SUPERHYDROPHOBIC COVALENT ORGANIC FRAMEWORK MATERIALS
20200360892 ยท 2020-11-19
Inventors
Cpc classification
B01J20/3293
PERFORMING OPERATIONS; TRANSPORTING
B01J20/262
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3278
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3217
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28026
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28011
PERFORMING OPERATIONS; TRANSPORTING
B01J20/321
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28045
PERFORMING OPERATIONS; TRANSPORTING
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3212
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A variety of superhyrdophobic porous materials are provided including a covalent organic framework having a plurality of perfluoroalkyl or perfluorheteroalkyl moieties covalently attached thereto. The materials can include a polymeric foam matrix made of a three-dimensional network of polymer fibers, and the covalent organic framework can be made encasing at least a portion of the polymer fibers. The covalent organic framework can be intertwined within the polymeric foam matrix such that the covalent organic framework encasing the portion of the polymer fibers is stable to mechanical compression of the polymeric foam matrix. Surfaces and other articles are provided including the superhyrdophobic porous materials are also provided, as are methods of making the superhyrdophobic porous materials, and methods of use for oil recovery among other things.
Claims
1. A superhydrophobic porous material comprising: a polymeric foam matrix comprising a three-dimensional network of polymer fibers; a covalent organic framework encasing at least a portion of the polymer fibers, wherein the covalent organic framework comprises a plurality of perfluoroalkyl or perfluorheteroalkyl moieties covalently attached thereto.
2. The superhydrophobic porous material according to claim 1, wherein the polymeric foam matrix comprises a foam selected from the group consisting of polyurethane foam, polyurea foam, polyvinyl chloride foam, polypropylene foam, polyethylene foam, polystyrene foam, polyvinyl acetate foam, and melamine foam.
3. The superhydrophobic porous material according to claim 1, wherein the covalent organic framework is intertwined within the polymeric foam matrix such that the covalent organic framework encasing the portion of the polymer fibers is stable to mechanical compression of the polymeric foam matrix.
4. The superhydrophobic porous material according to claim 1, wherein the covalent organic framework is intertwined within the polymeric foam matrix such that the polymeric foam matrix maintains about the same level of mechanical compressibility as the otherwise same polymeric foam matrix except without the covalent organic framework.
5. A superhydrophobic porous material comprising a covalent organic framework, wherein the covalent organic framework comprises a plurality of perfluoroalkyl or perfluoroheteroalkyl moieties covalently attached thereto.
6. The superhydrophobic porous material according to claim 1, wherein the covalent organic framework has a structure according to the following formula ##STR00005## where each occurrence of R.sup.1 and R.sup.2 is independently a hydrogen, alkyl, alkenyl, heteroalkyl, alkoxy, perfluoroalkyl ,partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl so long as at least one occurrence of R.sup.1 or R.sup.2 comprises a perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl, and where n is an integer from 2 to 12.
7. The superhydrophobic porous material according to claim 6, wherein each occurrence of R.sup.2 is a hydrogen, and wherein each occurrence of R.sup.1 is independently a hydrogen or a -LR.sup.3, where L is none or is an alkyl or thioalkyl, and where each occurrence of R.sup.3 is a perfluoroalkyl.
8. The superhydrophobic porous material according to claim 6, wherein the perfluoralkyl comprises 6 to 15 carbon atoms.
9. The superhydrophobic porous material according to claim 6, wherein R.sup.1 is hydrogen, alkenyl, or R.sup.4SR.sup.5B.sup.1, where R.sup.4 is a C.sub.1-C.sub.5 alkyl, R.sup.5 is a C.sub.1-C.sub.3 alkyl, and B.sup.1 is a C.sub.6-C.sub.12 perflouoroalkyl; wherein R.sup.2 is a hydrogen; and n is 4 to 6.
10. The superhydrophobic porous material according to claim 9, wherein R.sup.4 is C.sub.2 alkyl, R.sup.5 is C.sub.2 alkyl, and B.sup.1 is C.sub.8 perfluoroalkyl.
11. The superhydrophobic porous material according to 1, wherein the covalent organic framework exhibits a water adsorption capacity of about 50-80 milligrams water per gram of the covalent organic framework.
12. The superhydrophobic porous material according to claim 1, wherein the covalent organic framework exhibits a toluene adsorption capacity of about 500-800 milligrams toluene per gram of the covalent organic framework.
13. The superhydrophobic porous material according to claim 1, wherein a water contact angle on the covalent organic framework is about 150 or more.
14. The superhydrophobic porous material according to any onc of claims 1 5 covalent organic framework is about 10 or less.
15. The superhydrophobic porous material according to claim 1, wherein the composition has an oil absorption capacity of about 50 to 150 times the weight of the composition.
16. The superhydrophobic porous material according to claim 1, wherein the oil absorption capacity is measured for one or more oils selected from the group consisting of CHCl.sub.3, nitrobenzene, dimethylformamide, toluene, bromobenzene, ethanol, hexane, mineral oil, pump oil, soybean oil, and a mixture thereof.
17. A surface comprising a superhydrophobic porous material according to claim 1.
18. A droplet comprising an aqueous central region surrounded by an outer surface according to claim 6.
19. The droplet of claim 18, wherein the aqueous central region comprises a plurality of magnetic particles.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Further aspects of the present disclosure will be readily appreciated upon review of the detailed description of its various embodiments, described below, when taken in conjunction with the accompanying drawings.
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DETAILED DESCRIPTION
[0058] Before the present disclosure is described in greater detail, it is to be understood that this disclosure is not limited to particular embodiments described, and as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. The skilled artisan will recognize many variants and adaptations of the embodiments described herein. These variants and adaptations are intended to be included in the teachings of this disclosure and to be encompassed by the claims herein.
[0059] All publications and patents cited in this specification are herein incorporated by reference as if each individual publication or patent were specifically and individually indicated to be incorporated by reference and are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided could be different from the actual publication dates that may need to be independently confirmed.
[0060] Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present disclosure, the preferred methods and materials are now described. Functions or constructions well-known in the art may not be described in detail for brevity and/or clarity. Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of nanotechnology, organic chemistry, material science and engineering and the like, which are within the skill of the art. Such techniques are explained fully in the literature.
[0061] It should be noted that ratios, concentrations, amounts, and other numerical data can be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a numerical range of about 0.1% to about 5% should be interpreted to include not only the explicitly recited values of about 0.1% to about 5%, but also include individual values (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the disclosure, e.g. the phrase x to y includes the range from to y as well as the range greater than x and less than y. The range can also be expressed as an upper limit, e.g. about x, y, z, or less and should be interpreted to include the specific ranges of about x, about y, and about z as well as the ranges of less than x, less than y, and less than z. Likewise, the phrase about x, y, z, or greater should be interpreted to include the specific ranges of about x, about y, and about z as well as the ranges of greater than x, greater than y, and greater than z, In some embodiments, the term about can include traditional rounding according to significant figures of the numerical value. In addition, the phrase about x to y, where x and y are numerical values, includes about x to about y.
Definitions
[0062] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly defined herein.
[0063] The articles a and an, as used herein, mean one or more when applied to any feature in embodiments of the present invention described in the specification and claims. The use of a and an does not limit the meaning to a single feature unless such a limit is specifically stated. The article the preceding singular or plural nouns or noun phrases denotes a particular specified feature or particular specified features and may have a singular or plural connotation depending upon the context in which it is used.
[0064] The terms reactive coupling group and reactive functional group are used interchangeably herein to refer to any chemical functional group capable of reacting with a second functional group under the given conditions to form a covalent bond. Those skilled in the art will recognize that some functional groups may react under certain conditions but not under others. Accordingly, some functional groups may be reactive coupling groups only certain conditions, e.g. under conditions where the groups react to form a covalent bond. The selection of reactive coupling groups is within the ability of the skilled artisan. Examples of reactive coupling groups can include primary amines (NH.sub.2) and amine-reactive linking groups such as isothiocyanates, isocyanates, acyl azides, NHS esters, sulfonyl chlorides, aldehydes, glyoxals, epoxides, oxiranes, carbonates, aryl halides, imidoesters, carbodiimides, anhydrides, and fluorophenyl esters. Most of these conjugate to amines by either acylation or alkylation. Examples of reactive coupling groups can include aldehydes (COH) and aldehyde reactive linking groups such as hydrazides, alkoxyamines, and primary amines. Examples of reactive coupling groups can include thiol groups (SH) and sulfhydryl reactive groups such as maleimides, haloacetyls, and pyridyl disulfides. Examples of reactive coupling groups can include photoreactive coupling groups such as aryl azides or diazirines. Examples of reactive coupling groups can include click reactive coupling groups capable of forming covalent bonds through click reactions. Well-known reactions include the hetero-Diels-Alder reaction, the thiol-ene coupling, the Staudinger ligation, native chemical ligation, and the amidation reaction between thio acids or thio esters and sulfonyl azides (referred to as sulfo-click). As used herein, the terms sulfo-click and sulfo-click chemistry are used to refer to a reaction between thio acids and sulfonyl azides containing molecules, creating a covalent bonds between the two molecules. Examples of sulfo-click chemistry are described in U.S. Patent Application Publication 2011/0130568 and POT Publication WO 2012/021486. The coupling reaction may include the use of a catalyst, heat, pH buffers, light, or a combination thereof.
[0065] The term stable, as used herein, refers to compositions that are stable over time, stable under aqueous conditions, and/or stable under basic conditions. A composition is stable over time when, under standard operating conditions such as elevated temperatures and/or pressures, the composition does not change pore size by more than 1%, 2%, 5%, or 10% and/or does not change olefin uptake capacity by more than 1%, 2%, 5%, or 10% for a period of at least 1, 2, 10, 20, or 30 days. A composition is stable under aqueous conditions when it does not change pore size by more than 1%, 2%, 5%, or 10% and/or does not change olefin uptake capacity by more than 1%, 2%, 5%, or 10% after being exposed to an air environment with at least 60%, at least 70%, at least 80%, or at least 90% relative humidity for at least 12 hours or for at least 1, 2, 3, 4, 5, or 10 days. A composition is stable under basic conditions when it does not change pore size by more than 1%, 2%, 5%, or 10% and/or does not change olefin uptake capacity by more than 1%, 2%, 5%, or 10% after exposure to boiling 6M NaOH solution for a period of at least 120 minutes
[0066] The term alkyl refers to the radical of saturated aliphatic groups (i.e., an alkane with one hydrogen atom removed), including straight-chain alkyl groups, branched-chain alkyl groups, cycloalkyl (alicyclic) groups, alkyl-substituted cycloalkyl groups, and cycloalkyl-substituted alkyl groups.
[0067] In preferred embodiments, a straight chain or branched chain alkyl has 30 or fewer carbon atoms in its backbone (e.g., C.sub.1-C.sub.30 for straight chains, and C.sub.3-C.sub.30 for branched chains), preferably 20 or fewer, more preferably 15 or fewer, most preferably 10 or fewer. Likewise, preferred cycloalkyls have 3-10 carbon atoms in their ring structure, and more preferably have 5, 6, or 7 carbons in the ring structure. The term alkyl (or lower alkyl) as used throughout the specification, examples, and claims is intended to include both unsubstituted alkyls and substituted alkyls, the latter of which refers to alkyl moieties having one or more substituents replacing a hydrogen on one or more carbons of the hydrocarbon backbone. Such substituents include, but are not limited to, halogen, hydroxyl, carbonyl (such as a carboxyl, alkoxycarbonyl, formyl, or an acyl), thiocarbonyl (such as a thioester, a thioacetate, or a thioformate), alkoxyl, phosphoryl, phosphate, phosphonate, phosphinate, amino, amido, amidine, imine, cyano, nitro, azido, sulfhydryl, alkylthio, sulfate, sulfonate, sulfamoyl, sulfonamido, sulfonyl, heterocyclyl, aralkyl, or an aromatic or heteroaromatic moiety.
[0068] Unless the number of carbons is otherwise specified, lower alkyl as used herein means an alkyl group, as defined above, but having from one to ten carbons, more preferably from one to six carbon atoms in its backbone structure. Likewise, lower alkenyl and lower alkynyl have similar chain lengths. Throughout the application, preferred alkyl groups are lower alkyls. In preferred embodiments, a substituent designated herein as alkyl is a lower alkyl.
[0069] It will be understood by those skilled in the art that the moieties substituted on the hydrocarbon chain can themselves be substituted, if appropriate. For instance, the substituents of a substituted alkyl may include halogen, hydroxy, nitro, thiols, amino, azido, imino, amido, phosphoryl (including phosphonate and phosphinate), sulfonyl (including sulfate, sulfonamido, sulfamoyl and sulfonate), and silyl groups, as well as ethers, alkylthios, carbonyls (including ketones, aldehydes, carboxylates, and esters), CF.sub.3, CN and the like. Cycloalkyls can be substituted in the same manner.
[0070] The term heteroalkyl, as used herein, refers to straight or branched chain, or cyclic carbon-containing radicals, or combinations thereof, containing at least one heteroatom. Suitable heteroatoms include, but are not limited to, O, N, Si, P, Se, B, and S, wherein the phosphorous and sulfur atoms are optionally oxidized, and the nitrogen heteroatom is optionally quaternized. Heteroalkyls can be substituted as defined above for alkyl groups.
[0071] The term alkylthio refers to an alkyl group, as defined above, having a sulfur radical attached thereto. In preferred embodiments, the alkylthio moiety is represented by one of S-alkyl, S-alkenyl, and S-alkynyl. Representative alkylthio groups include methylthio, ethylthio, and the like. The term alkylthio also encompasses cycloalkyl groups, alkene and cycloalkene groups, and alkyne groups. Arylthio refers to aryl or heteroaryl groups. Alkylthio groups can be substituted as defined above for alkyl groups.
[0072] The terms alkenyl and alkynyl, refer to unsaturated aliphatic groups analogous in length and possible substitution to the alkyls described above, but that contain at least one double or triple bond respectively.
Hydrophobic Porous Materials
[0073] A variety of superhydrophobic compositions are provided. The compositions include a covalent organic framework having a plurality of perfluoroalkyl or perfluoroheteroalkyl moieties covalently attached thereto. In some aspects, the covalent organic framework has a structure according to the following formula
##STR00002##
where each occurrence of R.sup.1 and R.sup.2 is independently a hydrogen, alkyl, alkenyl, heteroalkyl, alkoxy, perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl so long as at least one occurrence of R.sup.1 or R.sup.2 comprises a perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl, and where n is an integer from 2 to 12. In some aspects, each occurrence of R.sup.2 is a hydrogen, and each occurrence of R.sup.1 is independently a hydrogen or a -LR.sup.3, where L is none or is an alkyl or thioalkyl, and where each occurrence of R.sup.3 is a perfluoroalkyl. In some aspects, n is an integer from about 2 to about 12, about 3 to 10, or about 3 to 8. In some aspects, n is 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, or 12. In some aspects, the perfluoralkyl has about 6 to 15 carbon atoms. In some aspects, the covalent organic framework has a structure according to the above formula where R.sub.1 is hydrogen, alkenyl, or R.sub.4SR.sub.5B.sub.1, where R.sub.4 is a C.sub.1-C.sub.5 alkyl, R.sub.5 is a C.sub.1-C.sub.3 alkyl, and B.sub.1 is a C.sub.3-C.sub.12 perflouoroalkyl; R.sup.2 is a hydrogen; and n is 4 to 6. In some aspects, R.sup.4 is C.sub.2 alkyl, R.sup.5 is C.sub.2 alkyl, and B.sup.1 is C.sub.8 perfluoroalkyl.
[0074] The perfluoroalkyl ,partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl moiety can be a linear or branched chain alkyl group having from 7 to 20, 8 to 20, 9 to 20, or 10 to 20 carbon atoms, one or more heteroatoms such as S, and can be partially or completely fluorinated. The moieties can include a reactive coupling group capable of reacting with a reactive coupling group on the outer covalent organic framework to form a covalent bond.
[0075] The covalent organic framework can be almost impervious to water and/or can be superhydrophobic. In some aspects, the covalent organic framework exhibits a water adsorption capacity of about 50-80 milligrams water per gram of the covalent organic framework. In some aspects, a water contact angle on the covalent organic framework is about 150 or more.
[0076] The covalent organic framework can be highly oleophillic. In some aspects, the covalent organic framework exhibits a toluene adsorption capacity of about 500-800 milligrams toluene per gram of the covalent organic framework. In some aspects, a nitrobenzene contact angle on the covalent organic framework is about 10 or less.
[0077] The covalent organic framework can be incorporated into a variety of compositions. In some aspects, the composition includes a polymeric foam matrix having a three-dimensional network of polymer fibers; and a covalent organic framework encasing at least a portion of the polymer fibers. The polymeric foam matrix can include a foam selected from polyurethane foam, polyurea foam, polyvinyl chloride foam, polypropylene foam, polyethylene foam, polystyrene foam, polyvinyl acetate foam, and melamine foam. The covalent organic framework can be intertwined within the polymeric foam matrix such that the covalent organic framework encasing the portion of the polymer fibers is stable to mechanical compression of the polymeric foam matrix. The covalent organic framework can be intertwined within the polymeric foam matrix such that the polymeric foam matrix maintains about the same level of mechanical compressibility as the otherwise same polymeric foam matrix except without the covalent organic framework. The covalent organic framework can also be part of or form a surface coating. For example, in some aspects a droplet is provided having an aqueous central region surrounded by an outer surface of a covalent organic framework described herein. In some aspects, the aqueous central region includes a plurality of magnetic particles.
[0078] In some aspects, the compositions described herein have an oil absorption capacity of about 50 to 150 times the weight of the composition. The oil absorption capacity can be measured for one or more oils selected from CHCl.sub.3, nitrobenzene, dimethylformamide, toluene, bromobenzene, ethanol, hexane, mineral oil, pump oil, soybean oil, and a mixture thereof.
EXAMPLES
[0079] It should be emphasized that the embodiments described herein of the present disclosure are merely possible examples of implementations, and are set forth only for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to thedescribed embodiments of the disclosure without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure.
Example 1
Imparting Superwettability on Covalent Organic Frameworks via Pore Surface Engineering
[0080] Covalent organic frameworks (COFs) have attracted growing interest by virtue of their well-defined pores and tunable functionality. Despite the availability of various skeletons for COFs, pore surface wettability control remains undeveloped, which may expand their overall versatility. Here, we contribute an effective strategy to impart superwettabilities on COFs as demonstrated by chemically coating the pore surface to confer them with superhydrophobicity. Taking advantage of the controllable modification, the resultant COF retains the porosity and crystallinity of the pristine COF. Benefiting from the bulk superhydrophobicity of the COF and the feasible synthesis, they can be used as a coat or in-situ integrated within various substrates, which renders them superhydrophobic. Given the modular nature, this protocol is compatible with the development of various specific wettabilities in COFs, which constitutes a step for expanding the scope of the COFs' applications and provides many opportunities for the processing of advanced materials and devices
Chemicals
[0081] Commercially available reagents were purchased in high purity and used without purification. Solvents were purified according to standard laboratory methods.
Material Synthesis
Synthesis of 1,3,5-tris-(4-aminophenyl)benzene
[0082] ##STR00003##
[0083] 1,3,5-Tris(4-nitrophenyl)benzene (1) and 1,3,5-tris-(4-aminophenyl)benzene (2) were synthesized according to the literature.
Synthesis of 2,5-divinylterephthalaldehyde
[0084] ##STR00004##
[0085] 2,5-dibromobenzene-1,4-dicarbaldehyde (3) and 2,5-divinylterephthalaldehyde (4) were synthesized according to the literature.
[0086] Synthesis of COF-V: COF-V was synthesized according to the literature..sup.[23]
[0087] Synthesis of COF-VF: To the mixture of COF-V (100 mg) and a catalytic amount of azobisisobutyronitrile (AIBN), 10 v/v % 1H, 1H, 2H, 2H-perfluorodecanethiol trifluorotoluene solution (10 mL) was introduced. After being stirred at 60 C. for 2 h, the title product was isolated by filtration, washed with acetone, and dried under vacuum at 50 C.
[0088] Synthesis of COF-VF@Foam: Melamine foam (ca. 3 mg) was soaked in a mixture of 1,3,5-tris(4-aminophenyl)-benzene (4 mg) and 2,5-divinylterephthalaldehyde (3 mg) in anisole (4.75 mL) and phenethanol (025 mL) for 24 h. After that, 0.5 mL of 6 M aqueous acetic acid was added and the tube was flash frozen at 77 K, evacuated, and sealed. The reaction mixture was heated at 100 C. for 3 days and the resultant foam was washed thoroughly with acetone and dried under vacuum. The dried foam was then soaked in 10 v/v % 1H, 1H, 2H, 2H-perfluorodecanethiol trifluorotoluene solution (10 mL) with a catalytic amount of azobisisobutyronitrile (AIBN) and heated at 60 C. for 24 h. The title product was isolated, washed with acetone, and dried under vacuum at 50 C. The COF weight percent in the resultant COF-VF@Foam is around 10 wt % calculated based on the mass increase after introducing the COF material. Note: To homogeneously integrate COF-V with melamine foam, we modified the COF-V synthesis conditions. Under these conditions, the system is homogeneous before heating, which is essential for the yielded COF-V crystals to uniformly wrap the foam fibers. The SEM image and XRD pattern of COF-V synthesized under the conditions aforementioned in the absence of melamine foam are shown in
Characterization
[0089] IR spectra were recorded on a Nicolet Impact 410 FTIR spectrometer. ICP-OES was performed on a Perkin-Elmer Elan DRC II Quadrupole. X-ray photoelectron spectroscopy (XPS) spectra were performed on a Thermo ESCALAB 250 with Al K irradiation at =90 for X-ray sources, and the binding energies were calibrated using the Cis peak at 284.9 eV. .sup.1H NMR spectra were recorded on a Bruker Avance-400 (400 MHz) spectrometer. Chemical shifts are expressed in ppm downfield from TMS at =0 ppm, and J values are given in Hz. .sup.1C and .sup.19F cross-polarization magic-anglespinning (CP-MAS) was recorded on a Varian infinity plus 400 spectrometer equipped with a magic-angle spin probe in a 4-mm ZrO.sub.2 rotor. Powder X-ray diffraction (PXRD) data were collected on a Bruker AXS D8 Advance A25 Powder X-ray diffractometer (40 kV, 40 mA) using Cu K (=1.5406 ) radiation. The gas adsorption isotherms were collected on a surface area analyzer, ASAP 2020. The N.sub.2 sorption isotherms were measured at 77 K using a liquid N.sub.2 bath. Scanning electron microscopy (SEM) images were collected using a Hitachi SU 1510. Photographs of water and organic compounds on the surface of the samples in the pressed pellet form were measured with SL200KB (USA KNO Industry, Co.), equipped with a charge-coupled device camera. Water adsorption and desorption isotherms were obtained via SMS Instruments DVS Advantage. The balance has a sensitivity of 0.1 mg. These isotherms were measured at 298 K by monitoring the weight change of the sample as a function of relative humidity of water. The relative humidity of water was stepped up from 0 to 98% with an increment of 10% in each step and then was stepped down to 0%. Real-time weight, temperature, and relative humidity were recorded. Toluene adsorption isotherms were measured via Micromeritics 3Flex. These isotherms were collected at 298 K by monitoring the volume change.
Results and Discussion
[0090] To test the feasibility of pore channel engineering for controlling the wettability of COFs, a COF bearing the vinyl functionality synthesized from the condensation between 1,3,5-tris(4-aminophenyl)-benzene and 2,5-divinylterephthalaldehyde, which was developed by our group, was selected for proof of principle due to its excellent chemical stability, large pore size, and abundant high reactivity vinyl groups for potential chemical transformations (
[0091]
[0092] To characterize the crystalline structure of COF-VF, powder X-ray diffraction (PXRD) measurements were carried out. COF-VF exhibits an intense peak at 2.8 along with some relatively weak peaks at 4.9, 5.9, 7.5, and 24.9, which agree well with the pristine pattern of COF-V, thus revealing the retention of crystallinity and structural integrity after introducing perfluoroalkyl groups (
[0093] To investigate the effect of perfluoroalkyl group incorporation on the wettability of the COF material, the water contact angles (CA) of the surface were measured. COF-VF exhibits a static water CA of about 167, thus revealing a superhydrophobic surface (superhydrophobic materials have a contact angle exceeding 150 fora water droplet,
[0094] Given the importance of chemical stability for practical applications, the tolerance of COF-VF under a wide range of conditions was tested. Notably, after one week of treatment in 12M HCl and 14 M NaOH at room temperature, as well as boiling water, COF-VF still displayed high crystallinity. In contrast, COF-V cannot survive in 2 M HCl even after suspension for only 24 h (
[0095] By embracing the features of superhydrophobicity and superoleophilicity together with high porosity and chemical stability, COF-VF could be beneficial in mitigating environmental problems caused by the release of harmful organic compounds. However, COF-VF was synthesized as microcrystalline powders and therefore its applications in real-world separation may be affected by their poor processability and handling.[53] In addition, the limited pore
[0096] Volume of the COF material restricts the adsorption capacities. In this context, we were motivated to incorporate superhydrophobic COF coatings onto other substrates to add applicability.
[0097] Of the various supports, melamine foams have several appealing features on account of their high chemical and mechanical stability, large void fractions, and unique structure which offers binding affinity for the growth and anchoring of COF microcrystals by - interaction and hydrogen bonding. To increase the interaction between the melamine foam and the COF to realize the homogeneous distribution of the COF throughout the foam, a bottom-up synthetic pathway was employed for COF immobilization on the foam for the potential application in process-intensive systems. Monolithic melamine foam was submerged in a solution of the monomers and catalyst (acetic acid) for COF synthesis. Upon being heated at 100 C. for 3 days and then treated with 1H, 1H, 2H, 2H-perfluorodecanethiol, a homogenous color occurred on the foam from white to light yellow, suggesting the monolithic foam was coated and interpenetrated by the COF (
[0098] From the SEM images of the bare and COF-coated melamine foams (
[0099] More importantly, the coating of the COF onto the surface of the skeletons turns the foam from hydrophilic to hydrophobic.
[0100] The mechanical stability of the melamine foams was retained during the coating process, with COF-VF@foam subjected to compression and distortion, displaying elastomer characteristics (
TABLE-US-00001 TABLE 3 Absorption capacities of various materials for organic solvents and oils. Material Weight gain (wt/wt) ZIF-8/CN foam [55] 0.36-0.58 Spongy graphene [56] 20-86 SMF-2D [57] 50-145 MTMS-DMDMS marshmallow-like gel [58] 6.2-16.sup. PDMS-coated CNF-0.8-18 [59] 40-115 PDVB [60] 8-15 Graphene-coated sponge [61] 54-165 HCMP-1 [62] 7-10 USTC-6@GO@sponge [63] 12-43
[0101] Currently, the creation of superhydrophobic surfaces has stimulated great interest for both fundamental research and practical applications. Given the bulk superhydrophobicity of COF-VF powders, it should be useful in conferring superhydrophobicity to an arbitrary surface to which it is applied. To test this concept, the COF-VF powder was sprayed onto adhesive tape and the resultant surface was seemingly impervious to water and concentrated aqueous acid or base. After application the droplets completely roll off the surface without wetting or contaminating the surface (
[0102] Apart from conferring the solid substrates with superhydrophobicity, it is also applicable to aqueous solutions to form liquid marbles, which are of potential benefit in microfluidic applications, and also permit the study of a drop in non-wetting situations. In particular, magnetic liquid marbles have recently attracted attention due to their magnetic responsive ability. To demonstrate this concept, we encapsulated an aqueous solution of Fe3O4 nanoparticles into COF powders. As schematically shown in
[0103] The spontaneous attachment of the nanoparticles at the liquid/air interface can be understood by the minimization of the free energy of the surface.
[0104] capability to be handled with a pair of tweezers without breaking and the liquid marble remained intact after being transferred onto a water surface in a Petri dish (
[0105] In summary, we have determined that pore surface modification of COFs serves as an excellent approach to improve applicability of these materials. This study demonstrated the successful impartment of a COF material with superhydrophobicity and its potential applications by integrating it with other substrates such as melamine foam and magnetic liquids. This proof-of-concept study is an important first step toward exploiting new capabilities for COF materials by combining them with superwettability. Fundamentally, it expands the superwettability control space that can be carried out within COFs, as an emerging class of porous crystalline materials, not just limited to 2D surfaces. This work highlights the opportunity of designing smart materials by taking advantage of the ability to synergistically integrate multiple functionalities into COFs. Considering the tunable synthesis of COFs and the modular nature of surface properties in conjunction with the compatibility of the resultant COF materials to integrate with a variety of substrates, our work therefore opens a new avenue for the task-specific application of COFs.
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Example 2
Integrating Superwettability Within Covalent Organic Frameworks for Functional Coating
Experimental Procedures
Materials
[0174] Commercially available reagents were purchased in high purity and used without purification. Solvents were purified according to standard laboratory methods.
Synthesis of CCF-VF
[0175] To the mixture of COF-V (100 mg), which was synthesized according to the literature,.sup.23 and a catalytic amount of azobisisobutyronitrile (AIBN), 10 v/v % 1H, 1H, 2H, 2H-perfluorodecanethiol trifluorotoluene solution (10 mL) was introduced. After being stirred at 60 C. for 2 h, the title product was isolated by filtration, washed with acetone, and dried under vacuum at 50 C.
Synthesis of COF-VF@Foam
[0176] Melamine foam (ca. 3 mg) was soaked in a mixture of 1,3,5-tris(4-aminophenyl)-benzene (4 mg) and 2,5-divinylterephthalaldehyde (3 mg) in anisole (4.75 mL) and phenethanol (0.25 mL) for 24 h. After that, 0.5 mL of 6 M aqueous acetic acid was added and the tube was flash frozen at 77 K, evacuated, and sealed. The reaction mixture was heated at 100 C. for 3 days and the resultant foam was washed thoroughly with acetone and dried under vacuum. The dried foam was then soaked in 10 v/v % 1H, 1H, 2H, 2H-perfluorodecanethiol trifluorotoluene solution (10 mL) with a catalytic amount of azobisisobutyronitrile (AIBN) and heated at 60 C. for 24 h. The title product was isolated, washed with acetone, and dried under vacuum at 50, The COF weight percent in the resultant COF-VF@foam is around 10 wt % calculated based on the mass increase after introducing the COF material. Note: To homogeneously integrate COF-V with melamine foam, we modified the COF-V synthesis conditions. Under these conditions, the system is homogeneous before heating, which is essential for the yielded COF-V crystals to uniformly wrap the foam fibers. The SEM image and XRD pattern of COF-V synthesized under the conditions aforementioned in the absence of melamine foam are shown in
Characterization
[0177] IR spectra were recorded on a Nicolet Impact 410 FTIR spectrometer. ICP-OES was performed on a Perkin-Elmer Elan DRC II Quadrupole. X-ray photoelectron spectroscopy (XPS) spectra were performed on a Thermo ESCALAB 250 with Al K irradiation at =90 for X-ray sources, and the binding energies were calibrated using the C1s peak at 284.9 eV. .sup.1H NMR spectra were recorded on a Bruker Avance-400 (400 MHz) spectrometer. Chemical shifts are expressed in ppm downfield from TMS at =0 ppm, and J values are given in Hz. .sup.13C and .sup.19F cross-polarization magic-angle spinning (CP-MAS) was recorded on a Varian infinity plus 400 spectrometer equipped with a magic-angle spin probe in a 4-mm ZrO.sub.2 rotor. Powder X-ray diffraction (PXRD) data were collected on a Bruker AXS D8 Advance A25 Powder X-ray diffractometer (40 kV, 40 mA) using Cu K (=1.5406 ) radiation. Varable temperatures X-ray diffraction patterns were recorded from 298 K to 673 K with a heating rate of 10 min.sup.1 under ambeint conditions. The gas adsorption isotherms were collected on a surface area analyzer, ASAP 2020. The N.sub.2 sorption isotherms were measured at 77 K using a liquid N2 bath. Scanning electron microscopy (SEM) images were collected using a Hitachi SU 1510. Photographs of water and organic compounds on the surface of the samples in the pressed pellet form were measured with SL200KB (USA KNO Industry, Co.), equipped with a charge-coupled device camera. Water adsorption and desorption isotherms were obtained via SMS Instruments DVS Advantage. The balance has a sensitivity of 0.1 mg. These isotherms were measured at 298 K by monitoring the weight change of the sample as a function of relative humidity of water. The relative humidity of water was stepped up from 0 to 98% with an increment of 10% in each step and then was stepped down to 0%. Real-time weight, temperature, and relative humidity were recorded. Toluene adsorption isotherms were measured via Micromeritics 3Flex. These isotherms were collected at 298 K by monitoring the volume change. TGA was carried out on a Q50 thermogravimetric analyzer under N.sub.2 atmosphere. High-angle-annular-dark-field (HAADF) scanning, STEM imaging, and energy dispersive X-ray spectroscopy (EDX) mapping were carried out by Titan ChemiSTEM operated at 200 kV.
Results And Discussion
Synthesis of superhydrophobic COF
[0178] To test the feasibility of pore channel engineering for controlling the wettability of COFs, a COF bearing the vinyl functionality synthesized from the condensation between 1,3,5-tris(4-aminophenyl)-benzene and 2,5-divinylterephthalaldehyde, which was developed by our group, was selected for proof of principle due to its excellent chemical stability, large pore size, and abundant high reactivity vinyl groups for potential chemical transformations (
Structural Characterization
[0179]
[0180] To characterize the crystalline structure of COF-VF, powder X-ray diffraction (PXRD) measurements were carried out. COF-VF exhibits an intense peak at 2.8 along with some relatively weak peaks at 4.9, 5.9, 7.5, and 24.9, which agree well with the pristine pattern of COF-V, thus revealing the retention of crystallinity and structural integrity after introducing perfluoroalkyl groups (
Examination of Superwettability Properties
[0181] To investigate the effect of perfluoroalkyl group incorporation on the wettability of the COF material, the water contact angles (CA) of the surface were measured. COF-VF exhibits a static water CA of about 167, thus revealing a superhydrophobic surface (superhydrophobic materials have a contact angle exceeding 150 for a water droplet,
Investigation of Chemical Shielding Effect
[0182] Given the importance of chemical stability for practical applications, the tolerance of COF-VF under a wide range of conditions was tested. Notably, after one week of treatment in 12 M HCl and 14 M NaOH at room temperature, as well as boiling water, COF-VF still retained its crystallinity and porosity (
Integration of the Superhydrophobic COF and Melamine Foam for Oil Recovery
[0183] By embracing the features of superhydrophobicity and superoleophilicity together with high porosity and chemical stability, COF-VF could be beneficial in mitigating environmental problems caused by the release of harmful organic compounds. However, COF-VF was synthesized as microcrystalline powders and therefore its applications in real-world separation may be affected by their poor processability and handling..sup.55 In addition, the limited pore volume of the COF material restricts the adsorption capacities. In this context, we were motivated to incorporate superhydrophobic COF coatings onto other substrates to add applicability. Of the various supports, melamine foams have several appealing features on account of their high chemical and mechanical stability, large void fractions, and unique structure which offers binding affinity for the growth and anchoring of COF microcrystals by - interaction and hydrogen bonding..sup.56 To increase the interaction between the melamine foam and the COF to realize the homogeneous distribution of the COF throughout the foam, a bottom-up synthetic pathway was employed for COF immobilization on the foam for the potential application in process-intensive systems. Monolithic melamine foam was submerged in a solution of the monomers and catalyst (acetic acid) for COF synthesis. Upon being heated at 100 C. for 3 days and then treated with 1H, 1H, 2H, 2H-perfluorodecanethiol, a homogeneous color change occurred on the foam from white to light yellow, suggesting the monolithic foam was coated and interpenetrated by the COF (
[0184] From the SEM images of the bare and COF-coated melamine foam (
TABLE-US-00002 TABLE 1 Absorption capacities of various materials for organic solvents and oils. Material* Weight gain (wt/wt) ZIF-8/CN foam.sup.[55] 0.36-0.58 Spongy graphene.sup.[56] 20-86 SMF-2D.sup.[57] 50-145 MTMS-DMDMS marshmallow-like gel.sup.[58] 6.2-16.sup. PDMS-coated CNF-0.8-18.sup.[59] 40-115 PDVB.sup.[60] 8-15 Graphene-coated sponge.sup.[61] 54-165 HCMP-1.sup.[62] 7-10 USTC-6@GO@sponge.sup.[63] 12-43 *These references are cited in the main text.
COF-VF as a Nanocoat for Various Substrates
[0185] Currently, the creation of a superhydrophobic surface has stimulated great interest for both fundamental research and practical applications..sup.51 Given the bulk superhydrophobicity of COF-VF powders, it should be useful in conferring superhydrophobicity to an arbitrary surface to which it is applied. To test this concept, the COF-VF powder was sprayed onto adhesive tape and the resultant surface was seemingly impervious to water and concentrated aqueous acid or base. After application the droplets completely roll off the surface without wetting or contaminating the surface. It is worth pointing out, our superhydrophobic layers encompass the entire thickness and they are able to display significant durability. When the top layer is damaged, the underlying structure becomes exposed and the surface remained superhydrophobic. This improves upon other methods developed for the fabrication of superhydrophobic surfaces based on the generation of roughness, which are easily destroyed when the surface is scratched or even pressed. To prove this statement and to highlight the importance of bulky superhydrophobicity of the material for the maintenance of long-term stability, we have compared the stability of the materials' hydrophobicity as a result of chemical composition and microstructure, as exemplified by COF-VF and nickel foam, respectively. It is shown that the superhydrophobicity of COF-VF was retained after exerting a pressure, while the hydrophobic nickel foam became hydrophilic, due to loss of roughness.
[0186] To further demonstrate the ultra-stability of superhydrophobicity originated from chemical modification, we physically mixed COF-V and 1H, 1H, 2H, 2H-perfluorodecanethiol at a mass ratio of 100/8 to keep the mixture (COF-V&F) with the same F amount as that in COF-VF. Contact angle test results revealed that an increased contact angle in comparison with COF-V was obtained, giving as high as 138. However, it is still below the range of superhydrophobicity, due in part to less homogeneity of F species relative to chemical grafting. More importantly, the increased hydrophobicity is not stable, and after being rinsed with organic solvents, such improvement was disappeared, as demonstrated by comparing the waterproof properties of coating onto adhesive tape before and after being soaked in acetone. The water droplets completely roll off the surface without wetting or contaminating the fresh-made surface, while water drops very easily stick on the rinsed surface.
[0187] Apart from conferring the solid substrates with superhydrophobicity, it is also applicable to aqueous solutions to form liquid marbles, which are of potential benefit in microfluidic applications, and also permit the study of a drop in a non-wetting situation..sup.66-68 In particular, magnetic liquid marbles have recently attracted extensive attention due to their magnet responsive ability..sup.69,70 To demonstrate this concept, we encapsulated an aqueous solution of Fe.sub.3O.sub.4 nanoparticles into COF powders. As schematically shown in
Conclusion
[0188] In summary, we have determined that pore surface modification of COFs serves as an excellent approach to improve applicability of these materials. This study demonstrated the successful impartment of a COF material with superhydrophobicity and its potential applications by integrating it with other substrates such as melamine foam and magnetic liquids. This proof-of-concept study is an important first step toward exploiting new capabilities for COF materials by combining them with superwettability. Fundamentally, it expands the superwettability control space that can be carried out within COFs, as an emerging class of porous crystalline materials, not just limited to 2D surfaces.
[0189] This work highlights the opportunity of designing smart materials by taking advantage of the ability to synergistically integrate multiple functionalities into COFs. In addition to sharing the attributes of general superhydrophobic surfaces, such as self-cleaning and waterproof, the surfaces created by the COFs are expected to possess other unique functions due to the intrinsic properties of COFs, which hold great promise in applications such as wearable microelectronic devices. For example, distinguishing from many other nonporous coatings, which provide a non-breathable layer, the pores of COFs are permeable to air, thus facilitating the release of generated heat by electronic devices as well as aiding in the comfort of functional garments. Considering the tunable synthesis of COFs and the modular nature of surface properties in conjunction with the compatibility of the resultant COF materials to integrate with a variety of substrates, our work therefore opens a new avenue for the task-specific application of COFs.
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