Gas sensor and gas sensor array
10830723 ยท 2020-11-10
Assignee
Inventors
Cpc classification
H01L31/035227
ELECTRICITY
International classification
G01N27/12
PHYSICS
H01L31/0352
ELECTRICITY
G01N33/00
PHYSICS
Abstract
A gas sensor containing counter electrodes and a semiconductor nanowire 4 disposed between the counter electrodes 2, 3, wherein the semiconductor nanowire 4 is in a state where light can be irradiated, which sensor measures changes in the electric current associated with adsorption of a gas to the semiconductor nanowire 4, wherein the electric current is generated by irradiation of light on the semiconductor nanowire with a voltage applied to the counter electrodes 2, 3.
Claims
1. A gas sensor comprising counter electrodes and a selenium nanowire disposed between the counter electrodes, which sensor shows a change in a photoelectric current I.sub.ph associated with adsorption of a gas to the selenium nanowire, wherein the photoelectric current I.sub.ph is generated by irradiation of light on the selenium nanowire with a voltage applied to the counter electrodes, wherein the selenium nanowire is in a state where light can be irradiated thereon, and wherein each of the counter electrodes has an inner surface, and an insulating layer is provided on the inner surface of one of the counter electrodes.
2. The gas sensor according to claim 1, wherein respective wires in the selenium nanowire are bonded with a transparent insulating resin binder.
3. The gas sensor according to claim 1, wherein at least one of the counter electrodes is a transparent electrode.
4. The gas sensor according to claim 3, wherein the transparent electrode has an inner surface, and the transparent electrode comprises a transparent insulating layer, as the insulating layer, provided on the inner surface thereof.
5. The gas sensor according to claim 3, wherein one of the counter electrodes is a transparent electrode and the insulating layer is provided on the inner surface of the transparent electrode, and the other counter electrode comprises a conductive layer provided on the inner surface of the other counter electrode.
6. The gas sensor according to claim 3, wherein the at least one transparent electrode has an outside surface, the selenium wire has an energy near a bandgap of the selenium wire, and the gas sensor has a light source arranged to irradiate light on the outside surface of the transparent electrode that emits light with energy which is not less than the energy near the bandgap of the selenium nanowire.
7. The gas sensor according to claim 1, wherein a conductive layer is provided on the inner surface of the other counter electrode.
8. The gas sensor according to claim 1, wherein the change in the electric current is a change in the electric current intensity.
9. The gas sensor according to claim 1, wherein the counter electrodes applied with a voltage have an electric field intensity (absolute value) of 3-34 V/mm.
10. A gas sensor comprising counter electrodes and a selenium nanowire disposed between the counter electrodes, which sensor shows a change in a photoelectric current I.sub.ph associated with adsorption of a gas to the selenium nanowire, wherein the photoelectric current I.sub.ph is generated by irradiation of light on the selenium nanowire with a voltage applied to the counter electrodes, wherein the selenium nanowire is in a state where light can be irradiated thereon, wherein the distal ends of two conductor wires face each other and the distal ends of the two conductor wires form the counter electrodes, and the selenium nanowires are disposed between the tips of the two conductor wires, and wherein an insulating layer is provided on the tip of one of the two conductor wires.
11. The gas sensor according to claim 10, wherein the selenium wire has an energy near a bandgap of the selenium wire, and the tips of the two conductor wires are led to face each other at a predetermined portion of a transparent insulating member containing a light source that emits light having energy which is not less than the energy near the bandgap of the selenium nanowire.
12. A gas sensor array comprising a plurality of gas sensors, which are arranged along a gas flow direction of a gas flow path through which a gas to be detected flows, wherein each of the plurality of gas sensors comprises counter electrodes and a selenium nanowire disposed between the counter electrodes, which sensors show a change in a photoelectric current I.sub.ph associated with adsorption of a gas to the selenium nanowire, wherein the photoelectric current I.sub.ph is generated by irradiation of light on the selenium nanowire with a voltage applied to the counter electrodes, wherein the selenium nanowire is in a state where light can be irradiated thereon, and wherein each of the counter electrodes has an inner surface, and an insulating layer is provided on the inner surface of one of the counter electrodes.
13. The gas sensor array according to claim 12, comprising a single electrode arranged such that its axis is parallel to the gas flow direction of the gas flow path through which the gas to be detected flows, wherein the single electrode is a common electrode used as one of two opposing electrodes of individual gas sensors in the plurality of gas sensors.
14. The gas sensor array according to claim 13, wherein the single electrode is a transparent electrode.
15. The gas sensor array according to claim 12, wherein the gas to be detected that flows in the gas flow path comes into contact, under a constant voltage, with selenium nanowires of plural gas sensors to generate time-change spectrum of photoelectric current intensity in each gas sensor, and a delay time between different sensors is detected.
16. A gas analysis system comprising the gas sensor array according to claim 12, and a calculation part for specifying a gas type, specifying a component ratio of a mixed gas or specifying gas components of a mixed gas, which is based on comparison results of an electric output value based on a change in photoelectric current that occurs in each gas sensor when a gas to be detected is flown in a gas flow path while applying a constant voltage to plural gas sensors in the gas sensor array, and numerical values preserved in a database.
17. The gas sensor according to claim 1, wherein the gas sensor has a ratio {(photoelectric current I.sub.ph+base current I.sub.b)/base current I.sub.b} of 1.5-70, wherein the base current I.sub.b is an electric current that flows without irradiating light on the selenium nanowire with a voltage applied to the counter electrodes.
18. The gas sensor according to claim 17, wherein the ratio {(photoelectric current I.sub.ph+base current I.sub.b)/base current I.sub.b} is 1.8-10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(29) In the gas sensor of the present invention, a semiconductor nanowire is disposed between counter electrodes (i.e., two opposing electrodes), and measures changes in the electric current associated with adsorption of a gas to the semiconductor nanowire, wherein the electric current is generated by irradiation of light on the semiconductor nanowire with a voltage applied to the counter electrodes.
(30) In the present specification, on the basis of the gap between the counter electrodes of the gas sensor, the side heading toward the gap is referred to as inside and the side leaving away from the gap as outside. Also, the opposing face of the electrode in the counter electrodes is referred to as the inner face of the electrode and the face leaving away from the opposing face is referred to as the outer face of the electrode. Unless otherwise specified, the counter electrodes means parallel flat opposing electrodes.
(31) The semiconductor nanowires arranged between the opposing electrodes only need to be in a state where light can be irradiated, and the structure of the sensor therefor is not particularly limited. As a typical example, a configuration in which at least one electrode of the counter electrodes is a transparent electrode, and light passing through the transparent electrode is irradiated on the semiconductor nanowire can be mentioned. This configuration is preferable since light irradiation on the semiconductor nanowires is efficiently and uniformly performed. In addition, when both the counter electrodes are opaque electrodes, a configuration in which light is irradiated from the side of the counter electrodes onto the semiconductor nanowires disposed between the counter electrodes can be mentioned. When at least one electrode of the counter electrodes is a transparent electrode, a configuration in which light passing through the transparent electrode is irradiated onto the semiconductor nanowires, and a configuration in which light is irradiated from the side of the counter electrodes onto the semiconductor nanowires may be used in combination.
(32) When a photoelectric current that flows when light is irradiated on a semiconductor nanowire arranged between counter electrodes is buried in a dark current that flows without irradiating light in the semiconductor nanowire (hereinafter to be also referred to as base current), it becomes difficult to measure changes in the photoelectric current associated with adsorption of gas to the semiconductor nanowire. Therefore, in the gas sensor of the present invention, it is important to secure flow of a photoelectric current sufficiently larger than the base current, and a sensor constitution in which the ratio of the measured electric current value by the light irradiation (I.sub.ph+I.sub.b) and the base current value (I.sub.b), ((I.sub.ph+I.sub.b)/I.sub.b), is 1.570 (preferably 1.8-10) is preferably adopted.
(33) In addition, the electric field intensity E between the counter electrodes influences the sensitivity of the sensor. That is, when the voltage applied to the counter electrodes is high (the electric field intensity E between the counter electrodes is large), while the photoelectric current flows more in the semiconductor nanowire, carriers responsible for the electric current (photoelectric current carriers) cannot be captured efficiently by dipoles that the gas has, since the speed of the carrier is high (that is, photoelectric current carrier near the surface cannot efficiently encounter and be neutralized by electrons (positive holes) injected from the gas). The sensitivity of the sensor is determined by the ratio of photocarriers captured by the electrons (positive holes) injected from the gas. Even if a large amount of photoelectric current flows, the capture efficiency of the photocarrier deteriorates and the sensitivity (S value) of the sensor decreases due to the influence of an increase in the electric field intensity E. Therefore, as is clear from the experimental examples described later, it is important in the gas sensor of the present invention to optimize the electric field intensity E between the counter electrodes from the aspect of sensitivity, and a sensor constitution in which the electric field intensity E between the counter electrodes is 3-34 V/mm (preferably 6-20 V/mm) in absolute value is preferably adopted.
(34) [Semiconductor Nanowire]
(35) In the gas sensor of the present invention, the semiconductor nanowires may be P-type semiconductor nanowires or N-type semiconductor nanowires. Specifically, nanowires such as selenium, tellurium, ZnO, ZnInO, In.sub.2O.sub.3, SiO.sub.2, Ga.sub.2O.sub.3, Ge, Si and the like can be mentioned. Of these, selenium nanowire (hereinafter to be also abbreviated as SeNW) is preferable since electrons (positive holes) are injected from gas molecules at room temperature without particularly heating and by adsorption of not only inorganic gas but also organic gas. Furthermore, the form of the semiconductor nanowire is not particularly limited. Generally, the nanowire refers to a short fiber. However, the nanowire in the present invention is a concept including short fiber, long filament (nanofiber), hollow fiber (nanotube), short columnar fiber (nanorod), tabular fiber (nanobelt) and a mixture of two or more kinds of these.
(36) Of these, the semiconductor nanowire is preferably a short fiber nano wire from the aspects of handling, gas adsorption performance, gas desorption performance and the like. While the thickness (diameter) of the semiconductor nanowire is not particularly limited, the average diameter is generally preferably 10 to 600 nm, more preferably 250 to 450 nm. Here, the average diameter is the maximum peak value in the diameter distribution of a plurality of samples (number of samples: 50) measured using NI Vision Assistant (software manufactured by National Instruments Corporation) attached to LabVIEW (Laboratory Virtual Instrumentation Engineering Workbench) in the scanning electron microscope (SEM).
(37) In the present invention, one or more kinds of semiconductor nanowires can be used. In the present invention, the most preferable embodiment of the semiconductor nanowire is a short fiber selenium nanowire.
(38) [Counter Electrodes]
(39) For example, gold, silver, copper, aluminum, nickel, ITO (indium tin oxide), tin, chromium, and the like are used for respective electrodes constituting the counter electrodes. While the work function of the semiconductor nanowire is larger than that of the electrode materials, when an electrode material having a work function closer to that of the semiconductor nanowire is used, the ratio of the photoelectric current value to the base current value I.sub.ph/I.sub.b tends to be larger. When the semiconductor nanowire is, for example, SeNW, the inner surface of at least one electrode of the counter electrodes is composed of gold in one of the preferable embodiments.
(40) Each electrode constituting the counter electrodes may have a single layer structure or a multi-layer structure. While the thickness of the electrode (total thickness in the case of multi-layer structure) is not particularly limited, it is generally about 100-300 m. Also, the flat plane area of the electrode is not particularly limited, and it is generally selected from the range of 0.1-0.6 mm.sup.2. The flat plane area of the common electrode in an array type gas sensor to be described in detail later (common electrode for a plurality of gas sensors constituting an array) is selected from the range of preferably 0.4-10 mm.sup.2.
(41) The amount of semiconductor nanowires present per unit volume on the electrodes between the counter electrodes is preferably not less than 0.4 mg/mm.sup.3, more preferably not less than 1.0 mg/mm.sup.3, from the aspects of electric conduction between the semiconductor nanowires and the like. It is also preferably not more than 4.8 mg/mm.sup.3, more preferably not more than 3.0 mg/mm.sup.3, from the aspects of gas contact efficiency with the semiconductor nanowires.
(42) [Light Emitting Means (Light Source)]
(43) To generate a photoelectric current in a semiconductor nanowire, light having energy which is not less than the energy near the bandgap of the semiconductor nanowire (that is, light having energy which is not less than the energy near the bandgap of the semiconductor nanowire) is irradiated on the semiconductor nanowire. Examples of light emitting means for emitting such light include halogen lamp, laser diode (LD), light emitting diode (LED), electroluminescence device (EL), and the like. In the gas sensor, such light emitting means is not necessarily integrated with a sensor part (counter electrode and a semiconductor nanowire arranged therebetween), and a structure in which the light emitted by the light emitting means can reach the semiconductor nanowire between the counter electrodes suffices. Furthermore, the light emitted by such light emitting means may not be used, and a structure in which natural light can reach the semiconductor nanowire between the counter electrodes may be employed.
(44) As used herein, near the bandgap of the semiconductor nanowire means that the energy capable of generating a photoelectric current by light absorption of the semiconductor nanowire, that is, a light process including thermal excitation into a conduction band to be a photoconductive current via an impurity level, an exciton level and the like in the semiconductor band gap are also included.
(45) While the irradiation intensity of light on the semiconductor nanowire is not particularly limited, selection of light emitting means, operating conditions of light emitting means, distance between light emitting means and semiconductor nanowires, and the like are preferably adjusted such that the irradiation intensity of light on the semiconductor nanowire is generally not less than 0.05 mW, preferably not less than 0.2 mW, more preferably not less than 1 mW, further preferably not less than 2 mW. While the upper limit of the irradiation intensity of light on the semiconductor nanowire is not particularly limited, not more than 5 mW is preferable, and not more than 2.5 mW is more preferable.
(46) [Measurement Target Gas]
(47) For the gas sensor of the present invention, any gas can be a measurement target as long as it adsorbs to semiconductor nanowires and injects electrons (positive holes) it has into the semiconductor nanowires. Examples of the organic gas include methane, ethane, n-butane, isobutane, 2,2-dimethylbutane, 2,3-dimethylbutane, n-pentane, 2-methylpentane, 2,4-dimethylpentane, n-hexane, 3-methylhexane, n-heptane, 3-methylheptane, nonane, decane, undecane, methylcyclopentane, cyclohexane, methylcyclohexane, ethylcyclohexane, bicyclohexyl, propylene, cis-2-butene, trans-2-butene, 2-methyl-2-butene, 2-methyl-1-butene, 1,3-butadiene, isoprene, cis-2-pentene, trans-2-pentene, 1-heptene, dipentene, benzene, toluene, xylene, 1,3,5-trimethylbenzene, ethylbenzene, cumene, styrene, naphthalene, tetralin, chloromethane, dichloromethane, chloroform, methyl bromide, chloroethane, 1,2-dichloroethane, trichloroethane, trichloroethylene, tetrachloroethylene, tetrafluoroethylene, vinyl chloride, 1,1-dichloroethylene, n-propylbromide, 1,2-dichloropropane, allyl chloride, chlorobenzene, o-dichlorobenzene, methanol, ethanol, isopropanol, n-butanol, isobutanol, ethylene glycol, benzyl alcohol, phenol, methylmercaptan, ethylmercaptan, ethylene glycol monomethylether, ethylcellosolve, isopropylcellosolve, butylcellosolve, propylene glycol monomethylether, propylene oxide, ethylene oxide, epichlorohydrin, tetrahydrofuran, 1,4-dioxane, formic acid methyl, ethyl acetate, trifluoroethyl acetate, propyl acetate, butyl acetate, vinyl acetate, methyl Cellosolve acetate, ethyl Cellosolve acetate, propylene glycol monomethyl ether acetate, propionic acid, acrylic acid, methyl acrylate, methyl methacrylate, acetone, methyl ethyl ketone, methyl isopropyl ketone, methyl isobutyl ketone, methyl n-butyl ketone, methyl amyl ketone, cyclopentanone, cyclohexanone, isophorone, dimethyl sulfoxide, trimethylamine, triethylamine, cyclohexylamine, pyridine, piperidine, formaldehyde, acetaldehyde, acetonitrile, acrylonitrile, N,N-dimethylformamide, N-methyl-2-pyrrolidone, trifluoromethyl propyl ketone and the like. Examples of the inorganic gas include carbon dioxide, carbon monoxide, nitric oxide, nitric dioxide, carbon disulfide, ammonia and the like.
(48) A specific constitution example of the gas sensor is explained below.
(49) 1. Light Transmission Electrode Type Gas Sensor
(50)
(51) Electrode 2 which is one of the counter electrodes is a transparent electrode (e.g., ITO etc.) 9, and the other electrode 3 of the counter electrodes is an opaque electrode with a laminate structure of gold thin film layer 21/copper layer 22.
(52) While the layer thickness of the gold thin film layer 21 is not particularly limited, it is preferably about 3.8-4.0 m and, while the layer thickness of the transparent electrode 9 is not particularly limited, it is preferably about 25-280 nm.
(53) Electrode 3 can be obtained, for example, by forming a gold thin film on the surface of a copper foil by sputtering, vapor deposition, plating and the like. The close adhesiveness of the gold plating film to the copper foil can be enhanced by performing gold plating after NiP alloy plating on the surface of the copper foil.
(54) As transparent insulating substrate 8, for example, glass plate, transparent plastic plate and the like can be used.
(55) While base 1 is not particularly limited as long as it is an insulating material, for example, curable resins such as epoxy resin, polyimide resin, phenol resin and the like, a composite of a curable resin and a glass fiber and the like can be mentioned.
(56) In semiconductor nanowire 4, individual wires may be bonded to each other with a transparent resin binder such as PMMA (polymethyl methacrylate), polyvinyl alcohol (PVA) and the like to prevent scattering of wires and maintenance of an aggregation state of the wires. When bonded, the transparent resin binder not only provides the effects of preventing scattering of the wires and maintaining the aggregation state of the wires, but also shows an action to decrease base current (I.sub.b) by functioning as an insulator or a current barrier between wires.
(57) In the gap between the counter electrodes 2 and 3, the amount ratio between the semiconductor nanowire and the transparent resin binder (semiconductor nanowire/transparent resin binder) in a volume ratio is preferably not less than 100/7 and more preferably not less than 100/10 from the aspects of prevention of scattering of the semiconductor nanowires and maintenance of the aggregation state, and the role as an insulator or electric current barrier between wires, and preferably not more than 100/20 and more preferably not more than 100/15 from the aspects of gas contact property with wires.
(58) The gas sensor of the first example has a constitution in which light is irradiated to the semiconductor nanowire through the transparent insulating substrate 8 and the transparent electrode 9, and light is also introduced into the gap between the counter electrodes 2 and 3 on the side portions of the counter electrodes 2 and 3.
(59) In this gas sensor, preferred ranges of the sizes and electric conditions of each part of the sensor that enable measurement of changes in the photoelectric current and optimize electric field intensity between counter electrodes are as follows.
(60) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.1-0.5 mm.sup.2)
(61) (2) distance between electrodes of counter electrodes: 0.01-0.30 mm (preferably 0.02-0.07 mm)
(62) (3) voltage applied to counter electrodes: about 100 to +100 V (preferably about 8 to 0.5 V, about +0.5 to +10 V)
(63) In the gas sensor of the first example, since the main carriers contributing to photoconduction are positive holes, the photoelectric current decreases when the semiconductor nanowires come into contact with the electron supply type gas, and the photoelectric current increases on contact with hole supply type gas.
(64) A performance example of the gas sensor of the first example of such light-transmissive electrode type gas sensor is shown below and gas detection in the gas sensor of the present invention is explained.
(65) In
(66) In
(67) From
(68) As described above, in the gas sensor of the present invention, when the gas contacts the semiconductor nanowire, the photoelectric current value (electric current intensity ratio of photoelectric current value I.sub.P and photoelectric current value I.sub.P0 before contact with gas (I.sub.P/I.sub.P0)) changes along with the adsorption of the gas to the semiconductor nanowire. Therefore, by measuring the change in the photoelectric current value (electric current intensity ratio of photoelectric current value I.sub.P and photoelectric current value I.sub.P0 before contact with gas (I.sub.P/I.sub.P0)), Gas can be detected.
(69)
(70) In
(71) From
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(73) This Figure shows that, even when light of energy in the vicinity of the bandgap near (around 1.6 eV) of SeNW is irradiated to SeNW, it functions as a sensor, and moreover, the sensor sensitivity S becomes about three times higher than irradiation of light with energy not less than the band gap. This is considered to be because the light of energy in the vicinity of the bandgap can enter into the inside of the crystal of the semiconductor nanowire.
(74) As described above, in the gas sensor of the present invention, it is also possible to identify the type of gas from the difference in the level of change, that is, sensor sensitivity S, by measuring the changes in the current value I.sub.P of the photoelectric current.
(75) In
(76) It can be seen from
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(78) In this sensor, since the light source (LED) is disposed in the vicinity of the semiconductor nanowire 4, attenuation of the intensity of the excitation light up to the arrival at the semiconductor nanowire 4 is small and the semiconductor nanowire 4 can be excited efficiently.
(79)
(80) In the Figure, the same symbols as in
(81) As the transparent insulating layer 12, for example, PMMA layer, mica layer and the like are used. The thickness of the transparent insulating layer 12 is generally 0.1-3.0 m (preferably 0.4-2.0 m). The conductive layer 11 preferably has an impedance per square inch of about 0-50, and preferably has adhesiveness (that is, adhesive conductive layer). The thickness is preferably about 0.05-0.25 mm. Specific examples of the adhesive conductive layer include a carbon tape (double-sided pressure-sensitive adhesive tape containing carbon powder as conductive filler). Since the conductive layer 11 is an adhesive conductive layer, not only conductiveness but also prevention of the scattering of the semiconductor nanowires and maintenance of an aggregation state of the wires can be achieved.
(82) In this gas sensor, the current flowing between the electrode 2 (transparent electrode 9) and the electrode 3 (copper electrode 22) is hindered by the transparent insulating layer 12. Therefore, the optimum amount of electric current of the photoelectric current and the base current (I.sub.b) can be secured by forming a conductive layer 11 which promotes a dramatic improvement in the conduction efficiency relative to the semiconductor nanowire. When the transparent insulating layer 12 is absent and only the conductive layer 11 is used, such optimization cannot be achieved and the photoelectric current (I.sub.ph) is buried in the base current (I.sub.b). When both the transparent insulating layer 12 and the conductive layer 11 are used, only the electric field by the electrode 2 and the electrode 3 can be effectively applied to the optical carrier generated by light irradiation on the semiconductor nanowire. Thus, the photoelectric current generated in the semiconductor nanowire by light irradiation can be efficiently captured into the electrode 3 side by the conductive layer 11.
(83) When the electrode 2 (transparent electrode 9) is positive relative to the electrode 3 (copper electrode 22), fluctuation of the measured electric current can be reduced by making the electric current to the ammeter an electric current in only one direction by placing a diode between the ammeter 6 and the electrode 3 (copper electrode 22).
(84) In the gas sensor of the first example free of the conductive layer 11 (
(85) In this gas sensor (
(86) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.1-0.5 mm.sup.2)
(87) (2) distance between electrodes of counter electrodes: 0.01-0.5 mm (preferably 0.08-0.3 mm)
(88) (3) voltage applied to counter electrodes: about 10 to +10 V (preferably about 8 to 0.5 V, about +0.5 to +10 V)
(89)
(90) In this gas sensor (
(91) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.1-0.5 mm)
(92) (2) distance between electrodes of counter electrodes: 0.01-0.5 mm (preferably 0.08-0.3 mm)
(93) (3) voltage applied to counter electrodes: about 10 to +10 V (preferably about 8 to 0.5 V, about +0.5 to +10 V)
(94) A performance example of this gas sensor is shown.
(95) Overlap area of counter electrodes: 0.50.5 mm.sup.2, thickness of transparent insulating layer: 1.66 m, semiconductor nanowire: SeNW (2 mg/mm.sup.3), distance between the electrodes of counter electrodes: 0.146 mm, application voltage: 2.5 V, and light excitation intensity by LED (Avago HLMP-C115, 637 nm): 3.1 mW were set, and SeNW was photoexcited to generate photoelectric current, and ethanol gas was brought into contact with SeNW. The ethanol gas was supplied by setting the tip of a cotton swab impregnated with ethanol at a position 1 mm away from the gas sensor.
(96) It is clear that the gas response speed is fast as compared to the change in the electric current intensity ratio of photoelectric current value I.sub.P and photoelectric current value before contact with the gas I.sub.P0 (I.sub.P/I.sub.P0) in the wire electrode type gas sensor described below (
(97)
(98) In this gas sensor, preferred ranges of the sizes and electric conditions of each part of the sensor that enable measurement of changes in the photoelectric current and optimize electric field intensity between counter electrodes are as follows.
(99) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.1-0.5 mm.sup.2)
(100) (2) distance between electrodes of counter electrodes: 0.01-0.5 mm (preferably 0.08-0.3 mm)
(101) (3) voltage applied to counter electrodes: about 10 to +10 V (preferably about 8 to 0.5 V, about +0.5 to +10 V)
(102) A performance example of this gas sensor is shown.
(103) Overlap area of counter electrodes: 0.50.5 mm.sup.2, thickness of transparent insulating layer: 0.30 m, semiconductor nanowire: SeNW (2 mg/mm.sup.3), distance between the electrodes of counter electrodes: 0.091 mm, application voltage: 1.0 V, light source: laser pointer (manufactured by Sakura Crepes Co., Ltd., RX-4, 1 mW type, wavelength: 649 nm, photon energy (E.sub.ph): 1.91 eV) were set, and SeNW was irradiated at an irradiation intensity of 0.75 mW to photoexcite SeNW to generate photoelectric current, and ethanol gas was brought into contact with SeNW. The ethanol gas was supplied by setting the tip of a cotton swab impregnated with ethanol at a position 1 mm away from the gas sensor.
(104) In the present invention, the light-transmissive electrode type gas sensor can have a constitution of the gas sensor of the first example (
(105) 2. Light Impermeable Electrode Type Gas Sensor
(106) In the light impermeable electrode type gas sensor, light is irradiated on the semiconductor nanowire from the gap between the side portions of the counter electrodes.
(107)
(108) In this gas sensor, preferred ranges of the sizes and electric conditions of each part of the sensor that enable measurement of changes in the photoelectric current and optimize electric field intensity between counter electrodes are as follows.
(109) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.1-0.5 mm.sup.2)
(110) (2) distance between electrodes of counter electrodes: 0.01-0.50 mm (preferably 0.02-0.07 mm)
(111) (3) voltage applied to counter electrodes: about 100 to +100 V (preferably about 8 to 0.5 V, about +0.5 to +10 V)
(112)
(113) As the insulating layer 10, a polymer layer made of acrylic resin such as PMMA and the like, fluororesin such as polyester, polypropylene, polycarbonate, polystyrene, Teflon, and the like, and a ceramic layer made of mica, alumina (Al.sub.2O.sub.3), tantalum oxide, titanium oxide, barium titanate, strontium titanate and the like can be mentioned. Of these, PMMA and mica are preferable since they are transparent to the visible light. The thickness of the insulating layer 10 is preferably about 0.1-3.0 m. Particularly, in the case of PMMA layer, the layer thickness is preferably not less than 150 nm, more preferably not less than 260 nm, from the aspects of the insulation performance and, to facilitate passage of the leakage electric current to some extent, it is preferably not more than 1000 nm, more preferably not more than 500 nm.
(114) As the conductive layer 11, those similar to the conductive layer 11 in the gas sensor of the third example of the light-transmissive electrode type gas sensor (
(115) In the gas sensor of the second example, the conduction efficiency of the semiconductor nanowire 4 is dramatically improved by the conductive layer 11, and the base current (I.sub.b) is increased. Since the photoelectric current (I.sub.ph) is buried in the base current (I.sub.b) as it is, the insulating layer 10 is formed on the electrode opposite to the electrode provided with the conductive layer 11.
(116) In this gas sensor, preferred ranges of the sizes and electric conditions of each part of the sensor that enable measurement of changes in the photoelectric current and optimize electric field intensity between counter electrodes are as follows.
(117) (1) overlap area of counter electrodes (area where opposing surfaces actually overlap): 0.1-0.8 mm.sup.2 (preferably 0.15-0.35 mm.sup.2)
(118) (2) distance between electrodes of counter electrodes: 0.05-0.30 mm (preferably 0.12-0.26 mm)
(119) (3) voltage applied to counter electrodes: about 100 to +100 V (preferably about 10 to +10 V)
(120) 3. Wire Electrode Type Gas Sensor
(121)
(122) In the wire electrode type gas sensor of
(123) In this gas sensor, preferred ranges of the sizes and electric conditions of each part of the sensor that enable measurement of changes in the photoelectric current and optimize electric field intensity between counter electrodes are as follows.
(124) (1) distance between the opposing tips of two conductor wires: about 0.1-0.5 mm (preferably about 0.2-0.4 mm)
(125) (2) voltage applied to two conductor wires: about 10 to +10 V (preferably about 2 to 5 V, about +2 to 5 V)
(126) A performance example of this wire electrode type gas sensor is shown below.
(127) Using a roll wire for wire wrapping (cord outer diameter 0.9 mm, cord copper wire diameter (diameter) 0.6 mm, manufactured by Ebrene Co., Ltd.) as two conductor wires 15 and 16, and setting the distance between the opposing tips of two conductor wires 15 and 16 to 0.35 mm, 20 g of SeNW was placed between the opposing tips, an applied voltage of 4.0 V is applied to the two conductor wires 15 and 16, LED (Avago HLMP-C115, 637 nm) chip was operated with voltage (V.sub.LED) 1.9 V with a dry cell, SeNW was irradiated with light from the LED chip at an irradiation intensity of 3.1 mW to photoexcite SeNW to generate photoelectric current, and ethanol gas (mixed gas of ethanol and air with an ethanol concentration of 9058 ppm, flow speed 0.2 L/min) was brought into contact with SeNW.
(128) From the results of
(129) In a wire electrode type gas sensor, for example, a gas sensor can be constructed extremely easily by guiding two conductor wires such that their tip ends are opposed at a predetermined portion of a transparent insulating member (e.g., sealing resin of LED chip) containing a light source that emits light with energy not less than the vicinity of the bandgap of a semiconductor nanowire, and connecting the two conductor wires to a power supply.
(130) 4. Gas Sensor Array
(131) Gas sensor array is a gas sensor array in which a plurality of the gas sensors of the present invention described above are arranged along the gas flow direction of the gas flow path.
(132) The gas sensor array can be handled as a single device by providing a plurality of gas sensors and a gas flow path, through which the gas to be detected flows, on a single substrate.
(133)
(134) A band-like glass plate extending in the second width direction is incorporated in the rectangular base 1 at substantial center in the first width direction, a first electrode 18 made of a band-like transparent electrode (e.g., ITO electrode) is formed on the surface of the glass plate 17, and a semiconductor nanowire 4 is disposed thereon. To prevent scattering of the wire and maintain the aggregate state of the wire, individual wires in the semiconductor nanowire 4 are bonded with a transparent resin binder such as PMMA (polymethyl methacrylate) and the like. Insulating wall portions 19A and 19B are disposed on both sides of the laminated structure of the first electrode 18/semiconductor nanowire 4, a gas flow path 30 is formed between the laminated structure of the first electrode 18/semiconductor nanowire 4 and the insulating wall portions 19A, 19B, and a plurality of narrow second electrodes 20 (e.g., copper electrode with gold plating on the surface on the semiconductor nanowire side) are arranged to extend from above the insulating wall portions 19A and 19B to the semiconductor nanowire 4 on the first electrode 18. Light from a light source (not shown) such as LED and the like is radiated on the semiconductor nanowire 4 through the glass plate 17 and the first electrode 18. In the Figure, reference numeral 31 is a cover for insulating between electrodes in a plurality of second electrodes 20 and closing up the upper part of the gas flow path 30, and reference numeral 30A is a gas inlet.
(135) A sensor portion (gas sensor) is formed between the first electrode 18 and each of the electrodes of the plurality of second electrodes 20, and the number of the second electrodes 20 is the number of the sensor portions (gas sensors). That is, the first electrode 18 made of a band-like transparent electrode is a common electrode to be used as one electrode of the two opposed electrodes of each gas sensor of the plurality of gas sensors.
(136) A circuit including a power source 5 and an ammeter 6 is formed for each sensor portion (gas sensor), and gas G is flown from the gas inlet 30A at one end of the gas flow path 30 to the gas flow path 30, and changes in photoelectric current caused by the contact of the gas with the semiconductor nanowire 4 is measured by each sensor portion (gas sensor).
(137) In
(138) The size of the rectangular base 1 is, for example, first width: 14.0 mmsecond width: 12.0 mm, width of band-like glass plate is, for example, 1.0 mm, electrode width of the first electrode 18 composed of band-like transparent electrodes is, for example, 1.0 mm, and the amount of the semiconductor nanowire on the first electrode 18 per unit area is, for example, 13-50 g/mm.sup.2. In the second electrode 20, for example, electrode width is 0.1-0.2 mm, and distance between adjacent electrodes is 0.2-0.1 mm.
(139) A performance example of this gas sensor array is shown below.
(140) A gas sensor array having the constitution shown in
(141) The gas sensor nearest to the gas introduction port was set to be the first gas sensor (det 1), and the remaining 15 gas sensors were numbered in the order of an increasing clearance from the first gas sensor (det 1).
(142) LED (Avago HLMP-C115, 637 nm) chip was operated at a voltage (V.sub.LED) of 1.8 V with a stabilized power supply, and light from the LED chip was irradiated on SeNW at an irradiation intensity of 1.6 mW to photoexcite the SeNW to generate a photoelectric current.
(143) The photoelectric current value of every gas sensor (any i.sup.th gas sensor (det i)) was measured under a constant voltage (30V) by a GPIB (General Purpose Interface Bus)-controlled digital multi meter (ADCMT 7461A), and the measurement data was constituted to be incorporated into a personal computer. GPIB control used was formed by a LabVIEW software manufactured by National Instrument. The minimum time decomposition ability was 0.05 sec. Data analysis was performed by Excell or Igor software.
(144) The gas was developed by setting the tip of a cotton swab impregnated with an organic solvent at 1 mm from the gas sensor located most closely (the first gas sensor) to the gas introduction port into the gas flow path of the gas sensor array produced above.
(145) For gas flow measurement, an organic solvent was injected with a syringe into a Tedlar Bag, diluted by injecting air, extracted from the bag by using a mini pump (MP-30N manufactured by SHIBATA SCIENTIFIC TECHNOLOGY LTD.), and blown at an optional flow speed from 1 mm from a gas sensor located most closely (the first gas sensor) to the gas introduction port into the gas flow path of the gas sensor array produced in the above-mentioned Example.
(146) Examples of the measurement data obtained by performing the above operations are shown in
(147)
(148)
(149) In the gas sensor array (gas sensor array) of the present invention, the electric output values (delay time, peak time, spectrum shape etc.) based on the time-change spectrum of photoelectric current value (electric current intensity ratio of photoelectric current value I.sub.P and photoelectric current value before contact with the gas I.sub.P0 (I.sub.P/I.sub.P0) [I.sub.P=I.sub.ph+I.sub.b]) that occurs in each gas sensor show specific values for each gas, when the gas to be analyzed is flown in a gas flow path while applying a constant voltage to plural gas sensors. Therefore, an automatic gas analysis system can be constituted by forming a gas detection map of each gas in advance, which correlates such values with the property values of the gas, as a database, and additionally setting a calculation part that specifies gas type, component ratio of a mixed gas or gas component of a mixed gas by utilizing the database, on a gas sensor array.
(150) One embodiment of the determination method of the gas type, component ratio of the mixed gas and the like by an automatic measurement program for an automatic gas analysis system is shown below.
(151) [I] Determination of Reaction Start Time of Each Sensor by Contact with Gas in Gas Sensor Array, and Measurement of Gas Type and Mixed Gas Component Ratio and the Like
(152) 1. Determination of Initial Photoelectric Current Value I.sub.0 Before Contact with Gas:
(153) To reduce time variation due to the noise of the photoelectric current that flows in the k.sup.th sensor det k before contact with a gas, an average time <I.sub.k,0> of the photoelectric current value that flows in the sensor is determined.
(154) 2. Determination of the Presence or Absence of Decrease in Photoelectric Current Value Due to Contact with Gas:
(155) The kth sensor det k reacts on contact with a gas, and the photoelectric current value I.sub.k that flows in this sensor starts to decrease from <I.sub.k,0>. At this time, the electric current value I.sub.k,j(t.sub.k,j) at measurement time t.sub.k,j is measured, [I.sub.k,j(t.sub.k,j)<I.sub.k,0>] is calculated, plus and minus is determined, and the number of minus n.sub.k is determined. This value is compared with the upper limit value N.sub.k of the number of minus relative to the kth sensor det k and whether it reaches N.sub.k is determined.
(156) 3. Determination of Reaction Start Time by Contact with Gas:
(157) In the kth sensor det k, when N.sub.k in 2. was judged to have been reached, a time period that went back from the time t.sub.k,j,N when N.sub.k in 2. was reached (t.sub.k,j,NN.sub.k t) [t is data obtainment time interval (measurement decomposition ability of apparatus)] is t.sub.k,on.
(158) 4. Calculation of Difference t.sub.1,k in Reaction Start Time:
(159) Using the value of reaction start time t.sub.k,on on of each sensor det k determined in 3., a difference in the reaction start time (t.sub.1,k=t.sub.k,ont.sub.1,on) from the t.sub.1,on value of the first sensor det 1 is calculated.
(160) 5. Determination of Gas Type, Mixed Gas Component Ratio and the Like:
(161) The gas type, mixed gas component ratio and the like can be determined by comparing the value of t.sub.1,k with the data obtained previously.
(162) A flow chart is shown in
(163) [II] Measurement of Sensor Sensitivity S
(164) The determination of the gas type can be performed more accurately by, for example, combining a program for determination by automatic measurement of sensor sensitivity S by the simple type sensor described in JP-B-5120904 by the present inventors. The following shows the program thereof. For the measurement, the first gas sensor (det 1) of a gas sensor array is used. In the following program, the measurement was performed at each sensor of a gas sensor.
(165) 1. Determination of Initial Photoelectric Current Value I.sub.0 Before Contact with Gas:
(166) To reduce time variation due to the noise of the photoelectric current that flows in the kth sensor det k before contact with a gas, an average time <I.sub.k,0> of the photoelectric current value that flows in the sensor is determined.
(167) 2. Determination of the Presence or Absence of Decrease in Photoelectric Current Value Due to Contact with Gas:
(168) The kth sensor det k reacts on contact with a gas, and the photoelectric current value I.sub.k that flows in this sensor starts to decrease from <I.sub.k,0>. At this time, the data of the photoelectric current value I.sub.k,j(t.sub.k,j) at a measurement time t.sub.k,j is obtained by performing an average treatment at a predetermined time interval. A difference in the photoelectric current value between measurement times t.sub.k,j and t.sub.k,j+1, I.sub.k,j,j+1=<I.sub.k,j+1 (t.sub.k,j+1)><I.sub.k,j(t.sub.k,j)>, is calculated, and plus and minus is determined.
(169) 3. Determination of Minimum Value of Photoelectric Current Value of the Kth Sensor Det k Due to Contact with Gas:
(170) The photoelectric current value <I.sub.k,m(t.sub.k,m)> at the time t.sub.k,m when the photoelectric current value of the kth sensor det k changes from minus to plus by the determination in 2. is the minimum value.
(171) 4. Calculation of Sensor Sensitivity:
(172) The sensor sensitivity S of the kth sensor det k can be obtained by [<I.sub.k,0><I.sub.k,m(t.sub.k,m)>]/<I.sub.k,0>.
(173) 5. Determination of Gas Type:
(174) The gas type can be determined by comparing the S value with the data obtained previously.
(175) A flow chart is shown in
(176) Measurement of the light intensity of LED and laser in the performance example of the aforementioned each type of the gas sensor and Experimental Examples described below in the present specification was performed by using an optical measurement system (LABMASTER) manufactured by Coherent Co., Ltd. and its light detection head (LM-2, CW measurement, measurable range 10 nW to 5 W, resolution 1 nW). That is, the distance between the light source (LED, laser) and the light detection head was made substantially the same as the distance (irradiation distance) to the semiconductor nanowire (SeNW) in the gas sensor from the light source (LED, laser), and the light intensity of the light source was measured. Therefore, the light intensity of the LED and laser corresponds to the irradiation intensity of the light hitting the semiconductor nanowire. The flare angle of the LED used (Avago HLMP-C 115, 637 nm) was 15 degrees; the flare angle of the laser pointer (manufactured by Sakura Crepes Co., RX-4, 1 mW type, wavelength: 649 nm, photon energy (E.sub.ph): 1.91 eV) was 0.1 degree and the beam diameter thereof was 0.6 mm; and the flare angle of HeNe laser (manufactured by NEC, GLG5370, 3 mW type, wavelength: 633 nm, photon energy (E.sub.ph): 1.96 eV) was 1.23 mrad and the beam diameter thereof was 0.65 mm. Therefore, the light intensity of the light source (LED, laser) itself is measured by the light detection head. Since the light irradiated from each light source to the sensor was measured with the light as it was without using a lens and the like, conversion into power density is also possible under the above-mentioned conditions. Here, the output result from the light detection head was directly used as the light intensity.
EXPERIMENTAL EXAMPLES
(177) Experimental Examples verifying the relationship between the electric field intensity and the sensitivity between counter electrodes, the relationship between the light irradiation intensity on the semiconductor nanowire and sensitivity, and the like in the gas sensor of the present invention are shown below.
Experimental Example 1
(178) In the gas sensor of the second example (
(179) From
(180) The constitution of the sensor subjected to the experiment is as follows.
(181) overlap area of counter electrodes: 0.50.5 mm.sup.2
(182) semiconductor nanowire: SeNW (1.56 mg/mm.sup.3)
(183) distance between electrodes of counter electrodes: 0.05 to 0.30 mm
(184) light source: LED (Avago HLMP-C115, 637 nm) 3.1 mW gas to be detected: ethanol gas (gas was generated by setting the tip of a cotton swab impregnated with ethanol at a position 1 mm away from the gas sensor.
(185) Note) The above sensor constitution is common to the gas sensor of the second example and the gas sensor of the fourth example.
(186) transparent insulating layer: PMMA layer (thickness: 0.75-1.66 m)
(187) conductive layer:carbon tape (thickness: 0.16 mm)
(188) The electric field intensity between the counter electrodes was adjusted by preparing elements having different distance between electrodes of the counter electrodes and controlling the applied voltage.
Experimental Example 2
(189) In the gas sensor of the second example (
(190) From
(191) The experiment conditions were as described below.
(192) The constitution of the sensor subjected to the experiment is as follows.
(193) overlap area of counter electrodes: 0.50.5 mm.sup.2
(194) semiconductor nanowire: SeNW (1.56 mg/mm.sup.3)
(195) distance between electrodes of counter electrodes: 0.05 to 0.30 mm
(196) light source: LED (Avago HLMP-C115, 637 nm) 0-3.2 mW applied voltage: 0.5-1.0V
(197) gas to be detected: ethanol gas (gas was generated by setting the tip of a cotton swab impregnated with ethanol at a position 1 mm away from the gas sensor.
Experimental Example 3
(198) In the gas sensor of the second example (
(199) The experiment conditions were as described below. overlap area of counter electrodes: 0.50.5 mm.sup.2 semiconductor nanowire: SeNW (1.56 mg/mm.sup.3)
(200) distance between electrodes of counter electrodes: 0.021 mm light source: LED (Avago HLMP-C115, 637 nm) 0-3.2 mW applied voltage: 0.3V
(201) gas to be detected: ethanol gas (gas was generated by setting the tip of a cotton swab impregnated with ethanol at a position 1 mm away from the gas sensor.
(202) When photoelectric current I.sub.ph=0, the measured electric current value of the photoelectric current I.sub.ph+I.sub.b becomes I.sub.b, and corresponds to the S value in the gas reaction at the base current, that is, the gas sensor without conventional light irradiation (gas sensor of patent document 1).
(203) From
(204) In
(205) The photoelectric current density J is expressed by J=qnE, wherein q is electric charge (electron or positive hole), n is carrier density generated by photoexcitation, is carrier mobility, and E is electric field intensity. The carrier density n increases as the light excitation intensity increases, and the electric field intensity E=V/d increases as the applied voltage V increases and increases as the sensor gap d decreases. On the other hand, I.sub.ph+I.sub.b is proportional to J. It is considered, therefore, that the optimum optical carrier density n can be obtained by adjusting the gaps (sensor gap) d and V of the counter electrodes to achieve the optimal electric field intensity E and adjusting the irradiation intensity of the light to SeNW to I.sub.ph=2.Math.I.sub.b. However, in the actual measurement results based on the light intensity of LED (
(206) It was found from these results that a wide range can be set for the irradiation intensity of light on the semiconductor nanowire, and therefore, it is important to optimize the electric field strength between counter electrodes.
(207) In addition, since the intensity of the electric field between counter electrodes decreases and the base current I.sub.b can be reduced by inserting an insulator (transparent insulating layer) into the gap (sensor gap) of counter electrodes, the power of the irradiation light to the semiconductor nanowire can be lowered.
(208) In
(209) The experiment conditions were as described below.
(210) overlap area of counter electrodes: 0.50.5 mm.sup.2
(211) semiconductor nanowire: SeNW (1.56 mg/mm.sup.3)
(212) distance between electrodes of counter electrodes: 0.021 mm
(213) light source: LED (Avago HLMP-C115, 637 nm) 0-3.2 mW applied voltage: 0.3V
(214) In
INDUSTRIAL APPLICABILITY
(215) The gas sensor of the present invention utilizing a photoelectric current can perform gas detection by efficient gas contact. Therefore, a sensor with high sensitivity and high responsiveness can be realized while using a smaller amount of semiconductor nanowires than a gas sensor using a conventional semiconductor nanowire (SeNW). As a gas type to be detected, it can detect organic gas, carbon dioxide gas, and the like with high sensitivity. Since the gas sensor is compact, it can be incorporated into various integrated circuit chips in combination with LED, and it is expected to be usable for small equipment such as sensors for health monitoring. In addition, a sensor with an array structure can be an ultra small portable gas component analyzer that replaces gas chromatography.
(216) This application is based on a patent application No. 2014-139118 filed in Japan, the contents of which are incorporated in full herein.
EXPLANATION OF SYMBOLS
(217) 1 base 2, 3 counter electrodes 4 semiconductor nanowire 5 power supply 6 ammeter 7 protective resistor for circuit protection in short circuit 8 transparent insulating substrate 9 transparent electrode 21 gold thin film layer 22 copper layer