ENDOSCOPIC GRABBER WITH WIRELESS DEVICE AND COMPACT EXTENSIBLE CAMERA
20200383557 ยท 2020-12-10
Assignee
Inventors
- Walter J. SEDLACEK (West Chicago, IL, US)
- Douglas A. SPITLER (Naperville, IL, US)
- Michael R. BARTHEL (Prospect Heights, IL, US)
- Fule ZHANG (Shenzhen, CN)
Cpc classification
A61B8/12
HUMAN NECESSITIES
H04N23/57
ELECTRICITY
H04N23/555
ELECTRICITY
A61B1/00052
HUMAN NECESSITIES
A61B1/00108
HUMAN NECESSITIES
A61B1/05
HUMAN NECESSITIES
A61B2017/22035
HUMAN NECESSITIES
A61B17/50
HUMAN NECESSITIES
A61B17/30
HUMAN NECESSITIES
B25B9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61B1/00
HUMAN NECESSITIES
A61B1/05
HUMAN NECESSITIES
A61B8/12
HUMAN NECESSITIES
Abstract
An endoscopic grabber apparatus includes a proximal housing, a distal assembly, a flexible shaft extending between the proximal housing and the distal assembly, a flexible member within the flexible shaft having a distal end portion connected to the distal assembly and a proximal end portion connected to the proximal housing, and a camera within the distal assembly. A distal end portion of the flexible member is movably disposed within the distal assembly. A proximal end portion of the flexible member is connected to an actuator within the proximal housing. Actuation of the proximal end portion moves the distal end portion of the flexible member such that a protrusion extending from the distal end portion deforms to form part of a grabber. The camera is configured to capture an image including a tip portion of the protrusion. The endoscopic grabber device can include multiple protrusions configured to grab a target object
Claims
1. An apparatus comprising: a proximal housing including an actuator; a distal assembly including: an outer housing; an inner housing movably disposed within the outer housing, the inner housing defining a bore; a plurality of protrusions coupled to an outer surface of the inner housing such that at least a portion of each of the plurality of protrusions is within a volume between the outer surface of the inner housing and an inner surface the outer housing; and an electronic device coupled within the bore of the inner housing; a flexible shaft having a distal end portion and a proximal end portion, the proximal end portion of the flexible shaft coupled to the proximal housing, the distal end portion of the flexible shaft coupled to the outer housing; and a flexible member movably disposed within the flexible shaft, a distal end portion of the flexible member coupled to the inner housing, a proximal end portion of the flexible member coupled to the actuator, the actuator configured to move the flexible member to cause the inner housing to move within the outer housing between a first position and a second position, a distal end portion of each protrusion from the plurality of protrusions being in a first configuration within the outer housing when the inner housing is in the first position and in a second configuration outside of the outer housing when the inner housing is in the second position, a distal tip of each protrusion from the plurality of protrusions extending outside of the outer housing when the inner housing is in the second position.
2. The apparatus according to claim 1, wherein the distal tip of each protrusion from the plurality of protrusions extends outside of the outer housing by a first distance when the inner housing is in the first position, the distal tip of each protrusion from the plurality of protrusions extends outside of the outer housing by a second distance when the inner housing is in the second position, the second distance greater than the first distance.
3. The apparatus according to claim 1, wherein the electronic device is one of a light emitting device, a camera, or an ultrasonic device.
4. (canceled)
5. The apparatus of claim 1, wherein: the plurality of protrusions is configured to operate together as a gripper, the gripper being in a closed position when the inner housing is in the first position and in an open position when the inner housing is in the second position; and each protrusion of the plurality of protrusions is configured to deform when the inner housing moves between the first position and the second position.
6. The apparatus of claim 5, wherein: the flexible shaft extending from the proximal end portion to the outer housing defines a longitudinal axis; a proximal portion of each protrusion of the plurality of protrusions is coupled to the outer surface of the inner housing, each protrusion of the plurality of protrusions is oriented parallel with the longitudinal axis extending from the proximal portion to the corresponding distal end portion; and the distal end portion of each protrusion of the plurality of protrusions is configured to radially deform away from the longitudinal axis when moving from the first configuration to the second configuration.
7. The apparatus of claim 6, wherein: the distal tip of each protrusion of the plurality of protrusions is directed radially inward toward the longitudinal axis; and the distal tip of each protrusion of the plurality of protrusions collectively define a central gripper region therebetween, the central gripper region located along the longitudinal axis.
8-9. (canceled)
10. The apparatus of claim 1, wherein: the inner housing is configured to move along a stroke distance between the first position to the second position; the plurality of protrusions being configured to move along with the inner housing through a first portion of the stroke distance, the inner housing configured to move relative to the plurality of protrusions through a second portion of the stroke distance; and the electronic device is configured to move along with the inner housing through the stroke distance.
11. The apparatus of claim 10, wherein: the inner housing is configured to move in a longitudinal direction along the stroke distance; the plurality of protrusions is configured to move parallel to the longitudinal direction along with the inner housing for the first portion of the stroke distance; the plurality of protrusions is configured to move parallel to the longitudinal direction along with the inner housing for the second portion of the stroke while the tip portion of each protrusion moves radially outward away from the longitudinal direction for the second portion of the stroke distance.
12. The apparatus of claim 10, wherein: the inner housing is configured to move in a longitudinal direction along the stroke distance; and the electronic device is configured to move parallel to the longitudinal direction along with the inner housing for the first portion of the stroke distance, the electronic device configured to remain at an intermediate position when the inner housing moves along the second portion of the stroke distance.
13-15. (canceled)
16. The apparatus according to claim 1, wherein the coupling of the proximal end portion of the flexible member to the actuator defines a slack-adjusting coupling, the slack-adjusting coupling configured to permit operation of the apparatus when the flexible shaft is in a straight orientation or in a curved orientation between the distal end portion and the proximal end portion of the flexible shaft, the slack-adjusting coupling configured to adjust a length between the actuator and the distal end portion of the flexible member such that the actuator is configured to be able to move the flexible member to cause the inner housing to move between the first and second positions when the flexible shaft is in the straight orientation and in the curved orientation.
17-18. (canceled)
19. An apparatus comprising: a proximal housing; a distal housing; a flexible shaft having a distal end portion and a proximal end portion, the proximal end portion coupled to the proximal housing, the distal end portion coupled to the distal housing; a flexible member within the flexible shaft having a distal end portion movably disposed within the distal housing and a proximal end portion coupled to an actuator disposed within the proximal housing, actuation of the proximal end portion of the flexible member is configured to move the distal end portion within the distal housing to deform a protrusion extending from the distal end portion; and a camera coupled within the distal housing, the camera configured to receive an image including a portion of the protrusion.
20. The apparatus of claim 19, wherein the protrusion extends from the distal end portion in a longitudinal direction, and actuation of the proximal end portion is configured to radially deform a tip portion of the protrusion away from the longitudinal direction.
21. The apparatus of claim 20, wherein the actuator is configured to move in a linear direction within the proximal housing, actuation of the proximal end portion of the flexible member includes the actuator moving in the linear direction of at least a first distance, the linear movement of the at least a first distance is configured to radially deform the tip portion of the protrusion away from the longitudinal direction by a first angle of rotation.
22. The apparatus of claim 21, wherein the first angle of rotation is configured to be adjustable in comparison with the at least a first distance.
23. The apparatus of claim 21, wherein the actuation of the proximal end portion is configured to be a linear movement of up to a second distance that is greater than the at least a first distance, the linear movement of the up to a second distance is configured to radially deform the tip portion of the protrusion away from the longitudinal direction by up to a second angle of rotation that is larger than the first angle of rotation.
24. The apparatus of claim 23, wherein the up to a second angle of rotation is configured to be adjustable in comparison with the up to a second distance.
25. The apparatus of claim 19, wherein the apparatus includes a plurality of protrusions, each of the plurality of protrusions having a tip portion extending from the distal end portion in a corresponding longitudinal direction, the tip portions of the plurality of protrusions defining a central region therebetween, and actuation of the proximal end portion is configured to radially deform each tip portion of the plurality of protrusions in a radial direction away from central region.
26. The apparatus of claim 25, wherein each of the tip portions of the plurality of protrusions includes a tip at a distal end of the corresponding protrusion, each of the tips being directed inward toward the central region.
27-31. (canceled)
32. The apparatus of claim 25, wherein the plurality of protrusions is configured to cooperate to secure an object.
33. The apparatus of claim 32, wherein the tip portions of the plurality of protrusions are configured to secure the object.
34. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0043] The embodiments described herein can advantageously be used in a variety of endoscopic grabber devices and compact extensible camera devices, tools and components, and associated methods and operations. In particular, the devices described herein can be integrated endoscopic grabber and extensible viewer devices, accessories and components for viewing target objects in difficult to reach locations, as well as for grabbing or manipulating target objects while concurrently viewing the objects and/or the corresponding environments.
[0044] Various example features, aspects, configurations, components, assemblies, and arrangements are generally described herein pertaining to an endoscopic grabber device, such as example endoscopic device 100, which can be used to grab and/or manipulate a target object while also viewing, lighting, and/or sensing the object and corresponding environment. Embodiments of endoscopic grabber devices described herein are each configured to operate as an integrated endoscopic grabber device that an operator can use to reach, grab, and optionally manipulate a target object while concurrently viewing the object and nearby environment. The user can simply maneuver a distal grabber portion of the endoscopic grabber device into a position close to the target object with the aid of concurrent views from a camera disposed on the distal grabber portion. Further, the user can simply actuate the proximal handle portion of the endoscopic grabber device when positioned with respect to the target object to operate the distal grabber portion to grab and/or manipulate the target object. The grabbing and/or manipulation operations regarding the target object can be greatly enhanced by providing the user with concurrent views from the camera.
[0045] As used herein, the term about when used in connection with a referenced numeric indication means the referenced numeric indication plus or minus up to 10 percent of that referenced numeric indication. For example, the language about 50 covers the range of 45 to 55. Similarly, the language about 5 covers the range of 4.5 to 5.5.
[0046] The term flexible in association with a part, such as a mechanical structure, component, or component assembly, should be broadly construed. In essence, the term means the part can be repeatedly bent and restored to an original shape without permanently deforming the part. Certain flexible components can also be resilient. For example, a component (e.g., a flexure) is said to be resilient if possesses the ability to absorb energy when it is deformed elastically, and then release the stored energy upon unloading (i.e., returning to its original state). Many rigid objects have a slight inherent resilient bendiness due to material properties, although such objects are not considered flexible as the term is used herein.
[0047] As used in this specification and the appended claims, the word distal refers to direction towards a target object, and the word proximal refers to a direction away from the target object. Thus, for example, the end of an endoscopic grabber device that is closest to the target object or target surface would be the distal end of the endoscopic grabber device, and the end opposite the distal end (i.e., the handle end manipulated by the user) would be the proximal end of the endoscopic grabber device.
[0048] Further, specific words chosen to describe one or more embodiments and optional elements or features are not intended to limit the invention. For example, spatially relative termssuch as beneath, below, lower, above, upper, proximal, distal, and the likemay be used to describe the relationship of one element or feature to another element or feature as illustrated in the figures. These spatially relative terms are intended to encompass different positions (i.e., translational placements) and orientations (i.e., rotational placements) of a device in use or operation in addition to the position and orientation shown in the figures. For example, if a device in the figures is turned over, elements described as below or beneath other elements or features would then be above or over the other elements or features. Thus, the term below can encompass both positions and orientations of above and below. A device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Likewise, descriptions of movement along (translation) and around (rotation) various axes includes various spatial device positions and orientations.
[0049] Similarly, geometric terms, such as parallel, perpendicular, round, or square, are not intended to require absolute mathematical precision, unless the context indicates otherwise. Instead, such geometric terms allow for variations due to manufacturing or equivalent functions. For example, if an element is described as round or generally round, a component that is not precisely circular (e.g., one that is slightly oblong or is a many-sided polygon) is still encompassed by this description.
[0050] In addition, the singular forms a, an, and the are intended to include the plural forms as well, unless the context indicates otherwise. The terms comprises, includes, has, and the like specify the presence of stated features, steps, operations, elements, components, etc. but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, or groups.
[0051] As used herein, the term camera in the context of an electronic device refers to an electronic optical device for a capturing an image, which can include one or more sensor components for receiving the image and/or one or more components for interpreting, transforming, managing, storing or otherwise processing the image to be in a viewable format. As such, a camera can include one or more components separated from each other, such as an electronic image sensor at a first location that captures an image, and an electronic control module or other processing component for processing the captured electronic image into a viewable format, which can be at a second location that is collocated with or spaced apart from the first location.
[0052] Unless indicated otherwise, the terms apparatus, device, tool, etcher and variants thereof, can be interchangeably used.
[0053]
[0054] The flexible member 160 can be formed as a flexible wire. The flexible shaft 150 can be formed from a flexible metal shaft, a flexible elastomeric shaft, or the like, and defines an internal channel for the flexible member 160 to translate therein while permitting the shaft to bend and flex as needed to reach a target object during use. The flexible shaft 150 further includes the mounting member 156 or push wire mounting member 156 and a spring 154 disposed at its proximal end portion 152. The spring is retained within the proximal end portion 152 and biases the flexible member 160 forward in the direction of the proximal housing 112. As such, actuation of the actuator 126 acts to move the mounting member 156 against the bias of the spring 154, and the spring urges the mounting member and flexible member 160 rearward toward the distal housing 170 when released. Thus, actuation of actuator/trigger 126 advances the flexible member forward into an extended arrangement, and releasing the actuator/trigger 126 biases the flexible member to rearward into an extracted arrangement.
[0055] Referring to
[0056] The outer housing 171 defines an interior volume within which the inner housing 182 is located. As shown in
[0057] The distal end portion of the outer housing 171 includes a magnetic attachment member (also referred to as the magnet) 190 that can assist with attracting or coupling to a target object. Although the magnet 190 is shown as being threadedly coupled to the distal end portion of the outer housing 171, in other embodiments, a magnet can be coupled to the outer housing 171 by any suitable means, such as by a press fit, an adhesive, or the like. In yet other embodiments, the outer housing 171 need not include the magnetic attachment member 190.
[0058] As further shown in
[0059] As noted above, the movable member 172 joins the inner housing 182 to the flexible member 160, the electronic device 184, and the protrusions 192. Specifically, the proximal end portion 174 of the movable member 172 includes a protrusion connection 180 through which the protrusions 192 are coupled to the movable member 172. Although the protrusion connection 180 shows a portion of each protrusion 192 being embedded within the movable member 172, in other embodiments, the protrusions 192 can be coupled to the movable member 172 and/or the inner housing 182 by any suitable mechanism (e.g., by a weld joint, an adhesive joint, or the like). In some embodiments, the protrusions 192 can be monolithically constructed with the movable member 172. The proximal end portion 174 of the movable member is also attached to the distal end 168 of the flexible member 160 and includes sealing rings 176. The sealing rings 176 are disposed around the movable member 172 within the bore 182 of the distal housing retain the movable member 172 in the sliding arrangement within the annular volume 193 defined within the outer housing 171. The sealing rings 176 can be formed from polymeric materials that provide a low-friction connection within the distal housing to enable sliding movement therein and that also prevent dust, dirt or other foreign materials from entering the interior of the outer housing 171.
[0060] As shown in
[0061] The electronic device 184 can be any suitable device that can produce light and/or sense conditions adjacent the distal end of the device 100. For example, in some embodiments, the electronic device can be a camera, a light emitting device, or an ultrasonic device. In other embodiments, the electronic device can be any sensing device, such as an infrared sensor, a temperature sensor, a radiation sensor, a gas sensor, or an optical sensor. In some embodiments, the electronic device 184 can include (or be coupled to) a wireless network interface configured to transmit a short range wireless signal associated with an image or a signal received and/or produced by the electronic device 184.
[0062] As shown in
[0063] As shown in
[0064] In addition to moving the protrusions 192 between their first position and their second position, actuation of the device 100 also move the electronic device 184 between its first position within the outer housing 171 to its second position within the outer housing 171. Specifically, because the electronic device 184 is fixedly coupled within the inner housing 182, movement of the inner housing 182 and the movable member 172, which causes movement of the protrusions 192, also causes the electronic device 184 to be moved outward from its first (inward) position to its second (outward) position.
[0065] The relative position of the electronic device 184 and the tips 198 when the protrusions are deployed can cooperatively function to provide advantageous data collection. For example, as described herein, in embodiments in which the electronic device 184 is a camera, the camera can receive an image that includes an end portion 196 of the protrusions. In addition, the electronic control 132 can be configured to identify the tips 198 in the image. The electronic control 132 can further be configured to identify the central point between the tips and a line segment between each tip and the central point, and to show the line segments and/or central point as virtual features in the display device as discussed further below along with
[0066] As best seen in
[0067] The rear handle or grip portion 124 is configured as a handle that can be easily held by a user and allow the user to manipulate the endoscopic grabber device 100 during use. The actuator or trigger 126 is disposed on an upper, front region of the grip portion 124 and located for easy access by a user's index finger. The actuator or trigger 126 includes a pivot portion 128 that is rotatably mounted within the internal volume 114 of the proximal housing. A lever end 130 of the actuator or trigger 126 is located on an internal end of the pivot portion 128 adjacent to a mounting end 156 at the proximal end portion 162 of the flexible member 160. The lever end 130 is arranged in a cantilever arrangement with the exposed trigger end of the actuator 126 on the pivot portion 128. Actuation of the trigger end of the actuator 126 rotates the pivot portion 128 to move the lever end 130 to rotate away from the proximal housing toward the distal housing 170 and push the flexible member 160 to translate forward within the flexible shaft 150 in the direction of the distal housing 170. A face of the lever end 130 can be curved to maintain good contact with the mounting end 156 of the flexible member 160 during actuation.
[0068] The shaft connection 155 is disposed on a forward portion of the proximal housing 112 to securely connect the proximal end portion 152 of the flexible shaft 150 to the proximal housing. The manipulator portion 122 is disposed within the shaft connection 155 to receive the proximal end portion 152 of the flexible shaft 150 and to retain components of the proximal end portion of the flexible shaft, which are discussed in more detail below along with the flexible shaft.
[0069] The electronics module 132 includes a power source (or battery, not shown), a control switch 136, a controller 138 (which can include a processor), and one or more lights 140. As shown in
[0070] The processor can be configured to run and/or execute application modules, processes and/or functions associated with the device 100. For example, the processor can be configured to run and/or execute an image capture module that facilitates capturing and processing of an image produced by the electronic device 184. The processor can be, for example, a Field Programmable Gate Array (FPGA), an Application Specific Integrated Circuit (ASIC), a Digital Signal Processor (DSP), and/or the like. The processor can be configured to retrieve data from and/or write data to a memory device (not shown). As described herein, in some embodiments, the processor can cooperatively function with the network interface device and/or a radio to provide signals to communicatively couple the electronics module 132 to a remote computing device (e.g., such as the device 200 via wireless communication) and/or any other computing entity via a network. In some embodiments, the processor is a Bluetooth low energy (BLE) processor, such as The Texas Instruments CC2540 series of processors, the Broadcom BCM43341 processor, and/or any other processor suitable or configured specifically to execute the Bluetooth v4.0 low energy stack.
[0071] The memory (not shown) can be, for example, random access memory (RAM), memory buffers, hard drives, databases, erasable programmable read only memory (EPROMs), electrically erasable programmable read only memory (EEPROMs), read only memory (ROM), flash memory, hard disks, floppy disks, cloud storage, and/or so forth. In some embodiments, the memory stores instructions to cause the processor to execute modules, processes and/or functions associated the device 100. For example, the memory can store instructions to cause the processor to execute the image capture module.
[0072] Referring to
[0073] Referring to
[0074] In operation, actuation of the actuator 126 moves the mounting member 156 in the proximal housing 112 as discussed above to push the flexible member 160 forward within the flexible shaft 150 toward the distal housing 170. Movement of the flexible member 160 correspondingly moves the movable member 172 forward within the distal housing 171, which advances the protrusions 192 and the electronic device 184 forward within the distal housing 170. As the protrusions advance and extend outside of the outer housing 171, the protrusions flex or rotate outward to increase the size of a central region disposed between the tips 198 of the protrusion. In some embodiments, the advancement of the electronic device 184 also allows the central region produced between the tips 198 to be sensed by the electronic device 184 (e.g., viewed by the camera, in some embodiments). The endoscopic grabber device 110 can be advanced toward a target object (not shown) based on the camera view to place the target object within the central region. The user can release the actuator 126 to bias the flexible member 160 rearward and thereby collapse the tips 198 around the target object to grab the object. If the target object is magnetic, the optional magnet 190 can be used to grab the object via a magnetic connection alone or along with use of the protrusions 192.
[0075] Referring now to
[0076] As shown in
[0077] In addition, the electronic controller 138 and/or the viewer application can be configured to estimate distances to the target object and/or the distance that the protrusions 192 extend from distal end of the endoscopic grabber device 100. The size of the tips 198 can be known to the electronic controller 138 and/or the viewer application, which can be used to determine the distance that the tips are extended. Further, the electronic controller 138 and/or viewer application can compare the size of the target object being viewed with the size of the tips, as well as monitor the changing size of the object when approaching the target object, from which distances can be estimated. In addition, the distance that the protrusions are extended can be monitored based on movement of the movable member, for example, which can provide additional information for estimating distances and/or the size of the target object.
[0078] Referring now to
[0079] Accordingly, the device 200 includes an actuator arrangement that allows for consistent actuation when the flexible shaft 250 is both straight and curved (in any amount). Referring to
[0080] Referring now to
[0081] The extensible camera device 300 includes an extensible handle, an attached camera, and a flexible connection between a distal end of the extensible handle and the camera. The handle can be formed from concentric tubes of decreasing size disposed within each other to form an adjustable, extendable handle. Such an arrangement can allow the user to maintain and store the extensible camera device 300 in a compact configuration when not be used along with allowing the user to extend the length of the handle as needed for viewing a target object or environment. The extensible handle includes a grip portion at a proximate end, which allows the user to firmly hold the handle and manipulate the extensible camera device 300 during use.
[0082] The camera is removably attached to distal end of the extensible handle, such as via a threaded attachment to securely retain the camera during use. The camera can include a camera that is specially designed for use with the extensible camera device 300, and can also include other readily available cameras. As such, the threaded connection at the distal end of the handle can be a standard size threaded connection for use with various cameras, such as a tripod type threaded connection. Further, the camera can include threaded attachments along multiple sides of the camera, such as at either a side portion as shown in
[0083] The flexible connection between the camera and the extensible handle is formed as a pair of adjacent hinges attached to the distal end of the extensible handle. One or both of the adjacent hinges can be formed as ball-in-socket hinges, which can allow a full range of motion between the camera and the extensible handle and for the orientation of the camera. As such, the extensible camera device 300 can permit the user to view objects and environments in wide range or orientations and directions during use.
[0084] While various embodiments of the invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. Where methods described above indicate certain events occurring in certain order, the ordering of certain events may be modified. Additionally, certain of the events may be performed concurrently in a parallel process when possible, as well as performed sequentially as described above.
[0085] For example, although the electronic device 184 is shown as moving along with the movable member 172, in other embodiments, the electronic device 184 can remain stationary within the distal housing 170 when the movable member 172 moves. For example, in some embodiments, an endoscope can include an electronic device 184 that is fixedly mounted to an outer housing and does not move when the protrusions of a grabber extend from the device. In other embodiments, an endoscope can include an electronic device 184 that remains stationary relative to the protrusions during a first portion of the extension, and then moves along with the protrusion during a second portion of the extension.
[0086] Although the electronic device 184 is shown as being coupled to an electronic controller 139 via a wire, and the electronica controller is shown as transmitting a wireless signal to an image display device 211, in other embodiments, and suitable mechanisms for coupling the electronic device 184 to the display device 211 can be used. For example, in some embodiments, an electronic device mounted within a distal assembly can include a radio and can therefore be coupled directly to the display device without first being coupled to a controller. In other embodiments, a display device can be coupled to the controller via a wired coupling.
[0087] Although various embodiments have been described as having particular features and/or combinations of components, other embodiments are possible having a combination of any features and/or components from any of embodiments where appropriate. For example, although some embodiments are described as having a processor, a radio, a sensor, etc. disposed on a particular portion of a device, in other embodiments, any of the electronic circuit systems can be disposed on any suitable portion of an endoscopic device.