A METHOD FOR CONTROLLING A TURBOCHARGER SYSTEM OF A COMBUSTION ENGINE IN A VEHICLE
20200369276 · 2020-11-26
Assignee
Inventors
Cpc classification
F02B37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60W30/188
PERFORMING OPERATIONS; TRANSPORTING
F02D41/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F02B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W2710/1005
PERFORMING OPERATIONS; TRANSPORTING
F02D2041/1412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2200/701
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W2552/00
PERFORMING OPERATIONS; TRANSPORTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60W30/188
PERFORMING OPERATIONS; TRANSPORTING
F02B37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for controlling a turbocharger system (10) fluidly connected to an exhaust manifold (102) of a combustion engine (100) in a vehicle (800). The turbocharger system (10) comprises a turbocharger turbine (22) operable by exhaust gases from the exhaust manifold, and a tank (40) with pressurized gas. The tank is fluidly connectable to the turbocharger turbine. The method comprises the steps of: predicting the coming drive conditions of the vehicle, injecting pressurized gas from the tank to drive the turbocharger turbine such that the turbocharger turbine is at least partly driven by the pressurized gas, in response to the predicted drive conditions, and/or charging the tank with pressurized gas in response to the predicted drive conditions, wherein the predicted drive conditions are indicative of the need for injection of pressurized gas from the tank.
Claims
1-20. (canceled)
21. A method for controlling a turbocharger system fluidly connected to an exhaust manifold of a combustion engine in a vehicle, said turbocharger system comprising a turbocharger turbine operable by exhaust gases from said exhaust manifold, and a tank with pressurized gas, said tank being fluidly connectable to said turbocharger turbine, said method comprising the steps of: predicting the coming drive conditions of the vehicle, injecting pressurized gas from said tank to drive said turbocharger turbine such that the turbocharger turbine is at least partly driven by said pressurized gas, in response to the predicted drive conditions, wherein the predicted drive conditions are indicative of the need for injection of pressurized gas from said tank, where the step of injecting pressurized gas from the tank is dependent on a gear shifting operation, wherein said vehicle further comprises a gear box or transmission system coupled to the combustion engine, wherein said method comprises the step of: executing a first gear shifting operation, and subsequently executing a second gear shifting operation, and wherein the step of injecting pressurized gas from said tank to drive said turbocharger turbine is carried out between the step of executing a first gear shifting operation and the step of executing a second gear shifting operation.
22. A method according to claim 21, comprising the step of: charging said tank with pressurized gas in response to the predicted drive conditions.
23. A method according to claim 21, wherein said tank is charged with pressurized gas using a compressor or exhaust gas from said combustion engine.
24. A method according to claim 23, wherein said step of charging the tank with pressurized gas comprises charging the tank to at least the nominal working pressure of the tank.
25. A method according to claim 23, wherein said step of charging the tank with pressurized gas comprises charging the tank with an excess pressure compared to a nominal working pressure of the tank.
26. A method according to claim 23, wherein said step of charging the tank with pressurized gas is carried out prior to the step of injecting pressurized gas from said tank to drive said turbocharger turbine.
27. A method according to claim 21 wherein said step of predicting the coming drive conditions of the vehicle comprises using information from a global positioning system, a dead reckoning system and/or a topographical data map.
28. A method according to claim 21, wherein said step of injecting pressurized gas from said tank is at least partly dependent of an engine speed increasing action of the combustion engine and/or a gear shifting operation.
29. A method according to claim 21, wherein said turbocharger system further comprises a valve for controlling the release of pressurized gas from said tank, and a turbocharger compressor driven by said turbocharger turbine, and said combustion engine comprises an inlet manifold fluidly connected to said turbocharger compressor, wherein said method comprises the step of operating said valve to release pressured gas from said tank to the exhaust manifold of the combustion engine, to an exhaust manifold pipe arranged between the exhaust manifold and the turbocharger turbine, to the turbocharger turbine casing, to the inlet manifold of the combustion engine, to the turbocharger compressor casing, or to an inlet manifold pipe arranged between the inlet manifold and the turbocharger compressor.
30. A control unit configured to perform the steps of the method according claim 21.
31. A turbocharger system for use together with a combustion engine in a vehicle, said combustion engine having an exhaust manifold, said turbocharger system comprising: a turbocharger turbine operable by exhaust gases from said exhaust manifold, a tank comprising pressurized gas, said tank being fluidly connectable to said turbocharger turbine, and a control unit characterized in that the control unit is configured to: predict and/or receive data indicative of the coming drive conditions of the vehicle, initiate injection of pressurized gas from said tank to drive said turbocharger turbine such that the turbocharger turbine is at least partly driven by said pressurized gas, in response to the predicted drive conditions, wherein the predicted drive conditions are indicative of the need for injection of pressurized gas from said tank, where the injection of pressurized gas from the tank is dependent on a gear shifting operation, wherein said vehicle further comprises a gear box or transmission system coupled to the combustion engine, wherein said control unit is configured to: identify a first gear shifting operation, and subsequently identify a second gear shifting operation, and initiate the injection of pressurized gas from said tank to drive said turbocharger turbine such that the turbocharger turbine is at least partly driven by said pressurized gas between the identification of the first gear shifting operation and the second gear shifting operation.
32. A turbocharger system according to claim 31, wherein the control unit is configured to: initiate charging of the tank with pressurized gas in response to the predicted drive conditions.
33. A turbocharger system according to claim 31, comprising a compressor for supplying pressurized gas to said tank, wherein said control unit is configured to initiate charging of said tank with pressurized gas using said compressor and/or wherein the turbocharger system comprises an inlet pressure pipe and an inlet pressure pipe valve configured to control supply of pressurized gas to said tank via said inlet pressure pipe, wherein said control unit is configured to initiate charging of said tank with pressurized gas by opening said inlet pressure pipe valve.
34. A turbocharger system according to any one of claim 31, wherein said control unit is configured to terminate charging of said tank when said tank is charged to its nominal working pressure, or wherein said control unit is configured to terminate charging of said tank when said tank is charged to an excess pressure compared to the nominal working pressure of the tank.
35. A turbocharger system according to claim 31, wherein said control unit is configured to initiate charging of the tank prior to initiating injecting of pressurized gas from said tank to drive said turbocharger turbine.
36. A turbocharger system according to claim 31, wherein said control unit is configured to predict the coming drive conditions of the vehicle by using information from a global positioning system, a dead reckoning system and/or a topographical data map.
37. A turbocharger system according to claim 31, wherein said turbocharger system further comprises a valve for controlling the release of pressurized gas from said tank, and a turbocharger compressor driven by said turbocharger turbine, and said combustion engine comprises an inlet manifold fluidly connected to said turbocharger compressor, wherein said valve controls the release of pressurized gas from said tank to the exhaust manifold of the combustion engine, to an exhaust manifold pipe) arranged between the exhaust manifold and the turbocharger turbine, to the turbocharger turbine casing, to the inlet manifold of the combustion engine, to the turbocharger compressor casing, or to an inlet manifold pipe arranged between the inlet manifold and the turbocharger compressor.
38. A vehicle comprising a turbocharger system according to claim 21.
39. A computer program comprising program code means for performing the steps of claim 21, when said program is run on a computer.
40. A computer readable medium carrying a computer program comprising program code means for performing the steps of claim 21, when said program product is run on a computer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:
[0059]
[0060]
[0061]
[0062]
[0063]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
[0064] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which an exemplary embodiment of the invention is shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein; rather, the embodiment is provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
[0065] With particular reference to
[0066] In
[0067] As seen in
[0068]
[0069] In the example of
[0070] As shown in
[0071] The operation of the turbocharger system 10, and the function of the control unit 50 will now be described in more detail. The control unit 50 is configured to:
predict and/or receive data indicative of the coming drive conditions of the vehicle 800, initiate injection of pressurized gas from the tank 40 to drive the turbocharger turbine 22 such that the turbocharger turbine 22 is at least partly driven by the pressurized gas, in response to the predicted drive conditions, and/or
initiate charging of the tank 40 with pressurized gas in response to the predicted drive conditions, wherein the predicted drive conditions are indicative of the need for injection of pressurized gas from the tank (40).
[0072] Hereby, the accessibility of pressurized gas in the tank 40 can be adapted based on the near future drive conditions, such as e.g. based on coming drive conditions as described with reference to
[0073] As shown in
[0074] Turning back to
[0075] Regardless of whether a compressor 42, or the inlet pressure pipe 47, is used to charge the tank 40, the control unit 50 is typically configured to terminate charging of the tank 40 when the tank 40 is charged to its nominal working pressure, or alternatively when the tank 40 is charged to an excess pressure compared to the nominal working pressure of the tank 40.
[0076] Moreover, the control unit 50 may e.g. be configured to release pressurized gas from the tank 40 for a pre-set time period of at least 1 second, or between 1 second and 5 seconds. For example, the size of the tank, and the release of pressurized gas via the valve 44, may be sized and dimensioned such that the tank 40 is fully depleted or emptied after e.g. 5 seconds. Thus, the turbocharger system 10, and the turbocharger turbine 22, may be operated by pressurized gas from the tank 40 e.g. for at least 5 seconds. When the tank 40 has been at least partly depleted or emptied, it may be recharged using e.g. the compressor 42.
[0077] The present invention also relates to a method for controlling a turbocharger system, as e.g. the turbocharger system 10 shown in
[0078] In a first step 601, the coming drive conditions of the vehicle 800 are predicted. The coming drive conditions may be predicted using information from at least one of the following: a global positioning system, a dead reckoning system and a topographical data map. As stated previously, the predicted drive conditions may comprise, or be comprised of, predicted or coming road conditions, such as e.g. road types, road speed limits, road topography (e.g. descent or ascent of the road 900), turns, intersections, etc. Additionality or alternatively, the predicted drive conditions comprise, or is comprised of, predicted or coming vehicle operational conditions, or vehicle operational modes, such as e.g. start-up, acceleration from standstill, engine braking etc. Moreover, the vehicle position and/or a vehicle movement parameter, such as e.g. vehicle speed, the direction of travel of the vehicle 800, acceleration or deceleration of the vehicle 800, may be used to predict the coming drive conditions. Hereby the time, or occurrence, of a certain predicted drive condition may be determined.
[0079] As mentioned previously, according to one embodiment the turbocharger system 10 comprises a valve 44 for controlling the release of pressurized gas from the tank 40. Thus, in an optional second step 603, the valve 44 is operated to release pressurized gas from the tank 40. As previously described, the valve 44 may be connected to a valve pipe 46 which in turn is connected to supply the pressurized gas to the exhaust manifold 102, the exhaust manifold pipe 108, the turbocharger turbine 22 casing, the inlet manifold 104, the turbocharger compressor 24 casing, and/or the inlet manifold pipe 106. The valve 44 may be operated in such a way that the pressurized gas is released from the tank 40 during at least 1 second, such as e.g. between 1 second and 5 seconds.
[0080] In a third step 605, pressurized gas from the tank 40, e.g. via the valve 44, is injected to drive the turbocharger turbine 22, such that the turbocharger turbine 22 is at least partly driven by the pressurized gas, in response to the predicted drive conditions. For example, required combustion engine parameters, or required combustion engine output (e.g. load, or torque or torque response) may be determined in relation to the predicted drive conditions, and thus the injection of pressurized gas from the tank 40 to drive the turbocharger turbine 22 may be controlled to respond, e.g. be controlled to assist if needed, to such required combustion engine parameters, or required combustion engine output. The third step 605 of injecting pressurized gas from the tank 40 may at least partly be dependent of an engine speed increasing action of the combustion engine and/or a gear shifting operation (as e.g. described in
[0081] In a fourth step 607, carried out as an alternative to the third step 605, or in addition to the third step 605 (for example, prior to the third step 605), the tank 40 is charged with pressurized gas in response to the predicted drive conditions, wherein the predicted drive conditions are indicative of the need for injection of pressurized gas from the tank 40. That is, for the predicted drive conditions and the corresponding required combustion engine parameters, or required combustion engine output, the need for injection of pressurized gas from the tank 40 can be determined, and the tank 40 can be charged accordingly, prior to injecting pressurized gas from the tank 40. As previously described, the tank 40 may be charged by using e.g. a compressor, or by charging the tank with exhaust gas or pressurized gas from another source.
[0082] The fourth step 607, may comprise a first sub-step 609 of charging the tank 40 to at least the nominal working pressure of the tank and/or charging the tank 40 with an excess pressure compared to a nominal working pressure of the tank 40.
[0083] Preferably, steps 601 to 607 may be repeated, and the fourth step 607 of charging the tank 40, the third step 605 of initiating pressurized gas, may be carried out repeatedly and alternately. That is, for each injection 605, or for each certain reduction of pressurized gas in the tank 40 (e.g. based on a threshold of 60% or 70% of the nominal working pressure of the tank), the tank 40 is charged 607, or re-charged.
[0084] The control unit 50 may for example be manifested as a general-purpose processor, an application specific processor, a circuit containing processing components, a group of distributed processing components, a group of distributed computers configured for processing, a field programmable gate array (FPGA), etc. The control unit 50 may further include a microprocessor, microcontroller, programmable digital signal processor or another programmable device. The control unit 50 may also, or instead, include an application specific integrated circuit, a programmable gate array or programmable array logic, a programmable logic device, or a digital signal processor. Where the control unit 50 includes a programmable device such as the microprocessor, microcontroller or programmable digital signal processor mentioned above, the processor may further include computer executable code that controls operation of the programmable device.
[0085] Correspondingly, the GPS module 60 may for example include a GPS receiver, a microprocessor, microcontroller, programmable digital signal processor or another programmable device. The GPS module 60 may also, or instead, include an application specific integrated circuit, a programmable gate array or programmable array logic, a programmable logic device, or a digital signal processor arranged and configured for digital communication with the control unit 50. Where the control unit 50 includes a programmable device such as the microprocessor, microcontroller or programmable digital signal processor mentioned above, the GPS module 60 may simply comprise a GPS receiver and circuits for digital communication with the control unit 50.
[0086] The processor (of the control unit 50 and/or the GPS module 60) may be or include any number of hardware components for conducting data or signal processing or for executing computer code stored in memory. The memory may be one or more devices for storing data and/or computer code for completing or facilitating the various methods described in the present description. The memory may include volatile memory or non-volatile memory. The memory may include database components, object code components, script components, or any other type of information structure for supporting the various activities of the present description. According to an exemplary embodiment, any distributed or local memory device may be utilized with the systems and methods of this description. According to an exemplary embodiment the memory is communicably connected to the processor (e.g., via a circuit or any other wired, wireless, or network connection) and includes computer code for executing one or more processes described herein.
[0087] The control unit 50 is connected to the various described features of the combustion engine 100 and the turbocharger system 10 such as e.g. the GPS module 60, and is configured to control system parameters. Moreover, the control unit 50 may be embodied by one or more control units, where each control unit may be either a general purpose control unit or a dedicated control unit for performing a specific function.
[0088] The present disclosure contemplates methods, devices and program products on any machine-readable media for accomplishing various operations. The embodiments of the present disclosure may be implemented using existing computer processors, or by a special purpose computer processor for an appropriate system, incorporated for this or another purpose, or by a hardwired system. Embodiments within the scope of the present disclosure include program products comprising machine-readable media for carrying or having machine-executable instructions or data structures stored thereon. Such machine-readable media can be any available media that can be accessed by a general purpose or special purpose computer or other machine with a processor.
[0089] By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a general purpose or special purpose computer or other machine with a processor. When information is transferred or provided over a network or another communications connection (either hardwired, wireless, or a combination of hardwired or wireless) to a machine, the machine properly views the connection as a machine-readable medium. Thus, any such connection is properly termed a machine-readable medium. Combinations of the above are also included within the scope of machine-readable media. Machine-executable instructions include, for example, instructions and data that cause a general-purpose computer, special purpose computer, or special purpose processing machines to perform a certain function or group of functions.
[0090] Although the figures may show a specific order of method steps, the order of the steps may differ from what is depicted. In addition, two or more steps may be performed concurrently or with partial concurrence. Such variation will depend on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps and decision steps. Additionally, even though the disclosure has been described with reference to specific exemplifying embodiments thereof, many different alterations, modifications and the like will become apparent for those skilled in the art.
[0091] It should be understood that the control unit 50 may comprise a digital signal processor arranged and configured for digital communication with an off-site server or cloud based server. Thus data may be sent to and from the control unit 50.
[0092] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. Thus, variations to the disclosed embodiments can be understood and effected by the skilled addressee in practicing the claimed disclosure, from a study of the drawings, the disclosure, and the appended claims. Furthermore, in the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality.