Methods and devices for forming biomedical coatings using variable mixing rations of multi-part compositions
10828018 ยท 2020-11-10
Assignee
Inventors
- Dennis D. Jamiolkowski (Long Valley, NJ)
- An-Min Jason Sung (Warren, NJ, US)
- Leo B. Kriksunov (Ithaca, NY)
Cpc classification
B05B11/1084
PERFORMING OPERATIONS; TRANSPORTING
A61M11/00
HUMAN NECESSITIES
A61M5/19
HUMAN NECESSITIES
B05B11/1059
PERFORMING OPERATIONS; TRANSPORTING
A61M2005/31598
HUMAN NECESSITIES
A61M5/16827
HUMAN NECESSITIES
International classification
B05B11/00
PERFORMING OPERATIONS; TRANSPORTING
A61M5/168
HUMAN NECESSITIES
Abstract
The present invention relates devices capable of continuous and simultaneous expression of components of a multi-part biomedical composition with variable mixing ratios. The device has at least two syringes that contain the inter-reactive components of the multi-part biomedical composition. At least the barrel of the first syringe has a first retention compartment having a cross-sectional area dimension that is larger than the cross-sectional area of a second retention compartment. The first piston has a cross-sectional dimension that matches the inside cross-sectional dimension of the small dimensioned retention compartment, while a ring-shaped gasket is located within the large dimensioned retention compartment and has an outside cross-sectional dimension that matches an interior dimension of the large dimension retention compartment.
Claims
1. A method for applying on tissue a coating having at least two physiologically distinct layers from a single device by delivery of a multi-part biomedical composition in different blended or mixing ratios comprising the steps of a) connecting at least two syringe barrels that contain inter-reacting components of the multi-part biomedical composition, said barrels each having a piston that is internally slidable for expression of said components, wherein at least a first syringe comprises a first retention compartment and a second retention compartment that are spaced axially therein with a gasket positioned in the first retention compartment; b) advancing the pistons through each syringe barrel to express onto a surface the inter-reacting components of the multi-part biomedical composition in a first blended or mixing ratio; c) continuing to advance the pistons to engage the gasket with the piston of the first syringe or to disengage the gasket from the piston of the first syringe at a point between the first retention compartment and the second retention compartment; d) still further advancing the pistons through each syringe barrel to express the inter-reacting components of the multi-part biomedical composition in a second blended or mixing ratio to form a coating having physiologically observably distinct layers.
2. The method of claim 1, wherein the multi-part biomedical composition at the first blended or mixing ratio in its final form has physiologically observable properties selected from the group consisting of anti-adhesion, sealant, adhesive and hemostatic; and wherein the multi-part biomedical composition at the second blended or mixing ratio has physiologically observable properties in its final form selected from the group consisting of anti-adhesion, sealant, adhesive and hemostatic.
3. The method of claim 2, wherein the multi-part biomedical composition at the first blended or mixing ratio in its final form has physiologically observable properties that are different from the physiologically observable properties of the multi-part biomedical composition at the second blended or mixing ratio in its final form.
4. The method of claim 3, wherein the multi-part biomedical composition at the first blended or mixing ratio in its final form has physiologically observable properties selected from the group consisting of: sealant, adhesive and hemostatic; and wherein the multi-part biomedical composition in the second blended or mixing ratio in its final form has anti-adhesion properties.
5. The method of claim 1, wherein the physiologically observably distinct layers overlap at least in part and optionally have different colors.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
(25) The present invention relates to biomedical coatings, including sealing agents, adhesives, hemostatic agents, and adhesion preventing coatings, more specifically to compositions and devices to deliver such coatings, whereby the composition of the coating and properties of the coating are variable across the thickness of the coating. The present invention also relates to delivering biomedical coatings, including sealing agents, adhesives, hemostatic agents, and adhesion preventing coatings, from a single applicator in which the medical professional selects the composition and function desired at the time of delivery to a work surface of a given tissue site. The present invention further relates to delivering biomedical coatings, whereby the composition and function automatically changes during the delivery to a work surface of the given tissue site.
(26) The present invention relates to an applicator and method of applying a biologic fluid agent comprising multiple fluid components to a work surface, and is particularly, although not exclusively, useful for applying biologic sealants, or other biologic fluid agents, to biological tissue to effect hemostasis, close wounds, apply skin grafts or achieve other desirable therapeutic results. More particularly, the invention relates to application of a multiple-component tissue sealant agent, one component of which comprises a polymerizable biological or synthetic sealant agent, for example fibrinogen, and the other component of which comprises a biologically acceptable polymerization catalyst or activator agent, for example, thrombin. Other polymerizable and activation agents may be used, as is understood by those skilled in the art.
(27) The present invention provides a surgeon or other user of a handheld biologic or synthetic fluid agent applicator with more flexibility, for example the ability to deliver an agent through a variable output biologic fluid agent applicator whereby the mixing ratio of components forming the agent changes automatically or manually by choice of user during the application, resulting in one composition forming a tissue-facing side of the coating, and another composition forming an opposing side of the coating.
(28) An end result of the inventions described herein is an ability to increase the flexibility physicians need to deal with incised or otherwise traumatized bodily tissues having a variety of clinical needs. After a procedure on an internal organ, a physician primarily needs to close the incisions created. A secondary, but important, need is to prevent any intermittent or continuous leakage of fluids such as blood, or in the case of lung tissue, air. A third need is to prevent or at least minimize unwanted surgical adhesion formation that often takes place between bodily tissues post-operatively. These three different clinical needs have not yet been addressed by a single material or procedure.
(29) This disclosure will make available a hydrogel system and means of delivering this system to simultaneously achieve advantageous properties that can address multiple clinical needs as described above. Methods will be disclosed to allow the formation of hydrogels that can multifunction as a surgical adhesive and/or sealant and will also have excellent surgical adhesion preventative properties or other supplementary properties. This disclosure describes hydrogel systems and devices to deliver hydrogel precursors providing a compositional variation to address those different clinical needs. In some embodiments, this compositional variation can be a gradient orthogonal to the surface of the bodily tissue; i.e. a hydrogel which changes in composition, and thus in properties, as a function of the distance away from the tissue upon which it is applied. In other embodiments, this compositional variation is effected in a step-wise fashion, whereby part of the coating applied has a first composition, and the coating applied on top has a second composition, with the first and second compositions differ only in mixing ratio of the composition forming pre-cursors. The precursor components of the hydrogel system of choice are typically water soluble (before application), and are capable of curing, usually by cross-linking. It is a further objective of this disclosure to provide different degrees of cross-linking on demand; in a preferred application, the formed hydrogel is absorbable.
(30) During a surgical procedure, incisions are created to access the sites of interest. Once the intended objectives are achieved, these incisions are closed for healing. In many cases, these incisions or wounds caused by trauma are closed with sutures or staples. Surgical adhesives also have been used more and more often in the past decade for closing external incisions. Recently, a surgical adhesive focus has been in the area of absorbable adhesives, potentially enabling their use for internal incisions. Hydrogels containing PEG (polyethylene glycol) moieties are of particular interest. Multi-armed PEGs are examples of these hydrogel components.
(31) However, internal incisions require more than just a closure for healing. Examples include the anastomosis of a tubular structure having a lumen requires not only the re-joining of tissue, but also leakage prevention of the lumen content. In these cases, a surgical sealant is required to seal the joint to prevent the leakage of lumen content. Moreover, at the interface between the incised tissue or organ and adjacent tissues or organs, surgical adhesions can occur due to biological responses. To prevent unwanted surgical adhesion formation, several options are currently available. One is the use of anti-inflammatory agents; another approach is the use of a barrier. Barrier materials used as adhesion preventative devices include oxidized regenerated cellulose (ORC) and polyethylene glycol (PEG) derivatives. Presently a surgeon can select a product that functions primarily in one of the four performance categories: adhesive, sealant, adhesion barrier, or hemostat. An object of this invention is to conveniently provide a single product that imparts two or more of these functions and to provide a convenient method to allow the surgeon to select the product characteristics at the time of application.
(32) It is a further aspect of this invention to provide an applicator system that is capable of applying components to result in a hydrogel in which there exists a gradient of properties. That is, properties of the hydrogel portion closest to the surface of the bodily tissue may, for instance, function as a surgical adhesive or a surgical sealant (achieved for instance by having a high cross-link density) or hemostat. As one moves further from the surface, the properties of the hydrogel change (achieved for instance by having a lower cross-link density) allowing the surface portion to exhibit adhesion barrier characteristics or other different properties. Thus in one aspect of the subject invention, a hydrogel is provided in which there is gradient of cross-link density or step-wise change in cross-link density as one moves orthogonally from the surface of the bodily tissue. These changes in cross-link density will result in a gradient of properties as one moves orthogonally from the surface of the bodily tissue.
(33) To be clear, this invention, in one aspect, is directed towards the delivery of known materials (fibrinogen/thrombin or PEGs or other multiple components hydrogels) discussed in the patent or open literature or commercially available are commonly provided as a material with one pre-determined property to address one type of clinical need, for instance as either a surgical adhesive or as a surgical sealant or as a surgical adhesion barrier, or as a hemostat, respectively.
(34) It is an object of this disclosure to provide the surgeon with a single device that has the flexibility to conveniently deal with a number of clinical needs of bodily tissues. To achieve this objective, methods will be disclosed to allow the formation of materials (particularly fibrinogen/thrombin combinations and hydrogels) that can optionally function as a hemostat, and/or a surgical adhesive, and/or a surgical sealant, and/or will have excellent surgical adhesion preventative properties, with at least two of the above characteristics present, as selected by the surgeon at the time of the delivery of the coating components, that is at the time of the surgical application.
(35) In one embodiment of the present invention the use of polyethylene glycol (PEG) derivatives, particularly multi-armed functionalized hydrogel precursors is contemplated. In one such case, an aqueous solution of a multi-armed PEG tipped with very reactive esters groups [e.g. based on N-hydroxy succinamide leaving groups] are reacted with an aqueous solution of multi-function amines [e.g. lysine or a multi-armed PEG tipped with amines], to form biomedical coatings of the present invention.
(36) In the above case, the characteristics of the final product are controlled by the initial concentrations of the two solutions, and their relative mix rations. For instance, if one views the lysine solution as a cross-linker, it will be easy to see that the relative amount of this component employed will alter the crosslink density of the hydrogel so formed, and thus its characteristics. With a relatively low cross-link density, the resulting hydrogel is better suited as an adhesion preventative. With increased cross-link density, the hydrogel that is formed is less swellable and possesses higher mechanical properties. As cross-link density increases, the resultant hydrogel can function as a sealant; at still higher cross-link densities, the mechanical properties are such so as to allow its use as an adhesive.
(37) Referring now to
(38) Referring now to
(39) Referring now to
(40) Referring now to
(41) According to one embodiment of the present invention, coating 100 is obtained by altering the volume ratio (fraction) of the components of the coating during application, while maintaining a constant total volumetric throughput or allowing the total volumetric throughput to change during application. In one embodiment, the ratio of the component streams changes, e.g. instead of constantly combining a feed stream of 50% of solution A with 50% of solution B, coating 100 is initially applied by a feed stream of 50% of solution A with 50% of solution B, and then changes the feed stream (continuously or abruptly) to a feed stream of 30% of solution A with 70% of solution B. This change can be achieved by maintaining a constant total volumetric throughput or by allowing the volumetric throughput to change during application. In the first case, if a total volumetric throughput of 0.2 ml/sec is delivered at the start of the application, the same total volumetric throughput of 0.2 ml/sec will be delivered at the second stage of the application, but at a different AB mix ratio.
(42) According to another embodiment of the present invention, the supply rate decreases (or increases) for one of the components; the component volume ratio (fraction) is altered, as will the total volumetric throughput.
(43) Various designs to regulate the volume during dispensing are contemplated and will be discussed in more detail. Referring now to
(44) Table 1 shows, for illustration purposes, exemplary volume ratios of a three-component multi-part biomedical composition forming the coating of the present invention. In one embodiment, the initial mixing ratio corresponds to case 1, i.e. with components A and B delivered in ratio 1:1 and no component C for the overall mixing ratio 1:1:0. The expression can then change to case 2, with decrease in component B and addition of component C, with A:B:C ratio of 1:0.5:0.5. Alternatively, the expression can change from case 1 to case 3, with the same expression of components A and B, and addition of component C in equal volume, with A:B:C ratio of 1:1:1. In yet another scenario, the expression changes from case 1 to case 4, with the same volumetric expression of component A, no expression of component B, and addition of component C in equal volume, with A:B:C ratio of 1:0:1.
(45) TABLE-US-00001 TABLE 1 Exemplary Volume Ratios of a Three-Component Coating of the Present Invention Case Component A Component B Component C 1 1 1 0 2 1 0.5 0.5 3 1 1 1 4 1 0 1
(46) According to another embodiment of the present invention, there is provided a dual chamber for holding components A and B separately and a spray head to regulate their supply. This design can, abruptly (step-wise) or continuously, change the supply of one of the components on demand by the user. A gear pressing against the supply of component B can be used to regulate/control the volume delivered to the nozzle. A further refinement of this embodiment allows the control gear to be set at a plurality of levels, providing additional control to the surgeon. This leads to different degree of reaction therefore different properties to address different clinical needs. Instead of a gear mechanism, a bladder can also be used to regulate/control the delivery volume.
(47) According to yet another embodiment of the present invention, the concentration of one or all components can be altered. In this embodiment, delivery device will have triple chambers for holding component A, B, and C (the diluent) and a spray head to regulate the supply of component C (diluent). This design also allows abruptly changing the supply on demand by the user. The control regulates the supply of diluent starting from complete off to open at multiple levels. The diluent is to merge with at least one of the reactive component first to ensure the dilution of this component before mixing with the other reactive component. Alternately, the diluent stream may be added during the spraying process to allow mixing at the droplet level. The potential candidates for a diluent are either a solvent for the materials (most likely water in this case) or a less reactive component.
(48) According to still another embodiment of the present invention, one component can be changed to a less reactive component. In this embodiment, component A is first delivered in a mixture with component B, then switching to delivery of component A in mixture with component C. A multiple-chambers bottle, connected to an adaptor, and then connected to a spray head can be utilized as a delivery device. An adaptor can serve as a toggle switch to change the connection of different components to one channel of the spread nozzle. The other nozzle may be connected to one constant component.
(49) According to still another embodiment of the present invention, as schematically illustrated in
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(51) In operation, container 951 is filled with component 961, such as a crosslinker; container 952 is filled with component 962, such as a crosslinkable prepolymer; container 953 is filled with component 963, such as a diluent to change the ratio between crosslinkable prepolymer and crosslinker, which can be another crosslinkable prepolymer or water. When actuator assembly 910 is depressed to engage the pumps, pistons 911 and 912 activate pumps 921 and 922 to express components 961 and 962 via nozzles 931 and 932. After the lever 915 is pulled to release and relock actuator 913 in a new position, pump 923 will also be activated when piston assembly 910 is depressed thus changing the mix ratio.
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(53) In operation, container 1051 is filled with component 961, such as a crosslinker, and container 1052 is filled with component 962, such as a crosslinkable prepolymer, and the container 1053 is filled with component 963, such as an alternative crosslinker. By choosing to activate either actuator 1011 or 1014 or both will achieve different ratio between crosslinkable prepolymer and crosslinker.
(54) According to further embodiments of the present invention a two-part adhesive (or sealant) coating composition (such as a PEG-based multi-arm macromer with ester functionality and multi-arm crosslinker with amine functionality) is mixed in a variable ratio in situ to result in a coating with highly adhesive/sealing properties (high concentration of cross-linker) at the tissue contacting surface of the coating, step-wise or continuously changing to non-adhesive, adhesion-preventive properties (low concentration of crosslinker) at the opposite surface of the coating. The composition is delivered uninterruptedly from a single applicator delivery device (having two chambers for storing two-part composition) and two separate discharge nozzles (or a single mixing discharge nozzle), providing a continuous change in the mixing ratio, resulting in a compositional gradient orthogonal to the tissue interface or step-wise compositional change at a plane parallel to the tissue interface. The delivery device has control means for continuously or step-wise changing the mixing ratio. The delivery device has an optional third chamber containing either diluent or a weaker crosslinker.
(55) According to further embodiments of the present invention, there are provided methods and delivery devices for forming bi-layer or multi-layer coatings using variable mixing ratios of two-part compositions. Briefly, in one embodiment, a two-part coating or sealant or hemostatic composition is applied from a delivery device whereby the mixing ratio of two components of the coating changes step-wise from one ratio to another ratio during the expression, resulting in the first layer of the coating having one composition (e.g. hemostatic), and second layer of the coating having another composition (e.g. sealant and/or anti-adhesion). The mixing ratio changes due to changing of the relative expression rate of one component relative to another, i.e. first component is expressed at one rate, then switches to a faster or slower rate. Thus the delivery device provides automatic switch from one mixing ratio to another mixing ratio as expression progresses.
(56) The delivery devices of the present invention automatically and uninterruptedly switch from the first mixing ratio to the second mixing ratio as the expression progresses with no additional user input resulting in bi-layer or tri-layer coatings.
(57) Non-limiting examples of two-part adhesives (or sealants) are:
(58) a) Fibrinogen:thrombin in variable ratios such as about 1:1 switching during applying the coating to ratio of about 5:1 or vice versa. Other ratios are changing from 1:1 to 1:2; 1:1 to 10:1, and similar. The switching can occur, for example, half-way during applying of the coating.
b) PEG-based multi-arm macromer with ester functionality and multi-arm crosslinker with amine functionality) which is mixed in a variable ratio to result in a coating with highly adhesive/sealing properties (high concentration of cross-linker) at the tissue contacting surface of the coating, then step-wise automatically changing to non-adhesive, adhesion-preventive properties (low concentration of crosslinker) at the opposite surface of the coating.
c) Any cross-linking agent and polymerizable monomer.
d) Polymeric coating and a diluent.
(59) Generally, switching can occur at any time during coating delivery, such as after delivering 10%; 20%, 30%, 50%; 75%, 90% of the coating material. Preferably switching form one ratio to another occurs after delivering about 30%, 50%; or 70% of the coating material. There can be an optional pause of several seconds before starting delivering of the second mixing ratio.
(60) According to an embodiment of the present invention, the composition is delivered uninterruptedly from a single delivery device (having at least two syringes for storing the two-part composition) and at least two separate discharge nozzles (or a single mixing discharge nozzle). At least one of the syringes changes the component expression rate during expression. According to embodiments of the present invention, at least one syringe of a dual syringe delivery device has two diameters; a piston engaged with a ring-shaped gasket is used to express component from large diameter compartment and the same piston disengaged from the gasket is used to express component from the small diameter compartment. The gasket engages/disengages at the border between large diameter and small diameter compartments as the piston pushed by a user progresses through the syringe.
(61) Referring now to
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(63) Upon change from expressing from large diameter compartment 322 to expressing from small diameter compartment 324, the rate of component expression will change proportionally to the square ratio of diameters D1 to D2, if the linear speed of advancing plunger 350 remains the same. If plunger advances within a cylindrical body at a linear speed S, the volumetric expression rate V will be a function of diameter D:
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(65) If plunger advances at a speed S=0.5 cm per second and D1=1.5 cm and D2=1.0 cm, the volumetric expression rate will be for large diameter compartment 322, V.sub.1=0.88 ml/s and for small diameter compartment 324: V.sub.2=0.39 ml/s, resulting in changing expression rate by 2.25 times. If plunger advances at a speed S=1 cm per second and D1=2 cm and D2=1 cm, the volumetric expression rate will be for large diameter compartment 322: V.sub.1=3.14 ml/s and for small diameter compartment 324: V.sub.2=0.785 ml/s, resulting in changing expression rate by 4 times. As shown above,
(66) Referring now to
(67) Referring now to
(68) The embodiments of
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(71) Referring now to
(72) Similarly to the embodiments of
(73) Embodiments of first syringe 310, 310a, and 310b illustrated above provide for one step-wise change in expression rate of component A. According to another embodiment of the present invention, more step-wise changes in expression rate can be accomplished by having more than two compartments of different diameters comprising generally tubular hollow barrel of first syringe, such as three compartments of different diameters, with two step-wise changes in expression rate. As shown in
(74) Ring-shaped gasket 480a in intermediate diameter compartment 426 has outside diameter that closely matches diameter D3 for tight but slidable fit inside intermediate diameter compartment 426. Ring-shaped gasket 480b in large diameter compartment 422 has outside diameter that closely matches diameter D1 for tight but slidable fit inside large diameter compartment 422. Gaskets 480a and 480b have openings 486a and 486b with diameter smaller than diameter D2 of piston 370, such as from 10% smaller to 90% smaller.
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(76) As it is clear from the above description and
(77) In certain embodiments of the present invention, first syringe can have a plurality of compartments of increasing size, resulting in multiple step-wise increases in expression rate, each increase can be relatively small, such as increase of 10% to 50%, such as 20% increase. Referring now to
(78) As shown above, in certain embodiments of the present invention, first syringe can have a plurality of compartments arranged sequentially from distal end to proximal end, whereby diameter of the compartments goes from smaller to larger from distal end to proximal end, or vice versa, from larger to smaller from distal end to proximal end, resulting in respectively increase in expression rate, or decrease in expression rate. In other embodiments described below, diameter of the compartments goes from smaller to larger and then back to smaller from distal end to proximal end, or vice versa from larger to smaller and then back to larger from distal end to proximal end, resulting in respectively lower-higher-lower expression rate, or higher-lower-higher expression rate.
(79) Referring now to
(80) In operation, piston 370 advances through small diameter compartment 624, resulting in low expression rate; then approaching large diameter compartment 622 piston 370 engages with gasket 380, after which piston 370 engaged with gasket 380 advances through large diameter compartment 622, resulting in high expression rate; approaching small diameter compartment 624a piston 370 disengages from gasket 380 and then piston 370 advances through small diameter compartment 624a, resulting in low expression rate.
(81) Referring now to
(82) In operation, piston 370 together with ring-shaped gasket 380 advances through large diameter compartment 722, resulting in high expression rate; before entering small diameter compartment 724 piston 370 disengages from gasket 380, with gasket 380 remaining in large diameter compartment 722, after which piston 370 advances through small diameter compartment 724, resulting in low expression rate; upon entering large diameter compartment 722a, piston 370 engages gasket 380a and blocks opening 386, after which piston 370 advances together with gasket 380a through large diameter compartment 722a, resulting in high expression rate.
(83) Referring now to
(84) In operation, as the user depresses bar 362, components A and B are expressed at an relative expression ratio proportional to square of the ratio of diameters of compartments of first syringe 310 and second syringe 311 where pistons 370 and 371 are positioned. Pistons 370 and 371 are advancing at the same speed towards proximal end 330, with the distance from pistons 370 and 371 to proximal end 330 can be substantially the same throughout the expression of components A and B. In the embodiment shown in
(85) The speed of depressing of bar 362 by a user can affect the overall expression rate of both components A and B. However the volumetric expression ratio is independent of the speed of advancing pistons and gaskets in first syringe 310 and second syringe 311, with ratio of component A:component B expression remaining independent of the speed of coating delivery defined by the speed of depressing the bar 362. Thus for the embodiment in
(86) Optionally, there can be a pause when switching from the components mixed in the initial expression ratio of components A and B to the second (or final) expression ratio, such as from equal to about 1:1 to expression ratio equal to about 0.4:1 as in the description above. The optional pause can be from about 1 second to a few minutes, such as 5 seconds, 10 seconds, 30 seconds, or 60 seconds. The optional pause can be used to allow partial or full curing of the applied coating corresponding to the mixture of components in the initial expression ratio, prior to applying the mixture of components in the second (or final) expression ratio.
(87) In other embodiments of device 300 of present invention, first syringe 310 can be any of previously described embodiments of first syringe, including first syringe 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above. Second syringe 311 can be any standard construction syringe with a hollow cylindrical barrel 321 of the same diameter throughout, which will provide constant expression rate. In alternative embodiments of the present invention, second syringe 311 can also be of construction corresponding to or similar to embodiments of first syringe described above, including first syringe 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above. One embodiment of device 300 having both first syringe 310 and second syringe 311 having variable relative expression rate is shown in
(88) Referring now to
(89) In operation, as the user depresses bar 362, components A and B are expressed at a relative expression ratio proportional to square of the ratio of diameters of compartments of first syringe 310 and second syringe 311 where pistons 370 and 371 are positioned. In the embodiment shown in
(90) Inside diameters of compartments of syringes are typically from about 5 mm to about 40 mm, more preferably from about 8 mm to about 25 mm, such as 10 mm, 15 mm, and 20 mm. Alternative embodiments of the syringes of the instant invention also include non-circular cross-sections, such as elliptical cross-sections, polygonal, etc. Outside diameters of pistons and of ring-shaped gaskets are described as matching diameters to inside diameters of compartments for tight slidable fit. Matching indicates that diameters are substantially equal, or slightly larger or smaller, by 1-500 microns, more preferably 5-200 microns, such as 50 or 100 microns larger or smaller than corresponding diameter of barrel compartment where piston or gasket are slidably moving to ensure leak-free expression of components. Similarly, gasket cutout 385 is adapted to snugly accommodate piston 370, with inside diameter of gasket cutout matching outside diameter of piston, such as substantially equal to plus or minus 1 to 300 microns, more preferably 5 to 50 microns. Lengths of compartments are from about 1 cm to about 40 cm, more preferably 5 cm to 20 cm, such as 10 cm. Materials for making components of syringes, such as barrels, pistons, etc., are known to these skilled in the art and may be selected from polymers, glass, metals, rubber, silicone, and other known materials. Methods of manufacturing of the syringes are known to these skilled in the art, and include, but not limited to, molding, machining, and assembly from components.
(91) Advantageously, delivery device 300 switches automatically from one mixing ratio to another, thus relieving the surgeon of the necessity to estimate timing and perform a manual switch. Further, advantageously, the coating has two or three or more distinct compositions corresponding to fixed mixing ratios, as opposed to gradually changing compositions, thus properties of each layer of the resulting coating are well characterized and well defined. Advantageously, delivery device 300 delivers set mixing ratios of components independently of the speed of advancement of the plungers. For a constant speed of advancement of the plungers, or for a variable speed of advancement of the plungers, mixing ratios are only dependent upon the position of pistons within barrels, or on how far the expression has progressed.
(92) The timing of the change in mixing ratios of components depends on the rate of expression or rate of advancing the plungers and on the relative lengths of lager diameter and small diameter compartments. According to one embodiment of the present invention, the rate of advancing the plungers is substantially constant, and the step-wise change in mixing rations occurs at about half-time in the sealant expression process, corresponding to identical lengths of large diameter compartment and small diameter compartment. According to another embodiment of the present invention, the user changes the rate of advancing the plungers with a faster advancing at the beginning of the delivery phase and a slower advancement at the end of the delivery phase, which results in an earlier time of switching in mixing rations. According to yet another embodiment of the present invention, the rate of advancing the plungers remains constant, but the lengths of large diameter compartment and small diameter compartment are substantially different, such as the compartment closer to distal end is 10% to 90% shorter, such as 50% shorter. In this embodiment, first mixing ratio is delivered for a shorter time, with second mixing ratio delivered for a longer period of time, resulting in a thinner first layer and thicker second layer on top, forming the two-layer coating of the present invention. In an alternative embodiment, wherein the compartment closer to distal end is 10% to 90% longer, first mixing ratio is delivered for longer time, with second mixing ratio delivered for a shorter period of time, resulting in a thicker first layer and thinner second layer on top of first layer, forming the multi-layer coating of the present invention.
(93) In another embodiment of device of present invention, delivery device comprises at least three syringes, fixedly arranged side by side and joined by optional linkers whereby each of these three syringes can be any of previously described embodiments of syringe having at least one large diameter compartment and at least one small diameter compartment, such as syringes 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above, as well as any standard construction syringe with a hollow cylindrical barrel of the same diameter throughout, which will provide a constant expression rate. According to one embodiment, two of the syringes are standard construction syringes with a hollow cylindrical barrel of the same diameter throughout, which will provide a constant expression rate, and one syringe is having at least one large diameter compartment and at least one small diameter compartment, such as syringes 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above, providing at least one change in the expression rate during delivery. In an alternative embodiment, one of the syringes is standard construction syringe with a hollow cylindrical barrel of the same diameter throughout, which will provide a constant expression rate, and two syringes have at least one large diameter compartment and at least one small diameter compartment, such as syringes 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above, providing at least one change in the expression rate during delivery. In yet another embodiment, all three of the syringes have at least one large diameter compartment and at least one small diameter compartment, such as syringes 310, 310a, 310b, 410, 510, 610, 710, and variants thereof as described above, each of the three syringes providing at least one change in the expression rate during delivery.
(94) According to one embodiment, a distinct resistance change or click can be felt or heard respectively, by a health practitioner when a change is made from one compositional variant or ratio to another, indicating transition to a different coating property. This change in resistance or distinct click may be enabled as a result of engaging or disengaging gasket 380 with or from piston 370 and provides feedback to the health practitioner.
(95) According to another embodiment, the dual or triple syringe delivery device of the present invention comprising two or more syringes which can be connected or disconnected as needed, with one of the syringes in the assembly replaced with another containing a different component, different concentration of the component, or a diluent. The connection can be established with barrels of the syringes optionally joined side-by-side by connecting means or linkages and optionally handles interconnected with a bar to ensure joint movement of pistons, with linkages and bar connecting via lock-in place mechanism as known to these skilled in the art, which can be connected and disconnected as needed, via lock and key or groove and tongue engagement or similar.
(96) Referring now to
(97) In preparation to expression of components from device 800, compartment C1 of syringe 810a is filled with component A, compartment C2 of syringe 810b is filled with component B, and compartment C3 of syringe 810c is filled with component A, component C, or diluent, or another component, such as anti-microbial compound, or combinations thereof. As shown in
(98) In an alternative embodiment (not shown), when internal diameter of syringe 810c is one half of the internal diameters of syringes 810a, 810b, and when syringe 810c is filled with a third component, such as an antimicrobial compound and diluent M, the initial mixing ratio component A:component B:component M will be 1:1:0, then step-wise changing to 1:1:0.25.
(99) In an alternative embodiment (not shown), the delivery device comprises at least three standard construction cylindrical syringes containing components A, B, and C, with outputs connected via a manifold, with one of the syringes supplying component C which is a diluent, such as water. A valve is provided that allows one to bypass the admixing of component C into the mixture, whereby the diluent can be expressed to drain at the beginning of the coating delivery. At a point during delivery of the coating, the valve is actuated thus directing the diluent into the manifold and admixing the diluent into the composition of components A and B.
(100) In yet a further alternative embodiment (not shown), the delivery device comprises at least two standard construction cylindrical syringes containing components A and B, with outputs connected via a manifold. A valve is provided that allows one to bypass a portion of component B, whereby a portion of component B can be expressed to drain at the beginning or at the end of the coating delivery as needed. At a point during delivery of the coating, the valve is actuated thus directing a pre-selected portion of component B into the manifold and admixing component B at a different ratio with component A, resulting in a coating with different properties.
(101) It should be clear that the present invention may be practiced in a variety of ways. These include, for instance, providing the functions or physiological properties of the compositions delivered from a single delivery device shown in Table 2 below:
(102) TABLE-US-00002 TABLE 2 Case Function 1 Function 2 Function 3 Function 4 1 Adhesive Sealant 2 Adhesive Adhesion Preventative 3 Sealant Adhesion Preventative 4 Sealant Hemostat 5 Adhesive Sealant Adhesion Preventative 6 Adhesive Hemostat Sealant 7 Adhesive Hemostat Sealant Adhesion Preventative 8 Hemostat Sealant Antimicrobial
(103) For example, Case 8 above, summaries an embodiment which has a first composition (i.e. a first mixing ratio) delivered to act as a hemostat, changing step-wise (or continuously) to a second composition (i.e. a second mixing ratio) delivered to act as a sealant, finally changing step-wise (or continuously) to a third composition (i.e. a third mixing ratio) delivering an antimicrobial on top of the sealant.
(104) It is to be understood that the present invention may include the use of colorants in one or more of the components for visualization purposes. Motivation for the inclusion of color includes increasing the user's ability to distinguish where a coating has already been applied, as well as the relative thickness of a given layer. We additionally envision providing colorant systems that have the ability to be easily discernible by the naked eye. Further motivation includes the ability to distinguish areas of overlay of individual layers. For instance, a first layer could be applied which would be blue in color to help distinguish where this coating is applied to the bodily tissue. The greater the thickness of the coating layer, the deeper in color the layer would be. A second coating, possibly red in color, could be applied atop the first coating, in which the combined coating would appear purple to the surgeon. Applying this second coating to native, uncoated, tissue would result in a coating red in color. Other color combinations would be apparent to one having ordinary skill; for instance using blue and yellow combinations would result in blue, green, and yellow colors for tissue coated by the first, the first and second, and the second coatings, respectively. This would be a clinically relevant advantage to the surgeon and provide benefit to the patent. Referring now to