.3).sub.2).sub.2M(OCR.sub.3).sub.4 with a magnesium salt in an ether solvent to afford the salt of Formula (I); wherein Z is an ether; n is 0 to 7; M is Al or B; and each R independently is a perfluoroalkyl group. Non-limiting examples of magnesium salts for use in step (c) include, e.g., magnesium bis(hexamethyldisilazide), dibutylmagnesium, dimethylmagnesium, diphenylmagnesium, and the like.
(16) The magnesium salts of Formula (I) are suitable for use as electrolyte salts for magnesium ion batteries (e.g., 5 V class magnesium batteries) and exhibit a wide redox window that is particularly compatible with magnesium anode. The salts are relatively cost effective to prepare by methods described herein, which are conveniently scalable to levels suitable for commercial production.
(17) The following non-limiting examples are provided to illustrate certain features and characteristics of the compositions and methods described herein.
EXAMPLE 1
Synthesis of Mg[AlPFTB.SUB.4.].SUB.2..
(18) Mg[AlPFTB.sub.4].sub.2 was synthesized in three steps (Scheme 1). The lithium analog Li[AlPFTB.sub.4] was first synthesized from alcoholysis of LiAlH.sub.4 by (CF.sub.3).sub.3COH in a substantially quantitative yield. Li.sup.+/H.sup.+ cation metathesis of Li[AlPFTB.sub.4] with HCl in CH.sub.2Cl.sub.2 and Et.sub.2O afforded [H(Et.sub.2O).sub.2] [AlPFTB.sub.4] in 93% yield. Finally, protonolysis of Mg(HMDS).sub.2 by about 2 equivalents (equiv) of [H(Et.sub.2O).sub.2][AlPFTB.sub.4] in THF and subsequent recrystallization from diffusion of Et.sub.2O to the THF solution yielded the THF adduct Mg[AlFTB.sub.4].sub.27 THF in 96% yield. The recrystallized compound was characterized by IR and NMR spectroscopy, and the purity and stoichiometry were supported by elemental analysis and .sup.1H NMR analysis using ferrocene as an internal standard.
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(20) Exchange of hydrogen for magnesium was accomplished by combining about 1 equiv [H(Et.sub.2O).sub.2][AlPFTB.sub.4] (1.06 g, 0.95 mmol) and 0.52 eqiuv Mg(HMDS).sub.2 (168 mg, 0.49 mmol) in a 20 mL scintillation vial, and adding THF (5 mL) to the mixture (resulting in a concentration of about 200 mg [H(Et.sub.2O).sub.2][AlPFTB.sub.4]/1 mL THF). After about 5 min, a clear solution was formed. Recrystallization by diffusion of Et.sub.2O into the THF solution (v/v=1/1) afforded colorless crystals. The crystals were collected, washed with minimal amount of Et.sub.2O by filtration and dried at 100 mTorr at room temperature for about 2.5 h to afford Mg[AlPFTB.sub.4].sub.27 THF as a white solid (1.10 g, 0.46 mmol, 96%). The Mg(AlPFTB.sub.4).sub.2 is soluble in THF, and is thermally stable below about 240 C. Mg(AlPFTB.sub.4).sub.2 also is electrochemically stable when cycled with a magnesium electrode, and is oxidatively stable up to about 5.4 V versus Mg.
EXAMPLE 2
Electrochemical Physical Property Evaluation of Mg[AlPFTB.SUB.4.].SUB.2..
(21) Mg[AlPFTB.sub.4].sub.2 was evaluated by cyclic voltammetry (CV).
(22) Electrodeposition and dissolution of Mg was clearly observed during cycling. The nucleation overpotential, defined as the potential at which electrodeposition begins in the cathodic sweep, was 370 mV in the first cycle, while the dissolution overpotential, defined as the onset potential of the dissolution of deposited Mg into the solution, was 260 mV in the first cycle (
(23) At a higher concentration of 0.4 M in triglyme, where the formation of [Mg(AlPFTB.sub.4)].sup.+ ion-pairs was strongly implied by IR and NMR spectroscopy, Mg deposition/dissolution was also observed, but the electrochemical behavior of this solution was drastically different from that of a 0.1 M solution. The nucleation overpotential started and stayed at 260 mV throughout cycling, in sharp contrast with that of 0.1 M solution (see above), and dissolution overpotential started at 170 mV in the first cycle but dropped to 25 mV at the end of 10.sup.th cycle. The constant and lower nucleation overpotential observed for a more concentrated electrolyte argues against desorption of adsorbed Mg.sub.x[AlPFTB.sub.4].sub.y.sup.n/n species, which has been attributed to the higher initial overpotential and impedance as reported for other electrolytes stored at open-circuit potential before cycling as the origin of conditioning of Pt electrode observed for the 0.1 M solution. The coulombic efficiency (CE) of the first cycle was 54%,which was significantly lower than that with 0.1 M solution, and increased to 85% after 10 cycles. These observations are consistent with more favored formation of an SEI on the Pt electrode at a higher concentration, leading to decreased overpotentials. Similar concentration-dependent effects on coulombic efficiency have reported for Mg(TFSI).sub.2 in diglyme and attributed to ion-pairing, and recently noted for Mg[B{OCH(CF.sub.3).sub.2}.sub.4].sub.2 without explanation. All this information and data collectively suggest increased reductive decomposition of the electrolyte, which resulted in an initially lower CE with a higher concentration of [Mg][TPFA].sub.2. The decomposed products could form an SEI on the working electrode, which conditioned the Pt electrode and led to lower overpotentials to avoid further decomposition as in Li-ion batteries.
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(25) Elemental mapping for Al, F, and Mg was performed using Energy-dispersive X-ray spectroscopy (EDS) on the crystalline aggregates from the 0.1 M solution. Mg was the sole element detected in the deposit (no Al, C or F atoms were detected). These results are consistent with CV data that Mg could be electrodeposited from Mg(AlPFTB.sub.4).sub.2in triglyme, and minimal decomposition of the [TPFA].sup. anion on Mg surface during constant-current electrodeposition at the concentration of 0.1 M. EDS analysis of the deposits from the 0.4 M solution still shows Mg as the major element; however, the deposits also contained significant amounts of C and F atoms and to a lesser extent Al atoms, which is indicative of increased decomposition of the [AlPFTB.sub.4].sup. anion. These results strongly suggest that galvanostatic deposition of Mg in a more concentrated solution of Mg(AlPFTB.sub.4).sub.2 leads to electrodeposition of Mg that was accompanied by increased decomposition of [AlPFTB.sub.4].sup. anion to form the observed amorphous mixtures. These comparative SEM/EDS results are also consistent with CV results, where a lower initial coulombic efficiency of Mg deposition/dissolution in the 0.4 M solution was observed. Together with CV studies, these results strongly indicate that at 0.4 M, where ion-pairs are formed, increased reductive decomposition occurred relative to 0.1 M where little coordination of [AlPFTB.sub.4].sup. to Mg.sup.2+ was present
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(27) The anodic stability of a 0.1 M solution of Mg(AlPFTB.sub.4).sub.2 in 3-methylsulfolane was investigated by CV using glassy carbon (GC), Au, and Pt electrodes. The electrodes were immersed in the solution at 2.0 V (0 V vs reference electrode) and cycled between 2.0 and 5.7 V at a rate of 20 mV/s for 3 consecutive cycles (
(28) The thermal stability of Mg(AlPFTB.sub.4).sub.2 was investigated by thermogravimetric analysis (TGA).
(29) Ionic conductivities of solutions of Mg(AlPFTB.sub.4).sub.2 in triglyme at various concentration were calculated from impedance values that were measured with AC impedance spectroscopy.
EXAMPLE 3
Exemplary Electrochemical Cell and Battery
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(31) All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(32) The use of the terms a and an and the and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. The terms consisting of and consists of are to be construed as closed terms, which limit any compositions or methods to the specified components or steps, respectively, that are listed in a given claim or portion of the specification. In addition, and because of its open nature, the term comprising broadly encompasses compositions and methods that consist essentially of or consist of specified components or steps, in addition to compositions and methods that include other components or steps beyond those listed in the given claim or portion of the specification. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All numerical values obtained by measurement (e.g., weight, concentration, physical dimensions, removal rates, flow rates, and the like) are not to be construed as absolutely precise numbers, and should be considered to encompass values within the known limits of the measurement techniques commonly used in the art, regardless of whether or not the term about is explicitly stated. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate certain aspects of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(33) Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.