Tunnel cleaning device
10850313 · 2020-12-01
Assignee
Inventors
Cpc classification
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
E01B31/02
FIXED CONSTRUCTIONS
E01B27/102
FIXED CONSTRUCTIONS
E01H1/005
FIXED CONSTRUCTIONS
B61D15/00
PERFORMING OPERATIONS; TRANSPORTING
E01H1/0872
FIXED CONSTRUCTIONS
B05B14/30
PERFORMING OPERATIONS; TRANSPORTING
B05B1/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B9/049
PERFORMING OPERATIONS; TRANSPORTING
E01B31/02
FIXED CONSTRUCTIONS
B61D15/00
PERFORMING OPERATIONS; TRANSPORTING
B08B1/00
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
E01H1/00
FIXED CONSTRUCTIONS
Abstract
The invention relates to a cleaning device for the dry cleaning of a tunnel, comprising a feeding device for feeding a flow of air to a surface being cleaned, wherein the feeding device has an exit opening, through which the flow of air emerges from the feeding device, and a removal device comprising at least one removal pipe with a free end with an opening for suctioning away direct or trash from the surface with the opening of the free end in a first direction. The feeding device is arranged such that the flow of air from the exit opening emerges from the feeding device in a second direction toward the opening of the free end of the removal pipe and impinges on the surface. The first direction is oriented at an angle between 45 and 80 to the second direction.
Claims
1. Cleaning device for the dry cleaning of a tunnel, comprising a) a feeding device for feeding a flow of air to a surface being cleaned, wherein the feeding device has an exit opening, through which the flow of air emerges from the feeding device b) a removal device comprising several removal pipes arranged in a row alongside each other, each removal pipe having a free end with an opening for suctioning away dirt or trash from the surface with the opening of the free end in a first direction, wherein the feeding device is arranged such that the flow of air from the exit opening emerges from the feeding device in a second direction toward the opening of the free end of the removal pipe and impinges on the surface, the first direction being oriented at an angle between 45 and 80 to the second direction and wherein each of the removal pipes comprises an end element at an end of the removal pipe, the end element being directed toward the surface being cleaned, wherein an end element of a first of the removal pipes is movable relative to an end element of a second of the removal pipes.
2. Cleaning device according to claim 1, wherein the removal pipe comprises an end element at an end of the removal pipe directed toward the surface being cleaned, wherein the end element is movable relative to the feeding device.
3. Cleaning device according to claim 1, wherein the removal pipe has a flexible region after the end element in the suction direction and then a rigid region, so that the end element can swivel relative to the rigid region of the removal pipe.
4. Cleaning device according to claim 1, wherein the removal pipe has an inner diameter between 5 and 30 cm.
5. Cleaning device according to claim 4, wherein the removal pipe has an inner diameter between 8 and 20 cm.
6. Cleaning device according to claim 1, wherein the feeding device comprises several feed pipes for the feeding of the flow of air.
7. Cleaning device according to claim 1, wherein a brush is arranged in an end region of the removal pipe, for brushing off the surface being cleaned.
8. Cleaning module comprising a cleaning device according to claim 1, a compressed air source for generating an air pressure in the feeding device, a suction device for generating a partial vacuum in the removal device, and a container to hold the suctioned dirt and trash.
9. Cleaning module according to claim 8, wherein the volume flow for the feeding device generated by the compressed air source is between 1000 m.sup.3/h and 4000 m.sup.3/h.
10. Cleaning module according to claim 8, wherein the suction power generated for the removal device by the suction device is between 20,000 m.sup.3/h and 60,000 m.sup.3/h.
11. Cleaning module according to claim 8, comprising a chamber formed by four side walls and a cover, wherein at least one lower end region of the removal device and a lower end region of the feeding device are enclosed by the chamber, wherein a pressure can be generated in the chamber which is less than atmospheric pressure.
12. Cleaning module according to claim 8, comprising a detection device for detecting obstacles, an evaluation unit and a drive for adjusting the removal device in the vertical direction relative to the feeding device, wherein the detection device is designed to send signals to the evaluation unit and wherein the evaluation unit is designed to control the drive in dependence on the signals.
13. Rail vehicle comprising a cleaning module according to claim 8.
14. Rail vehicle according to claim 13, wherein the rail vehicle comprises at least four wheels each with a running surface, wherein the free end of the removal pipe can be lowered past the lowermost point on the running surface of a wheel by at least 15 cm, preferably at least 20 cm, in the vertical direction.
15. Cleaning device according to claim 1, wherein the several removal pipes are arranged in a row alongside each other.
16. Cleaning device according to claim 1, comprising at least 10 removal pipes per meter.
17. Cleaning device according to claim 16, comprising at least 20 removal pipes per meter.
18. Method for the dry cleaning of a tunnel with a cleaning device according to claim 1, involving the steps of positioning of the cleaning device relative to the surface being cleaned, moving the cleaning device relative to the surface along a longitudinal axis of the tunnel, during the movement, feeding a flow of air onto the surface, so that dirt or trash is loosened from the surface, and during the movement, removing the loosened dirt or trash from the surface with a removal device.
19. Method according to claim 18, wherein at least one removal pipe of several removal pipes of the removal device is moved during the cleaning of the tunnel in a direction relative to the surface and relative to another one of the removal pipes which is different from the longitudinal axis of the tunnel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings used to explain the sample embodiment show:
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(15) Basically, the same parts are provided with the same reference numbers in the figures.
WAYS OF IMPLEMENTING THE INVENTION
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(17) The rail vehicle 10 comprises several cars. On one car is arranged a cleaning module 1 according to the invention. This comprises a cleaning device having a tunnel wall cleaning unit 100, a shoulder cleaning unit 200 and a rail bed cleaning unit 300. The cleaning devices each comprise a feeding device for feeding a flow of air to the surface being cleaned and a removal device with removal pipes for sucking up dirt and trash from the surface in the tunnel. Moreover, the cleaning module 1 comprises a blower for generating a partial vacuum in the removal pipes, a compressor for generating an air pressure in feed lines of the feeding devices of the cleaning units 100, 200, 300 as well as a dirt container 13 for catching and collecting the suctioned dirt and trash, as can be seen in
(18) In
(19) For the cleaning of the railroad tunnel, the cleaning units 100, 200, 300 are positioned with respect to a surface being cleaned 20 in the tunnel and the blower and the compressor are switched on. After this, the rail vehicle 10 moves through the tunnel at a walking pace, the cleaning units 100, 200, 300 being moved along the inner tunnel surfaces.
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(22) The travel direction 2 of a vehicle carrying this cleaning unit 100 is indicated by an arrow. As is evident from
(23) Preferably, the suction mouth 122 of the removal pipe 120 is substantially rectangular or oblong oval in configuration and has several feed pipes 110 at a rear long side, in the travel direction 2, so that several flows of air 130 can be directed onto the surface 20 being cleaned per each removal pipe 120. The suction mouth 122 is connected by the removal pipe, which is designed as a flexible removal pipeline, to the dirt container 13 and the blower on the rail vehicle 10. The dirt and trash sucked up is thus sucked through the suction mouth 122 and arrives in the dirt container 13 through the removal pipeline.
(24) The cleaning module 1 comprises a holding device with drive unit (not shown) for the cleaning unit 100 for the tunnel wall. By means of the holding device, the removal pipe 120 and the feed pipes 110 of the tunnel wall cleaning unit are held on the rail vehicle 10. The holding device comprises a telescopic arm, which is mounted at an inner end on the rail vehicle 10 and carries at its outer end the free end of the removal pipe 121 and the feed pipes 110 mounted on the removal pipe. In this way, the free end of the removal pipe 121 can be moved with respect to the rail vehicle 10. Thus, the free end of the removal pipe 121 with the suction mouth 122 can be moved transversely to the travel direction of the rail vehicle 10 away from the rail vehicle 10 or toward the rail vehicle. Furthermore, the free end of the removal pipe 121 can be swiveled about a rotational axis. Thanks to this adjustability, the cleaning unit 100 can be oriented precisely toward the tunnel wall or toward the tunnel ceiling, so that the brush 123 touches the surface 20. This adjustment occurs by means of the drive unit of the holding device. For this, the drive unit comprises one electric motor each for extension and retraction of the telescopic arm and for swiveling of the free end of the removal pipe 121. The electric motors can be controlled by the operator at the driver's position 14 of the rail vehicle 10 or by an automatic control system.
(25) For the cleaning of the tunnel, the cleaning unit 100 for the tunnel wall is taken up to the surface 20 of the tunnel wall or the tunnel ceiling, so that the brush 123 touches the surface 20 of the tunnel. Since the brush 123 comprises flexible bristles, small obstacles such as cable ducts and signs can be driven over with the brush 123, without having to move the cleaning unit 100 away from the surface 20. As the feed pipes 110 are mounted movably on the removal pipe 120, they are briefly pushed away from the surface 20 when driving over obstacles and in this way suffer no damage.
(26) Since the brush 123 which is arranged at the free end of the removal pipe 121 is arranged partly in front of the suction mouth 122 of the removal pipe 120, looking in the travel direction 2, it first brushes off this surface 20 being cleaned, before the suction mouth 122 sucks up the dust and the loosened dirt particles. In order for the dust and loosened dirt to be sucked in by the removal pipe 120, the blower of the cleaning module on the rail vehicle 10 generates a partial vacuum, so that a suction flow is created at the free end of the removal pipe 121. The suction power of the blower in this case is around 90,000 m.sup.3/h in total.
(27) The flow of air 130 conducted in the feed pipes 110 is under a pressure of around 6000 Pa. This pressure is generated by the compressor on the rail vehicle 10. The flow of air 130 emerges through the nozzle 113 of the feed pipe 110 and impinges on the surface 20 being cleaned in the direction of the suction mouth 122 of the removal pipe 120. In this way, on the one hand the dirt is loosened from the surface 20 and on the other hand it is blown in the direction of the suction mouth 122. In this process, the longitudinal axis of an end region of the feed pipe 110 stands at an acute angle to the longitudinal axis of an end region of the removal pipe 120. By orienting the end region of the removal pipe 120, the dust and the dirt are sucked up from the surface in a first direction. The flow of air 130 emerging from the exit opening of the feed pipe 110 is directed toward the suction mouth 122 of the free end of the removal pipe 121 and impinges on the surface in a second direction. The first direction is oriented at an angle between 45 and 80 to the second direction.
(28) In
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(30) The angle between the direction in which the flow of air 230 impinges on the surface and the direction in which the dirt is sucked up by the removal pipe 220 lies in the range of 45 to 80.
(31) As described above for the cleaning unit 100 for the tunnel wall, the dirt in the shoulder is loosened by the supplied flow of air 230 and sucked up with the suction opening 222 of the removal pipe 220. The suction opening 222 has a round circular cross section, preferably with an inner diameter between 20 cm and 40 cm. The removal pipe 220 has, in the area of its free end 221, an end section 224 made of a stiff material, such as steel sheeting. This end section 224 is conical in configuration (not represented in
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(33) The removal pipes 320 are arranged in two rows alongside each other transversely to the travel direction. In the sample embodiment shown, the cleaning unit 300 for the rail bed comprises two groups of 15 removal pipes 320 each in the form of removal pipe units 350.1, 350.2. This arrangement of the removal pipes 320 can be seen in
(34) Each removal pipe 320 has an inner diameter of 10 cm, the outer diameter being slightly larger. This produces a maximum width covered by the removal pipes 320 of over 4 m. Furthermore, each removal pipe 320 has an end element 325 in the area of its free end, which is formed from a stiff material, such as steel sheeting. The end element 325 has a circular round cross section and forms a suction mouth 322 for sucking up the dirt and trash from the surface. Looking in the suction direction, a flexible section 326 is arranged behind the end element 325, comprising a bellows, making possible a lengthwise contraction (cf.
(35) Thanks to the flexible bellows section 326, the end elements 325 of the removal pipes 320 can be raised and lowered in the vertical direction with respect to the hood 327 by cable pulleys individually and independently of the other end elements 325. This adjustment is done by lifting or lowering an end element 325 by means of two cables, fastened to the end element 325, in the vertical direction. The cables may also be activated by the operator in the driver's position 14 in order to be able to move the end elements 325 during operation. In other embodiments, the end elements 325 may also be lifted or lowered by means of an electrical, hydraulic or pneumatic drive unit. An individual end element 325 can be lifted by a maximum of 30 cm relative to the other end elements 325. In this way, the end elements 325 can be lifted or lowered individually and independently of each other in the area of a track switch or an obstacle, in order to clean the subgrade in precise manner. Furthermore, the hood 327 together with the removal pipes 320 can be moved as a whole relative to the rail vehicle 10. This adjustment option shall be described in detail further below in connection with
(36) The flexible section 326 moreover enables a swiveling of the respective removal pipe 320 if its end element 325 touches an obstacle.
(37) As is indicated schematically in
(38) As with the cleaning unit 100 for the tunnel wall and the cleaning unit 200 for the shoulder, the feed pipes 310 of the cleaning unit 300 for the rail bed serve for loosening the dirt from the surface being cleaned with a flow of air 330. The loosened dirt is sucked up from the surface by the suction mouths 322 of the removal pipes 320 in a first direction. The flow of air 330 emerging from a nozzle 313 in the feed pipe 310 is directed toward the suction mouths 322 and impinges on the surface in a second direction. The first direction is oriented at an angle between 45 and 80 to the second direction.
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(40) Furthermore, one can see in
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(42) Furthermore, the two removal pipe units 350.1, 350.2 empty into the chamber 340. For this, the respective hood 327 of the removal pipe units 350.1, 350.2 is connected to the framelike linkage 341 of the chamber 340. Moreover, one can see in
(43) As can be seen in
(44) Moreover, the adjusting device 370 comprises hoists, with which the chamber 340 together with both removal pipe units 350.1, 350.2 can be raised or lowered in the vertical direction relative to the rail bed. In addition to this adjustment option, each removal pipe unit 350.1, 350.2 comprises the cable pulleys described above in connection with
(45) Moreover, from the driver's position 14 the operator can also control the compressor for generating the air pressure in the feed pipes 110, 210, 310 and the blower for generating the suction power in the removal pipes 120, 220, 320. The compressor generates an air pressure of 600,000 Pa and achieves a volume flow of around 2100 m.sup.3/h. The blower achieves a suction power of 90,000 m.sup.3/h.
(46) While
(47) In the cleaning position, even small obstacles like signals or signs which stick out at most by 30 cm from the subgrade can be driven over without having to raise the chamber 340. Since the feed pipes 310 are mounted movably on the framelike linkage 341, they are briefly swiveled upward by the obstacle. The same thing occurs with the end elements 325 of the removal pipes 320. These can be pushed away by an obstacle, thanks to the flexible section 326, without suffering damage. They automatically return to their working position by virtue of gravity, once the obstacle has been driven over.
(48) The cleaning unit 300 for the rail bed can be lowered so that the free ends of the feed pipes 310 and the removal pipes 320 are close to the gravel bed or the fixed bed of the rails, preferably up to 2 cm above it. Thanks to the described arrangement of the removal pipes 320 and the adjustment possibility of the individual end elements 325, the rail bed can also be cleaned thoroughly in the area of a track switch, since the end elements 325 of the removal pipes 320 can be individually raised or lowered in order to adjust the suctioning surface exactly to the subgrade.
(49) The adjusting of the end elements 325 can be done manually. In another embodiment, however, the adjustment can also be automatic. For this, the cleaning module 300 has sensors arranged in front of the removal pipes 320 in the travel direction for detecting the rail bed and a control unit for evaluating the sensor signals and for controlling the adjusting device 370. In this embodiment, the subgrade is monitored by the sensors constantly when driving over the subgrade. If an obstacle is identified, the control unit moves the individual end elements 325 of the removal pipes 320. Thus, for example, individual end elements 325 are raised when the rail vehicle 10 is traveling over a track switch, or a larger obstacle stands in the way.
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(51) In summary, the cleaning device according to the invention enables an efficient and at the same time a thorough cleaning of a tunnel.